John Deere Timberjack 1010B Forwarder Operator Manual F058699

Description

• Model List:
  • Timberjack 1010B Forwarder

• 1. _3192.pdf
• 1.1. Forwarder
• 1.1.1. OPERATOR AND MAINTENANCE MANUAL
• 1.2. List of Revised Pages (LRP)
• 1.3. Issue 10/0001 Revision 2.10.2000
• 1.4. Introduction
• 1.4.1. General
• 1.4.2. Where to Find Decals and Serial Number
• 1.4.3. Timberjack Authorized Dealers and Service Centers
• 1.4.4. Timberjack Continental Distribution Centers
• 1.5. Warranty
• 1.5.1. Hours Service
• 1.6. Safety Instructions
• 1.6.1. Safety Symbol
• 1.6.1.1. Signal Words
• 1.6.2. General Safety Precautions
• 1.6.2.1. Boarding the machine
• 1.6.3. Operating Safety Precautions
• 1.6.3.1. Alarms
• 1.6.3.2. Emergency Exit
• 1.6.3.3. Driving on frozen waters
• 1.6.3.4. Power cables
• 1.6.3.5. Driving on public roads and other transport driving
• 1.6.4. Servicing Safety Precautions
• 1.6.5. Conservation of the Enviroment
• 1.6.6. Fire Prevention
• 1.6.6.1. What to Do if the Machine Catches Fire
• 1.7. Controls, Gauges and Signal Lights
• 1.7.1. Dashboard
• 1.7.1.1. Warning Lights and Alarms
• 1.7.1.2. Warning lights located on the dashboard.
• 1.7.1.3. Alarm light in the ceiling
• 1.7.2. Control Panels
• 1.7.2.1. Crane Controls
• 1.7.3. Air Conditioner Controls
• 1.7.4. Overhead Panel Switches
• 1.8. Operating the Forwarder
• 1.8.1. Operation
• 1.8.1.1. Emergency Stopper
• 1.8.1.2. Operating the Crane
• 1.8.1.3. Brakes
• 1.8.1.4. Frame Brake
• 1.8.1.5. Steering
• 1.8.1.6. High/Low Gear and RearWheel Drive 2
• 1.8.1.7. Using the Differential LockUp
• 1.8.1.8. Operating the Decking Blade (Opt. Eq.)
• 1.8.2. Driving
• 1.8.2.1. Before Starting the Engine for the First Time in a Working Day
• 1.8.2.2. Operating the Engine
• 1.8.2.3. OffRoad Driving
• 1.8.2.4. Driving on Road
• 1.8.3. Transporting the Machine
• 1.8.4. Towing the Machine
• 1.8.4.1. Releasing the Parking Brake
• 1.8.4.2. Disengaging the Power Transmission System
• 1.8.4.3. Releasing the Service Brake
• 1.8.4.4. Disconnecting the steering cylinders
• 1.8.5. Lifting and Lowering the Cab
• 1.9. Maintenance
• 1.9.1. Servicing safety precautions
• 1.9.2. General maintenance instructions
• 1.9.2.1. Bolt Torque Values (FollowUp Checks)
• 1.9.2.2. Cleaning the Cab Windows
• 1.9.3. Tires
• 1.9.3.1. Tire pressures
• 1.9.3.2. Changing Tires
• 1.9.3.3. Antislip fitting
• 1.9.3.4. Bogie tracks, fitting
• 1.9.4. Recommended lubricants and fluids
• 1.9.5. Capacities
• 1.9.5.1. Engine oil (Cummins 4BTA)
• 1.9.5.2. Fuel
• 1.9.5.3. Coolant
• 1.9.5.4. Hydraulic Oil
• 1.9.5.5. Gear Oil
• 1.9.5.6. Brake fluid
• 1.9.5.7. Grease
• 1.9.6. Service Intervals
• 1.9.7. Detailed Maintenance
• 1.9.7.1. Daily or Every 10 Hours
• 1.9.7.2. Weekly Maintenance or Every 50 hours
• 1.9.7.3. Every 250 Running Hours
• 1.9.7.4. Every 500 Running Hours
• 1.9.7.5. Every 1000 Running Hours
• 1.9.7.6. Every 2000 Running Hours
• 1.9.7.7. Maintenance after Every Six Months
• 1.9.7.8. Annual Maintenances
• 1.9.8. When Necessary, Service and Adjust the Following
• 1.9.8.1. Have the proper function of the turbocharger checked.
• 1.9.8.2. Have the proper function of the alternator checked.
• 1.9.8.3. Have the proper function of the starter motor checked.
• 1.9.8.4. Have the proper function of the atomisers checked.
• 1.9.8.5. Clean the Fuel Tank Filler Filter
• 1.9.8.6. Eliminate Air from the Fuel System
• 1.9.9. Crane Maintenance
• 1.9.9.1. Assembly Instructions
• 1.9.9.2. Welding Instructions
• 1.9.9.3. Maintenance Schedule
• 1.9.9.4. Daily or Every Ten Hours
• 1.9.9.5. Weekly Maintenance or Every 50 hours
• 1.9.9.6. Every 250 Running Hours
• 1.9.9.7. Every 1000 Running Hours
• 1.9.9.8. Service and adjust when needed
• 1.10. Hydraulic and Brake System
• 1.10.1. CONVERTION TABLE FOR PRESSURES
• 1.10.2. General
• 1.10.2.1. Hydraulic tank
• 1.10.2.2. Bleeding Air from the Hydraulic System
• 1.10.3. Hydrostatic System
• 1.10.3.1. Checking and Adjusting the Hydrostatic System
• 1.10.3.2. Bleeding Air from the Hydrostatic System
• 1.10.3.3. Checking and Adjusting Hydrostatic System Pressures
• 1.10.4. Working Hydraulic System
• 1.10.4.1. Checking and Adjusting Working Hydraulic System
• 1.10.4.2. Bleeding Air from the Working Hydraulic System
• 1.10.4.3. Checking and Adjusting Working Hydraulic Pressures
• 1.10.4.4. Checking and Adjusting Auxiliary Function Pressure
• 1.10.4.5. Checkingand Adjusting Frame Brake Pressure
• 1.10.4.6. Checking Pressures of Optional Equipment
• 1.10.5. Brake System Checking and Adjusting
• 1.10.5.1. General
• 1.10.5.2. Eliminating Air from Brake System
• 1.10.5.3. Checking and Adjusting Parking Brake Pressure
• 1.10.5.4. Checking the Drive Brake (pedal brake) pressure
• 1.10.5.5. Checking the Service Brake Pressure
• 1.10.5.6. Checking the Brake Charging Pressure
• 1.10.5.7. Mechanical Adjustment of Brakes
• 1.10.6. Quick Couplers for Pressure Measurement and Adjusting Screws
• 1.10.7. Hydraulic Schematics
• 1.10.7.1. Loader Hydraulics
• 1.10.7.2. Drive Hydraulics
• 1.10.7.3. Brake Hydraulics
• 1.10.7.4. Extra equipment
• 1.10.7.5. Options
• 1.11. Electrical System
• 1.11.1. Main Switch
• 1.11.2. Batteries
• 1.11.3. Welding
• 1.11.4. Fuses Under the Cab
• 1.11.5. Instrument Box Fuses
• 1.11.6. Instrument Box Relays
• 1.11.7. Machine Sensors
• 1.11.7.1. Coolant Temperature Sensor
• 1.11.7.2. Engine Oil Pressure Sensor
• 1.11.7.3. Hydraulic Oil Level Sensor
• 1.11.7.4. Hydraulic Oil Temperature Sensor
• 1.11.7.5. Hydraulic Oil Return Filter Sensor
• 1.11.8. Wiring Diagrams
• 1.12. Operating Power Transmission
• 1.12.1. High/Low Gear
• 1.12.2. Hydrostatic System
• 1.13. Operating the Crane
• 1.13.1. A General Description of the Crane
• 1.13.2. Operating Safety Precautions
• 1.13.3. General Operating Instructions
• 1.13.4. Technical Specifications
• 1.13.5. Timberjack Crane TJ 61 F
• 1.13.6. Rotator and Grapple
• 1.14. Equipment
• 1.14.1. Air Conditioner
• 1.14.1.1. Main Parts of Air Conditioning System
• 1.14.1.2. Air Conditioner Maintenance
• 1.14.2. Heating Time Switch (modular timer) Ebersp?cher (Opt. eq.)
• 1.14.2.1. Malfunction codes
• 1.15. Technical Specifications
• 1.16. Converting Tables
• 1.16.1. Convertion table for pressures
• 1.16.2. General Torque Specifications
• 1.16.2.1. Fastener Markings
• 1.16.2.2. Imperial Hex Head
• 1.16.2.3. Metric Hex Head
• 1.16.2.4. Metric Flanged Hex Head
• 1.16.3. Measurement Conversion Tables