John Deere TH 6×4 Diesel Gator Utility Vehicles Operator Manual OMM161539

Description

• Model List:
  • TH 6×4 Diesel Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Machine Use
• 1.4. Special Messages
• 2. Product Identification
• 2.1. Record Identification Numbers
• 3. Table of Contents
• 4. Safety Labels
• 4.1. Safety Label Location
• 5. Safety Labels
• 5.1. Pictorial Safety Signs
• 5.2. WARNING M161725
• 5.3. Warning M153941
• 5.3.1. WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH
• 5.4. Warning M153943
• 5.4.1. WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• 5.5. Drawbar Load
• 5.5.1. Do not exceed recommended drawbar loads stated on label.
• 5.6. Warning M151630
• 5.6.1. WARNING AVOID INJURY FROM EXPLOSION
• 5.7. CE Label
• 5.8. Operating Safely
• 5.9. Parking Safely
• 5.10. Protect Children and Prevent Accidents
• 5.11. Avoid Excessive Speeds
• 5.12. Avoid Tipping
• 5.13. Use Seat Belt Properly
• 5.14. Keep Occupant Protective System (OPS) Installed Properly
• 5.15. Keep Riders Off Vehicle
• 5.16. Transport Loads Safely
• 5.17. Towing Loads Safely With Utility Vehicle
• 5.18. Before Driving
• 5.19. Driving On Rough Terrain
• 5.20. Climbing Or Descending A Hill
• 5.21. Driving Across Slopes
• 5.22. Riding Through Water
• 5.23. Checking Wheel Hardware
• 5.24. Wear Appropriate Clothing
• 5.25. Practice Safe Maintenance
• 5.26. Prevent Fires
• 5.27. Do Not Modify Machine
• 5.28. Tire Safety
• 5.29. Handling Fuel Safely
• 5.29.1. To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely…
• 5.30. Handling Waste Product and Chemicals
• 6. Operating Controls
• 6.1. Operator Station Controls
• 7. Operating
• 7.1. Daily Operating Checklist
• 7.2. Avoid Damage to Plastic and Painted Surfaces
• 7.3. Using Hand Holds
• 7.4. Adjusting Standard Seat
• 7.5. Adjusting Driver Seat With Optional Lever System
• 7.6. Testing Safety Systems
• 7.7. Testing the Safety Start System
• 7.8. Using Park Brake
• 7.8.1. Locking the Park Brake
• 7.8.2. Unlocking the Park Brake
• 7.9. Using Key Switch
• 7.10. Using Headlights
• 7.11. Using and Checking Instrument Panel
• 7.12. Using Accessory Outlet
• 7.13. Using Optional Turn Signal Switch
• 7.14. Using Optional Hazard Lights
• 7.15. Starting the Engine
• 7.16. Stopping Engine
• 7.17. Emergency Stopping
• 7.18. Using Travel Controls
• 7.19. Using Traction Assist (Differential Lock)
• 7.19.1. Engaging the Traction Assist
• 7.19.2. Disengaging the Traction Assist
• 7.19.3. Raising and Lowering with Manual Lift (Machines Without Cabs)
• 7.19.4. Raising and Lowering with Manual Lift (Machines with Cab)
• 7.19.5. Raising and Lowering with Power Lift
• 7.19.6. Locking Box in Raised Position
• 7.19.7. Operating the Tailgate
• 7.19.8. Using Cargo Box Tie Downs
• 7.20. Loading the Cargo Box
• 7.20.1. Box Volume Capacity
• 7.21. Emptying Cargo Box
• 7.22. Towing Loads
• 7.23. Using Correct Tires and Inflation
• 7.23.1. Inflation
• 7.24. Using Tire Chains
• 7.25. Transporting Vehicle
• 7.25.1. Towing the Vehicle
• 7.25.2. Vehicle Tie Down Locations
• 7.25.3. Hauling the Vehicle
• 8. Replacement Parts
• 8.1. Service Literature
• 8.1.1. Order Service Parts Online
• 8.2. Part Numbers
• 9. Service Intervals
• 9.1. Servicing Your Machine
• 9.2. Break In
• 9.2.1. After First 8 Hours
• 9.3. Break In
• 9.3.1. After First 50 Hours
• 9.4. Every 50 Hours
• 9.5. Every 100 Hours
• 9.6. Every 200 Hours or Annually (whichever comes first)
• 9.7. Every 400 Hours or 24 Months
• 9.8. Every 800 Hours or 24 Months
• 9.9. Every 1000 Hours
• 9.10. Every 1000 Hours or 24 Months (whichever comes first)
• 10. Service Lubrication
• 10.0.1. The following greases are preferred
• 10.1. Chain Lubricant
• 10.2. Lubricating Front Spindles
• 10.3. Lubricating Drive Chain
• 10.4. Lubricating Transaxle Couplers
• 10.5. Lubricating Cargo Box Tailgate Strikers
• 11. Service Engine
• 11.1. Avoid Fumes
• 11.2. Engine Oil
• 11.2.1. The following John Deere oils are preferred
• 11.2.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
• 11.3. Checking Engine Oil Level
• 11.4. Changing Engine Oil and Filter
• 11.5. Cleaning Dust Unloading Valve
• 11.6. Checking Air Restriction Indicator
• 11.7. Servicing Air Cleaner Element
• 11.8. Checking Air Intake, Hoses and Clamps
• 11.9. Servicing Sediment Bowl
• 11.9.1. Checking
• 11.9.2. Cleaning
• 11.10. Bleeding Fuel System
• 11.11. Servicing Fuel Injection Pump
• 11.12. Cleaning Engine Compartment
• 11.13. Cleaning Frame Screen, Intake Louver and Radiator Screen
• 11.14. Checking Coolant Level
• 11.15. Service Cooling System Safely
• 11.16. Servicing Cooling System
• 11.16.1. Prepare Vehicle
• 11.16.2. Draining Cooling System
• 11.16.3. Flushing Cooling System
• 11.16.4. Filling Cooling System
• 11.17. Recommended Engine Coolant
• 11.17.1. The following coolants are preferred
• 11.17.2. Additional recommended coolants
• 11.17.3. If the recommended coolants are unavailable, use an ethylene glycol or propylene glycol base cool…
• 11.17.4. Water Quality
• 11.18. Checking Radiator Hoses and Clamps
• 12. Service Transmission
• 12.1. Transaxle Oil
• 12.2. Checking Transaxle Oil Level
• 12.3. Changing Transaxle Oil
• 12.4. Replacing Drive Belt
• 12.5. Checking Drive Chain Tension
• 12.6. Adjusting Drive Chain Tension
• 12.7. Checking Secondary Driven Clutch Buttons
• 13. Service Electrical
• 13.1. Service the Battery Safely
• 13.2. Checking the Battery (Sealed Batteries)
• 13.3. Removing and Installing Battery
• 13.3.1. Removing
• 13.3.2. Installing
• 13.4. Cleaning Battery and Terminals
• 13.5. Using Booster Battery
• 13.6. Replacing Headlight Bulb
• 13.7. Replacing Instrument Panel Bulbs
• 13.8. Checking and Replacing Fuses
• 13.9. Servicing the Alternator Belt
• 13.9.1. Checking Belt Tension
• 13.9.2. Adjusting Belt Tension
• 13.9.3. Replacing Belt
• 14. Service Miscellaneous
• 14.1. Using Proper Fuel (Diesel)
• 14.1.1. Sulfur content
• 14.1.2. Using BioDiesel Fuel
• 14.1.3. Handling and Storing Diesel Fuel
• 14.2. Filling Fuel Tank
• 14.3. Removing and Installing Front Wheel Assembly
• 14.3.1. Removing
• 14.3.2. Installing
• 14.4. Removing and Installing Rear Wheel Assembly
• 14.4.1. Removing
• 14.4.2. Installing
• 14.5. Removing and Installing Hood
• 14.5.1. Removing Hood
• 14.5.2. Installing Hood
• 14.6. Replacing Cargo Box Tailgate Bushings
• 14.7. Opening and Closing Service Access Panel
• 14.8. Remove and install Seat Base Panel
• 14.9. Cleaning and Repairing Cargo Box
• 14.9.1. Repairing Accessory Tubes
• 14.9.2. Cargo Box Floor
• 14.10. Cleaning Plastic Hood and Body Panel Surfaces
• 14.11. Cleaning and Repairing Metal Surfaces
• 14.11.1. Cleaning
• 14.11.2. Repairing Minor Scratches (surface scratch)
• 14.11.3. Repairing Deep Scratches (bare metal or primer showing)
• 15. Troubleshooting
• 15.1. Using Troubleshooting Chart
• 15.2. Electrical
• 15.3. Cargo Box
• 16. Storage
• 16.1. Storing Safety
• 16.2. Preparing Machine for Storage
• 16.3. Preparing Fuel and Engine For Storage
• 16.3.1. Engine
• 16.4. Removing Machine From Storage
• 17. Specifications
• 17.1. Engine Specifications
• 17.2. Drive Train
• 17.3. Electrical System
• 17.4. Fuel System
• 17.5. Fluid Capacities
• 17.6. Steering and Brakes
• 17.6.1. Heavy Duty All Purpose (HDAP)
• 17.6.2. RunFlat
• 17.6.3. Inflation Pressure
• 17.7. Dimensions
• 17.8. Recommended Lubricants
• 17.9. Fast Idle Engine Speed
• 17.10. Vibration Measurements
• 18. Declaration of Conformity
• 18.1. EC Declaration of Conformity
• 19. Service Statement
• 19.1. John Deere Parts
• 19.2. The Right Tools
• 19.3. WellTrained Technicians
• 19.4. Prompt Service
• 20. Service Record
• 20.1. Record Service Dates