John Deere R400 Rotary Platform Operator Manual OMFH343330

Description

• Model List:
  • R400 Rotary Platform

• 1. Introduction
• 1.1. Foreword
• 1.2. Recognize Safety Information
• 1.3. Understand Signal Words
• 1.4. Follow Safety Instructions
• 1.5. Spanish Safety Signs and Operators Manual
• 1.6. Replace Safety Signs
• 1.7. Operate Safely
• 1.8. Keep Riders and Children Off Machine
• 1.9. Ballast for Safe Ground Contact
• 1.10. Prepare for Emergencies
• 1.11. In Case of Fire
• 1.12. Wear Protective Clothing
• 1.13. Stay Clear of Platform
• 1.14. Use Safety Lights and Devices
• 1.15. Avoid Injury from Thrown Objects
• 1.16. Practice Safe Maintenance
• 1.17. Remove Paint Before Welding or Heating
• 1.18. Avoid Heating Near Pressurized Fluid Lines
• 1.19. Install All Shields and Guards
• 1.20. Avoid HighPressure Fluids
• 1.21. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.22. Fire Prevention
• 1.23. In Case of Fire
• 1.24. Remove Accumulated Crop Debris
• 1.25. Transporting the Machine on Public Roads
• 1.26. Support Machine Properly
• 1.27. Service Drive Belts Safely
• 1.28. Use Proper Lifting Equipment
• 1.29. Avoid Backover Accidents
• 1.30. Before Operating
• 1.31. Use Proper Tools
• 1.32. Practice Safe Service Procedures
• 1.32.1. W235 and W260 Windrower
• 1.33. Safety Features
• 2. Safety Sign Location
• 2.1. Platform Decals (LeftHand Side)
• 2.2. Platform Decals (Roll Machine, RightHand Side)
• 2.3. Platform Decals (Impeller Machine, RightHand Side)
• 3. Attaching and Detaching Platform
• 3.1. Attach Hydraulic Motor
• 3.2. Connect Transport Lights
• 4. Fire Prevention
• 4.1. Recommended Fire Prevention
• 4.2. Fire Extinguisher Operation
• 4.2.1. Fire Extinguisher Recommendations
• 4.2.2. Use of a Fire Extinguisher
• 4.2.3. Inspection Checklist
• 4.3. Prepare for Emergencies
• 4.4. Remove Accumulated Crop Debris
• 4.5. Fire Extinguisher
• 4.6. Fire Extinguisher Location
• 4.7. In Case of Fire
• 5. Transporting
• 5.1. Prepare Platform for Transport
• 5.2. Use Safety Lights and Devices
• 5.3. Keep Riders Off Machine
• 5.4. Observe Maximum Transport Speed
• 5.5. Transport Speed
• 6. Break In Period
• 6.1. BreakIn Platform
• 7. Operating
• 7.1. Keep Riders Off Machine
• 7.2. Keep Riders Off Machine
• 7.3. Daily Checks
• 7.4. Settings for Various Crop Conditions
• 7.5. Raise Doors
• 7.6. Lower Doors
• 7.7. Adjust Platform Cutterbar Angle
• 7.8. Adjust Gauge Shoes
• 7.9. Adjust Platform Float
• 7.10. Adjust Windrow Width
• 7.11. Adjust Swath Board
• 7.11.1. Adjust Swath Board
• 7.12. Check Impeller Conditioning Effect
• 7.13. Adjust Impeller Conditioning Intensity
• 7.14. Change Impeller Speed
• 7.15. Properly Roll Conditioned Crop
• 7.16. Change Roll Speed
• 7.17. Adjust Roll Pressure
• 7.18. Adjust Roll Spacing
• 7.18.1. Heavy, ThickStemmed CaneType Crops
• 7.18.2. Normal Wear or Component Changed Adjustment (Urethane and V10 Rolls)
• 8. Attachments
• 8.1. RPM Impeller Speed
• 8.2. QuickChange Knives
• 9. Lubrication and Maintenance
• 9.1. Practice Safe Maintenance
• 9.2. Lubricate and Maintain Machine Safely
• 9.3. Observe Service Intervals
• 9.4. Cutterbar and Roll Drive Gear Case Oil
• 9.5. Alternative and Synthetic Lubricants
• 9.6. Mixing of Lubricants
• 9.7. Lubricant Storage
• 9.8. Perform Lubrication and Maintenance
• 9.9. Service Intervals
• 9.10. Clean Cutterbar Every 10 hours and As Required
• 9.11. Check Knife Retainer Wear (Machine with QuickChange Knives)As Required
• 9.12. Clean CutterbarEvery 10 Hours
• 9.13. Lubricate Cutterbar DrivelineEvery 10 Hours
• 9.14. Lubricate Roll Pivots (Roll Conditioner)Every 10 Hours
• 9.15. Lubricate Roll DrivelineEvery 10 Hours
• 9.16. Change Oil in Cutterbar Input Drive Gear CaseFirst 50 Hours
• 9.17. Change Oil in CutterbarFirst 50 Hours
• 9.18. Check Cutterbar Oil LevelEvery 50 Hours
• 9.19. Check Hydraulic HosesEvery 50 Hours
• 9.20. Check Cutterbar Input Drive Gear Case Oil LevelEvery 250 Hours
• 9.21. Change Cutterbar OilEvery 250 Hours or Yearly
• 9.21.1. Drain Cutterbar
• 9.21.2. Refill Cutterbar
• 9.22. Change Roll Drive Gear Case OilEvery 250 Hours or Yearly
• 9.23. Change Cutterbar Input Drive Gear Case OilEvery 250 Hours or Yearly
• 9.24. Check Knife Retainer Wear (Machine with QuickChange Knives)Every 300 Hours or Yearly
• 9.25. Replace Hydraulic HosesEvery 6 Years
• 10. Troubleshooting
• 10.1. Platform Operation
• 11. Service
• 11.1. Metric Bolt and Screw Torque Values
• 11.2. Unified Inch Bolt and Screw Torque Values
• 11.3. Practice Safe Service Procedures
• 11.4. Service Machines Safely
• 11.5. Use Genuine John Deere Parts
• 11.6. Work in Clean Area
• 11.7. Adjust Impeller Drive Belt Tension
• 11.8. Replace Impeller Drive Belt
• 11.9. Adjust Roll Conditioner Drive Belt Tension
• 11.10. Replace Roll Conditioner Drive Belt
• 11.11. Synchronize Conditioner Rolls
• 11.12. Remove Disks
• 11.13. Install Disks and Check Synchronization
• 11.14. Replace Knives (Machine without QuickChange Knives)
• 11.14.1. Remove Knives
• 11.14.2. Install Knives
• 11.15. Replace Knives (Machine with QuickChange Knives)
• 11.16. Understand Direction of Knife Rotation
• 11.17. Check Knives
• 11.18. Check Knife Wear
• 11.19. Check Knife Fitting Hole
• 11.20. Check Knife Hardware
• 11.21. Check Knife Bolt Wear
• 11.22. Check Knife Lock Nut Wear
• 11.23. Check Knife Retainer Wear (Machine with QuickChange Knives)
• 11.24. Replace Wear Shield on Knife Bolt
• 11.25. Replace Knife Bolt (Machine with QuickChange Knives)
• 11.26. Replace Disk Scraper (Machine with QuickChange Knives)
• 11.26.1. Disk Scraper Configuration
• 11.26.2. Replace Disk Scraper
• 11.27. Replace Disk Driver
• 11.28. Replace LeftHand End Converging Disk Driver
• 11.29. Replace RightHand End Converging Disk Driver
• 11.30. Replace Impeller Tines
• 12. Storage
• 12.1. Store Platform (End of Season)
• 12.2. Remove Platform from Storage (Beginning of Season)
• 13. Specifications
• 13.1. Metric Bolt and Screw Torque Values
• 13.2. Unified Inch Bolt and Screw Torque Values
• 13.3. Specification for R400 Platform
• 13.4. Gear Case and Cutterbar Capacities
• 13.5. Eurasian Economic Union
• 13.6. Customs UnionEAC Compliance Label Location
• 13.7. Machine Design Life
• 14. Machine Identification Numbers
• 14.1. Serial Number Plate
• 14.2. Serial Number Plate Description
• 14.3. Record Platform Serial Number
• 14.4. Keep Proof of Ownership
• 14.5. Keep Machines Secure
• 15. John Deere Service Literature Available
• 15.1. Technical Information
• 16. John Deere Service Keeps You On The Job
• 16.1. John Deere Parts
• 16.2. The Right Tools
• 16.3. WellTrained Technicians
• 16.4. Prompt Service