John Deere TS and TH 6×4 Gator Utility Vehicles Operator Manual OMM154966

Description

• Model List:
  • TS 6×4 Gator Utility Vehicles
  • TH 6×4 Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Product Identification
• 2.1. Record Identification Numbers
• 3. Table of Contents
• 4. Safety Labels
• 4.1. Understanding The Machine Safety Labels
• 4.2. WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• 4.3. CAUTION BEFORE LEAVING VEHICLE
• 4.4. WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH
• 4.5. WARNING AVOID INJURY FROM EXPLOSION
• 4.6. WARNING RIDERS CAN FALL OFF AND BE KILLED
• 4.7. DANGER/CAUTION BATTERY
• 4.7.1. DANGER
• 4.7.2. CAUTION
• 4.8. Emission Control System Certification Label
• 4.9. Emission Compliance Period
• 4.10. SAE J2258 and ASME B56.8 Compliance
• 4.11. Canadian Electromagnetic Compatibility (EMC) Compliance
• 4.12. Supervisor Safety Responsibilities
• 4.13. Operator Training Required
• 4.14. Operating Safely
• 4.15. Using a Spark Arrestor
• 4.16. Parking Safely
• 4.17. Protect Children and Prevent Accidents
• 4.18. Avoid Tipping
• 4.19. Keep Riders Off Vehicle
• 4.20. Transport Loads Safely
• 4.21. Towing Loads Safely With Utility Vehicle
• 4.22. Before Driving
• 4.23. Driving On Rough Terrain
• 4.24. Climbing Or Descending A Hill
• 4.25. Driving Across Slopes
• 4.26. Riding Through Water
• 4.27. Checking Wheel Hardware
• 4.28. Wear Appropriate Clothing
• 4.29. Practice Safe Maintenance
• 4.30. Prevent Fires
• 4.31. Do Not Modify Machine
• 4.32. Tire Safety
• 4.33. Handling Fuel Safely
• 4.33.1. To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely…
• 4.34. Handling Waste Product and Chemicals
• 5. Operating
• 5.1. Daily Operating Checklist
• 5.2. Avoid Damage to Plastic and Painted Surfaces
• 5.3. Operator Station Controls
• 5.4. Using Hand Holds
• 5.5. Adjusting Standard Seat
• 5.6. Adjusting Driver Seat with Lever System (If Equipped)
• 5.7. Testing Safety Systems
• 5.8. Testing the Safety Start System
• 5.9. Using Park Brake
• 5.9.1. Locking the Park Brake
• 5.9.2. Unlocking the Park Brake
• 5.10. Using Key Switch
• 5.11. Using Headlights
• 5.12. Using and Checking Instrument Panel
• 5.13. Using Accessory Outlet
• 5.14. Using Turn Signal Switch (Optional)
• 5.15. Using Hazard Lights (Optional)
• 5.16. Starting the Engine
• 5.17. Stopping Engine
• 5.18. Using Travel Controls
• 5.19. Using Traction Assist (Differential Lock)
• 5.19.1. Engaging the Traction Assist
• 5.19.2. Disengaging the Traction Assist
• 5.20. Raising and Lowering Cargo Box
• 5.20.1. Manual Lift
• 5.20.2. Power Lift (Optional)
• 5.21. Operating the Tailgate
• 5.22. Removing Tailgate
• 5.23. Installing Tailgate Latch Rods
• 5.24. Loading the Cargo Box
• 5.25. Emptying Cargo Box
• 5.26. Towing Loads
• 5.27. Using Correct Tires and Inflation
• 5.27.1. Knobby tires
• 5.27.2. Heavy Duty All Purpose (HDAP)
• 5.27.3. RunFlat EMT (Extended Mobility Tire)
• 5.27.4. Inflation
• 5.28. Tire Chains
• 5.29. Transporting Vehicle
• 6. Replacement Parts
• 6.1. Service Literature
• 6.1.1. Order Service Parts Online
• 6.2. Part Numbers
• 7. Service Intervals
• 7.1. Servicing Your Machine
• 7.2. Break In
• 7.2.1. After First 8 Hours
• 7.3. Every 50 Hours or Annually (whichever comes first)
• 7.4. Every 100 Hours or Annually (whichever comes first)
• 7.5. Every 200 Hours or Annually (whichever comes first)
• 7.6. Every 300 Hours
• 7.7. Every 800 Hours or 24 Months
• 8. Service Lubrication
• 8.0.1. The following greases are preferred
• 8.1. Chain Lubricant
• 8.2. Lubricating Front Spindles
• 8.3. Lubricating Drive Chain (TH 6×4)
• 8.4. Lubricating Transaxle Couplers
• 9. Service Engine
• 9.1. Engine Warranty Maintenance Statement
• 9.2. Avoid Fumes
• 9.3. Engine Oil
• 9.3.1. The following John Deere oils are preferred
• 9.3.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
• 9.4. Checking Engine Oil Level
• 9.5. Changing Engine Oil and Filter
• 9.6. Cleaning Rubber Dust Unloading Valve
• 9.7. Servicing Air Cleaner Element
• 9.8. Checking Air Intake, Hoses and Clamps
• 9.9. Checking Spark Plug
• 9.10. Replacing Fuel Filter
• 9.11. Adjusting Carburetor
• 9.12. Cleaning Engine Compartment
• 9.13. Cleaning Frame Screen and Intake Louvers
• 9.14. Checking Spark Arrestor
• 10. Service Transmission
• 10.1. Transaxle Oil
• 10.2. Checking Transaxle Oil Level
• 10.3. Changing Transaxle Oil
• 10.4. Checking Drive Belt
• 10.5. Replacing Drive Belt
• 10.6. Checking Drive Chain Tension (TH 6×4)
• 10.7. Adjusting Drive Chain Tension (TH 6×4)
• 10.8. Checking Secondary Driven Clutch Buttons
• 11. Service Electrical
• 11.1. Service the Battery Safely
• 11.2. Checking the Battery (Sealed Batteries)
• 11.3. Removing and Installing Battery
• 11.3.1. Removing
• 11.3.2. Installing
• 11.4. Cleaning Battery and Terminals
• 11.5. Using Booster Battery
• 11.6. Replacing Headlight Bulb
• 11.7. Replacing Instrument Panel Bulbs
• 11.8. Checking and Replacing Fuses
• 11.9. High Capacity Alternator Recommendations
• 11.9.1. A high output alternator is highly recommended (unless it has extremely low intermittent use) wit…
• 11.9.2. A high output alternator is recommended (unless it has low intermittent use) with the following o…
• 11.9.3. A high output alternator is recommended (unless they have low intermittent use) with two or more …
• 12. Service Miscellaneous
• 12.1. Using Proper Fuel
• 12.2. Filling Fuel Tank
• 12.3. Removing and Installing Front Wheel Assembly
• 12.3.1. Removing
• 12.3.2. Installing
• 12.4. Removing and Installing Rear Wheel Assembly
• 12.4.1. Removing
• 12.4.2. Installing
• 12.5. Removing and Installing Hood
• 12.5.1. Removing Hood
• 12.5.2. Installing Hood
• 12.6. Opening and Closing Service Access Panel
• 12.7. Cleaning and Repairing Plastic Surfaces
• 12.8. Cleaning and Repairing Metal Surfaces
• 12.8.1. Cleaning
• 12.8.2. Repairing Minor Scratches (surface scratch)
• 12.8.3. Repairing Deep Scratches (bare metal or primer showing)
• 13. Troubleshooting
• 13.1. Using Troubleshooting Chart
• 13.2. Electrical
• 14. Storage
• 14.1. Storing Safety
• 14.2. Preparing Machine for Storage
• 14.3. Preparing Fuel and Engine For Storage
• 14.3.1. Engine
• 14.4. Removing Machine From Storage
• 15. Specifications
• 15.1. Engine Specifications
• 15.2. Drive Train
• 15.3. Electrical System
• 15.4. Fuel System
• 15.5. Fluid Capacities
• 15.6. Steering and Brakes
• 15.6.1. Heavy Duty All Purpose (HDAP)
• 15.6.2. RunFlat EMT (Extended Mobility Tire)
• 15.6.3. Inflation Pressure
• 15.7. Dimensions
• 15.8. Recommended Lubricants
• 16. Warranty
• 16.1. Product Warranty
• 16.2. John Deere, Federal and California Emissions Control System Warranty Statement (Small OffRoad Ga…
• 16.3. Tire Warranty
• 16.4. Limited Battery Warranty
• 16.4.1. TO SECURE WARRANTY SERVICE
• 16.4.2. FREE REPLACEMENT
• 16.4.3. PRO RATA ADJUSTMENT
• 16.4.4. THIS WARRANTY DOES NOT COVER
• 16.4.5. LIMITATION OF IMPLIED WARRANTIES AND PURCHASERS REMEDIES
• 16.4.6. NO DEALER WARRANTY
• 16.4.7. PRO RATA MONTHS OF ADJUSTMENT
• 17. John Deere Quality Statement
• 17.1. John Deere Quality
• 18. Service Record
• 18.1. Record Service Dates