John Deere TS and TH 6×4 Gator Utility Vehicles Operator Manual OMM158110

Description

• Model List:
  • TS 6×4 Gator Utility Vehicles
  • TH 6×4 Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Product Identification
• 2.1. Record Identification Numbers
• 3. Table of Contents
• 4. Safety Labels
• 4.1. Understanding The Machine Safety Labels
• 4.2. WARNING ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• 4.3. CAUTION
• 4.3.1. BEFORE LEAVING VEHICLE
• 4.4. WARNING
• 4.4.1. YOUNG DRIVERS INCREASE CHANCE OF DEATH
• 4.5. WARNING
• 4.5.1. AVOID INJURY FROM EXPLOSION
• 4.6. WARNING M150930
• 4.6.1. RIDERS CAN FALL OFF AND BE KILLED
• 4.7. DANGER M128699
• 4.8. Emission Control System Certification Label
• 4.9. Emission Compliance Period
• 4.10. SAE J2258 and ASME B56.8 Compliance
• 4.11. Canadian Electromagnetic Compatibility (EMC) Compliance
• 4.12. Warning M159705
• 4.13. Supervisor Safety Responsibilities
• 4.14. Operator Training Required
• 4.15. Operating Safely
• 4.16. Using a Spark Arrestor
• 4.17. Parking Safely
• 4.18. Protect Children and Prevent Accidents
• 4.19. Avoid Excessive Speeds
• 4.20. Avoid Tipping
• 4.21. Keep Riders Off Vehicle
• 4.22. Transport Loads Safely
• 4.23. Towing Loads Safely With Utility Vehicle
• 4.24. Before Driving
• 4.25. Driving On Rough Terrain
• 4.26. Climbing Or Descending A Hill
• 4.27. Driving Across Slopes
• 4.28. Riding Through Water
• 4.29. Checking Wheel Hardware
• 4.30. Wear Appropriate Clothing
• 4.31. Practice Safe Maintenance
• 4.32. Prevent Fires
• 4.33. Do Not Modify Machine
• 4.34. Tire Safety
• 4.35. Handling Fuel Safely
• 4.35.1. To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely…
• 4.36. Handling Waste Product and Chemicals
• 5. Operating Controls
• 5.1. Operator Station Controls
• 6. Operating
• 6.1. Daily Operating Checklist
• 6.2. Avoid Damage to Plastic and Painted Surfaces
• 6.3. Using Hand Holds
• 6.4. Adjusting Standard Seat
• 6.5. Adjusting Driver Seat with Lever System (If Equipped)
• 6.6. Testing Safety Systems
• 6.7. Testing the Safety Start System
• 6.8. Using Park Brake
• 6.8.1. Locking the Park Brake
• 6.8.2. Unlocking the Park Brake
• 6.9. Using Key Switch
• 6.10. Using Headlights
• 6.11. Using and Checking Instrument Panel
• 6.12. Using Accessory Outlet
• 6.13. Using Turn Signal Switch (If Equipped)
• 6.14. Using Hazard Lights (If Equipped)
• 6.15. Starting the Engine
• 6.16. Stopping Engine
• 6.17. Using Travel Controls
• 6.18. Using Traction Assist (Differential Lock)
• 6.18.1. Engaging the Traction Assist
• 6.18.2. Disengaging the Traction Assist
• 6.19. Raising and Lowering Cargo Box
• 6.19.1. Manual Lift
• 6.19.2. Power Lift (If Equipped)
• 6.20. Operating the Tailgate
• 6.21. Removing Tailgate
• 6.22. Installing Tailgate Latch Rods
• 6.23. Loading the Cargo Box
• 6.24. Emptying Cargo Box
• 6.25. Towing Loads
• 6.26. Using Correct Tires and Inflation
• 6.26.1. Knobby tires
• 6.26.2. Heavy Duty All Purpose (HDAP)
• 6.26.3. RunFlat EMT (Extended Mobility Tire)
• 6.26.4. Inflation
• 6.27. Tire Chains
• 6.28. Transporting Vehicle
• 7. Replacement Parts
• 7.1. Service Literature
• 7.1.1. Order Service Parts Online
• 7.2. Part Numbers
• 8. Service Intervals
• 8.1. Servicing Your Machine
• 8.2. Break In
• 8.2.1. After First 8 Hours
• 8.3. Every 50 Hours or Annually (whichever comes first)
• 8.4. Every 100 Hours or Annually (whichever comes first)
• 8.5. Every 200 Hours or Annually (whichever comes first)
• 8.6. Every 300 Hours
• 8.7. Every 800 Hours or 24 Months
• 9. Service Lubrication
• 9.0.1. The following greases are preferred
• 9.1. Chain Lubricant
• 9.2. Lubricating Front Spindles
• 9.3. Lubricating Drive Chain (TH 6×4)
• 9.4. Lubricating Transaxle Couplers
• 10. Service Engine
• 10.1. Engine Warranty Maintenance Statement
• 10.2. Avoid Fumes
• 10.3. Engine Oil
• 10.3.1. The following John Deere oils are preferred
• 10.3.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
• 10.4. Checking Engine Oil Level
• 10.5. Changing Engine Oil and Filter
• 10.6. Cleaning Dust Unloading Valve
• 10.7. Servicing Air Cleaner Element
• 10.8. Checking Air Intake, Hoses and Clamps
• 10.9. Checking Spark Plug
• 10.10. Replacing Fuel Filter
• 10.11. Adjusting Carburetor
• 10.12. Cleaning Engine Compartment
• 10.13. Cleaning Frame Screen and Intake Louvers
• 10.14. Checking Spark Arrestor
• 11. Service Transmission
• 11.1. Transaxle Oil
• 11.2. Checking Transaxle Oil Level
• 11.3. Changing Transaxle Oil
• 11.4. Checking Drive Belt
• 11.5. Replacing Drive Belt
• 11.6. Checking Drive Chain Tension (TH 6×4)
• 11.7. Adjusting Drive Chain Tension (TH 6×4)
• 11.8. Checking Secondary Driven Clutch Buttons
• 12. Service Electrical
• 12.1. Service the Battery Safely
• 12.2. Checking the Battery (Sealed Batteries)
• 12.3. Removing and Installing Battery
• 12.3.1. Removing
• 12.3.2. Installing
• 12.4. Cleaning Battery and Terminals
• 12.5. Using Booster Battery
• 12.6. Replacing Headlight Bulb
• 12.7. Replacing Instrument Panel Bulbs
• 12.8. Checking and Replacing Fuses
• 12.9. High Capacity Alternator Recommendations
• 12.9.1. A high output alternator is highly recommended (unless it has extremely low intermittent use) wit…
• 12.9.2. A high output alternator is recommended (unless it has low intermittent use) with the following o…
• 12.9.3. A high output alternator is recommended (unless they have low intermittent use) with two or more …
• 13. Service Miscellaneous
• 13.1. Using Proper Fuel
• 13.2. Filling Fuel Tank
• 13.3. Removing and Installing Front Wheel Assembly
• 13.3.1. Removing
• 13.3.2. Installing
• 13.4. Removing and Installing Rear Wheel Assembly
• 13.4.1. Removing
• 13.4.2. Installing
• 13.5. Removing and Installing Hood
• 13.5.1. Removing Hood
• 13.5.2. Installing Hood
• 13.6. Opening and Closing Service Access Panel
• 13.7. Cleaning Plastic Surfaces
• 13.8. Cleaning and Repairing Metal Surfaces
• 13.8.1. Cleaning
• 13.8.2. Repairing Minor Scratches (surface scratch)
• 13.8.3. Repairing Deep Scratches (bare metal or primer showing)
• 14. Troubleshooting
• 14.1. Using Troubleshooting Chart
• 14.2. Electrical
• 15. Storage
• 15.1. Storing Safety
• 15.2. Preparing Machine for Storage
• 15.3. Preparing Fuel and Engine For Storage
• 15.3.1. Engine
• 15.4. Removing Machine From Storage
• 16. Specifications
• 16.1. Engine Specifications
• 16.2. Drive Train
• 16.3. Electrical System
• 16.4. Fuel System
• 16.5. Fluid Capacities
• 16.6. Steering and Brakes
• 16.6.1. Heavy Duty All Purpose (HDAP)
• 16.6.2. RunFlat EMT (Extended Mobility Tire)
• 16.6.3. Inflation Pressure
• 16.7. Dimensions
• 16.8. Recommended Lubricants
• 16.8.1. Grease
• 17. Warranty
• 17.1. Product Warranty
• 17.2. California and U.S. EPA Emissions Control System Warranty Statement (Small OffRoad Gas Engines)
• 17.3. Tire Warranty
• 17.4. Limited Battery Warranty
• 17.4.1. TO SECURE WARRANTY SERVICE
• 17.4.2. FREE REPLACEMENT
• 17.4.3. PRO RATA ADJUSTMENT
• 17.4.4. THIS WARRANTY DOES NOT COVER
• 17.4.5. LIMITATION OF IMPLIED WARRANTIES AND PURCHASERS REMEDIES
• 17.4.6. NO DEALER WARRANTY
• 17.4.7. PRO RATA MONTHS OF ADJUSTMENT
• 18. John Deere Quality Statement
• 18.1. John Deere Quality
• 19. Service Record
• 19.1. Record Service Dates