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Model List:
- TH 6×4 Diesel Gator Utility Vehicles
- 1. Introduction
- 1.1. Thank You for Purchasing a John Deere Product
- 1.2. Using Your Operators Manual
- 1.3. Machine Use
- 1.4. Special Messages
- 2. Product Identification
- 2.1. Record Identification Numbers
- 3. Table of Contents
- 4. Safety Labels
- 4.1. Safety Label Location
- 5. Safety Labels
- 5.1. Pictorial Safety Signs
- 5.2. WARNING M161725
- 5.3. Warning M153941
- 5.3.1. WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH
- 5.4. Warning M153943
- 5.4.1. WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH
- 5.5. Drawbar Load
- 5.5.1. Do not exceed recommended drawbar loads stated on label.
- 5.6. Warning M151630
- 5.6.1. WARNING AVOID INJURY FROM EXPLOSION
- 5.7. CE Label
- 5.8. Operating Safely
- 5.9. Parking Safely
- 5.10. Protect Children and Prevent Accidents
- 5.11. Avoid Excessive Speeds
- 5.12. Avoid Tipping
- 5.13. Use Seat Belt Properly
- 5.14. Keep Occupant Protective System (OPS) Installed Properly
- 5.15. Keep Riders Off Vehicle
- 5.16. Transport Loads Safely
- 5.17. Towing Loads Safely With Utility Vehicle
- 5.18. Before Driving
- 5.19. Driving On Rough Terrain
- 5.20. Climbing Or Descending A Hill
- 5.21. Driving Across Slopes
- 5.22. Riding Through Water
- 5.23. Checking Wheel Hardware
- 5.24. Wear Appropriate Clothing
- 5.25. Practice Safe Maintenance
- 5.26. Prevent Fires
- 5.27. Do Not Modify Machine
- 5.28. Tire Safety
- 5.29. Handling Fuel Safely
- 5.29.1. To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely…
- 5.30. Handling Waste Product and Chemicals
- 6. Operating Controls
- 6.1. Operator Station Controls
- 7. Operating
- 7.1. Daily Operating Checklist
- 7.2. Avoid Damage to Plastic and Painted Surfaces
- 7.3. Using Hand Holds
- 7.4. Adjusting Standard Seat
- 7.5. Adjusting Driver Seat With Optional Lever System
- 7.6. Testing Safety Systems
- 7.7. Testing the Safety Start System
- 7.8. Using Park Brake
- 7.8.1. Locking the Park Brake
- 7.8.2. Unlocking the Park Brake
- 7.9. Using Key Switch
- 7.10. Using Headlights
- 7.11. Using and Checking Instrument Panel
- 7.12. Using Accessory Outlet
- 7.13. Using Optional Turn Signal Switch
- 7.14. Using Optional Hazard Lights
- 7.15. Starting the Engine
- 7.16. Stopping Engine
- 7.17. Emergency Stopping
- 7.18. Using Travel Controls
- 7.19. Using Traction Assist (Differential Lock)
- 7.19.1. Engaging the Traction Assist
- 7.19.2. Disengaging the Traction Assist
- 7.19.3. Raising and Lowering with Manual Lift (Machines Without Cabs)
- 7.19.4. Raising and Lowering with Manual Lift (Machines with Cab)
- 7.19.5. Raising and Lowering with Power Lift
- 7.19.6. Locking Box in Raised Position
- 7.19.7. Operating the Tailgate
- 7.19.8. Using Cargo Box Tie Downs
- 7.20. Loading the Cargo Box
- 7.20.1. Box Volume Capacity
- 7.21. Emptying Cargo Box
- 7.22. Towing Loads
- 7.23. Using Correct Tires and Inflation
- 7.23.1. Inflation
- 7.24. Using Tire Chains
- 7.25. Transporting Vehicle
- 7.25.1. Towing the Vehicle
- 7.25.2. Vehicle Tie Down Locations
- 7.25.3. Hauling the Vehicle
- 8. Replacement Parts
- 8.1. Service Literature
- 8.1.1. Order Service Parts Online
- 8.2. Part Numbers
- 9. Service Intervals
- 9.1. Servicing Your Machine
- 9.2. Break In
- 9.2.1. After First 8 Hours
- 9.3. Break In
- 9.3.1. After First 50 Hours
- 9.4. Every 50 Hours
- 9.5. Every 100 Hours
- 9.6. Every 200 Hours or Annually (whichever comes first)
- 9.7. Every 400 Hours or 24 Months
- 9.8. Every 800 Hours or 24 Months
- 9.9. Every 1000 Hours
- 9.10. Every 1000 Hours or 24 Months (whichever comes first)
- 10. Service Lubrication
- 10.0.1. The following greases are preferred
- 10.1. Chain Lubricant
- 10.2. Lubricating Front Spindles
- 10.3. Lubricating Drive Chain
- 10.4. Lubricating Transaxle Couplers
- 10.5. Lubricating Cargo Box Tailgate Strikers
- 11. Service Engine
- 11.1. Avoid Fumes
- 11.2. Engine Oil
- 11.2.1. The following John Deere oils are preferred
- 11.2.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
- 11.3. Checking Engine Oil Level
- 11.4. Changing Engine Oil and Filter
- 11.5. Cleaning Dust Unloading Valve
- 11.6. Checking Air Restriction Indicator
- 11.7. Servicing Air Cleaner Element
- 11.8. Checking Air Intake, Hoses and Clamps
- 11.9. Servicing Sediment Bowl
- 11.9.1. Checking
- 11.9.2. Cleaning
- 11.10. Bleeding Fuel System
- 11.11. Servicing Fuel Injection Pump
- 11.12. Cleaning Engine Compartment
- 11.13. Cleaning Frame Screen, Intake Louver and Radiator Screen
- 11.14. Checking Coolant Level
- 11.15. Service Cooling System Safely
- 11.16. Servicing Cooling System
- 11.16.1. Prepare Vehicle
- 11.16.2. Draining Cooling System
- 11.16.3. Flushing Cooling System
- 11.16.4. Filling Cooling System
- 11.17. Recommended Engine Coolant
- 11.17.1. The following coolants are preferred
- 11.17.2. Additional recommended coolants
- 11.17.3. If the recommended coolants are unavailable, use an ethylene glycol or propylene glycol base cool…
- 11.17.4. Water Quality
- 11.18. Checking Radiator Hoses and Clamps
- 12. Service Transmission
- 12.1. Transaxle Oil
- 12.2. Checking Transaxle Oil Level
- 12.3. Changing Transaxle Oil
- 12.4. Replacing Drive Belt
- 12.5. Checking Drive Chain Tension
- 12.6. Adjusting Drive Chain Tension
- 12.7. Checking Secondary Driven Clutch Buttons
- 13. Service Electrical
- 13.1. Service the Battery Safely
- 13.2. Checking the Battery (Sealed Batteries)
- 13.3. Removing and Installing Battery
- 13.3.1. Removing
- 13.3.2. Installing
- 13.4. Cleaning Battery and Terminals
- 13.5. Using Booster Battery
- 13.6. Replacing Headlight Bulb
- 13.7. Replacing Instrument Panel Bulbs
- 13.8. Checking and Replacing Fuses
- 13.9. Servicing the Alternator Belt
- 13.9.1. Checking Belt Tension
- 13.9.2. Adjusting Belt Tension
- 13.9.3. Replacing Belt
- 14. Service Miscellaneous
- 14.1. Using Proper Fuel (Diesel)
- 14.1.1. Sulfur content
- 14.1.2. Using BioDiesel Fuel
- 14.1.3. Handling and Storing Diesel Fuel
- 14.2. Filling Fuel Tank
- 14.3. Removing and Installing Front Wheel Assembly
- 14.3.1. Removing
- 14.3.2. Installing
- 14.4. Removing and Installing Rear Wheel Assembly
- 14.4.1. Removing
- 14.4.2. Installing
- 14.5. Removing and Installing Hood
- 14.5.1. Removing Hood
- 14.5.2. Installing Hood
- 14.6. Replacing Cargo Box Tailgate Bushings
- 14.7. Opening and Closing Service Access Panel
- 14.8. Remove and install Seat Base Panel
- 14.9. Cleaning and Repairing Cargo Box
- 14.9.1. Repairing Accessory Tubes
- 14.9.2. Cargo Box Floor
- 14.10. Cleaning Plastic Hood and Body Panel Surfaces
- 14.11. Cleaning and Repairing Metal Surfaces
- 14.11.1. Cleaning
- 14.11.2. Repairing Minor Scratches (surface scratch)
- 14.11.3. Repairing Deep Scratches (bare metal or primer showing)
- 15. Troubleshooting
- 15.1. Using Troubleshooting Chart
- 15.2. Electrical
- 15.3. Cargo Box
- 16. Storage
- 16.1. Storing Safety
- 16.2. Preparing Machine for Storage
- 16.3. Preparing Fuel and Engine For Storage
- 16.3.1. Engine
- 16.4. Removing Machine From Storage
- 17. Specifications
- 17.1. Engine Specifications
- 17.2. Drive Train
- 17.3. Electrical System
- 17.4. Fuel System
- 17.5. Fluid Capacities
- 17.6. Steering and Brakes
- 17.6.1. Heavy Duty All Purpose (HDAP)
- 17.6.2. RunFlat
- 17.6.3. Inflation Pressure
- 17.7. Dimensions
- 17.8. Recommended Lubricants
- 17.9. Fast Idle Engine Speed
- 17.10. Vibration Measurements
- 18. Declaration of Conformity
- 18.1. EC Declaration of Conformity
- 19. Service Statement
- 19.1. John Deere Parts
- 19.2. The Right Tools
- 19.3. WellTrained Technicians
- 19.4. Prompt Service
- 20. Service Record
- 20.1. Record Service Dates






