John Deere Turf Gator Utility Vehicles Operator Manual OMM128544

Description

• Model List:
  • Turf Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Machine Use
• 1.4. Special Messages
• 2. Product Identification
• 2.1. Record Identification Numbers
• 3. Table of Contents
• 3.1. Pictorial Safety Signs
• 3.2. WARNING
• 3.2.1. (A) ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• 3.2.2. (B) RIDERS CAN FALL OFF AND BE KILLED
• 3.3. WARNING YOUNG DRIVERS INCREASE CHANCE OF DEATH
• 3.4. WARNING READ OPERATORS MANUAL
• 3.5. CAUTION PARK VEHICLE SAFELY
• 3.6. DANGER/POISON
• 3.7. CAUTION HELP PREVENT INJURY WHEN DUMPING LOADS
• 3.8. WARNING HOT SURFACE
• 3.9. Drawbar Load
• 3.10. CE Certification Label
• 3.11. Operating Safely
• 3.12. Operator Training Required
• 3.13. Protect Children and Prevent Accidents
• 3.14. Keep Riders Off Vehicle
• 3.15. Before Driving
• 3.16. Parking Safely
• 3.17. Transport Loads Safely
• 3.18. Avoid Tipping
• 3.19. Driving On Rough Terrain
• 3.20. Climbing Or Descending A Hill
• 3.21. Driving Across Slopes
• 3.22. Riding Through Water
• 3.23. Prevent Fires
• 3.24. Practice Safe Maintenance
• 3.25. Wear Appropriate Clothing
• 3.26. Prevent Vehicle Runaway
• 3.27. Do Not Modify Machine
• 3.28. Tire Safety
• 3.29. Checking Wheel Bolts
• 3.30. Handling Fuel Safely
• 3.31. Handling Waste Product and Chemicals
• 4. Operating
• 4.1. Daily Operating Checklist
• 4.2. Operator Controls
• 4.3. Miscellaneous Controls
• 4.4. Using Hand Holds
• 4.5. Adjusting Seats
• 4.6. Using Fuel ShutOff Valve
• 4.7. Using Park Brake
• 4.7.1. Locking the Park Brake
• 4.7.2. Unlocking the Park Brake
• 4.8. Using Transaxle Shift Lever
• 4.9. Testing Safety Systems
• 4.10. Testing Key Switch
• 4.11. Testing Park Brake Switch
• 4.12. Testing Backup Alarm
• 4.13. Starting the Engine
• 4.14. Stopping Engine
• 4.15. Operating the Vehicle
• 4.16. Using the Cargo Box Lock
• 4.16.1. Engage Lock
• 4.16.2. Disengage Lock
• 4.17. Raising and Lowering Cargo Box
• 4.17.1. Manual Lift
• 4.17.2. Power Lift (Optional)
• 4.18. Dumping a Load
• 4.19. Operating the Tailgate
• 4.20. Removing Tailgate
• 4.21. Installing Tailgate Latch Rods
• 4.22. Loading the Cargo Box
• 4.23. Towing Loads
• 4.24. Transporting Vehicle
• 5. Replacement Parts
• 5.1. Service Literature
• 5.2. Part Numbers
• 6. Service Intervals
• 6.1. Servicing Your Machine
• 6.2. Break In
• 6.2.1. After First 5 Hours
• 6.2.2. After First 10 Hours
• 6.2.3. After First 20 Hours
• 6.3. Every 25 Hours
• 6.4. Every 50 Hours
• 6.5. Every 100 Hours
• 6.6. Every 200 Hours
• 6.7. Every 200 Hours or Annually (whichever comes first)
• 6.8. Every 800 Hours or 24 Months (whichever comes first)
• 7. Service Lubrication
• 7.0.1. The following greases are preferred
• 7.1. Lubricating Front King Pins
• 8. Service Engine
• 8.1. Avoid Fumes
• 8.2. Engine Oil
• 8.2.1. The following John Deere oils are preferred
• 8.2.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
• 8.3. Checking Engine Oil Level
• 8.4. Changing Engine Oil and Filter
• 8.5. Checking and Adjusting Starter/Generator Belt
• 8.6. Replacing Starter/Generator Belt
• 8.7. Checking Rubber Dust Unloading Valve
• 8.8. Cleaning Engine Fins
• 8.9. Servicing Air Cleaner Element
• 8.10. Checking and Cleaning Air Intake Tube
• 8.11. Checking Spark Plug
• 8.12. Replacing Fuel Filter
• 8.13. Adjusting Carburetor
• 8.14. Cleaning Engine Compartment
• 8.15. Checking Optional Spark Arrestor
• 9. Service Transmission
• 9.1. Transaxle Oil
• 9.2. Checking Transaxle Oil Level
• 9.3. Changing Transaxle Oil
• 9.4. Checking Drive Belt
• 9.5. Replacing Drive Belt
• 9.6. Cleaning Primary Drive Clutch
• 9.7. Checking Secondary Driven Clutch Buttons
• 10. Service Electrical
• 10.1. Removing and Installing Battery
• 10.1.1. Removing
• 10.1.2. Installing
• 10.2. Checking Battery Electrolyte Level
• 10.3. Cleaning Battery and Terminals
• 10.4. Using Booster Battery
• 10.5. Replacing Headlight Bulb
• 10.6. Replacing Headlight Housing
• 11. Service Miscellaneous
• 11.1. Removing and Installing Seats
• 11.1.1. Removing
• 11.1.2. Installing
• 11.2. Filling Fuel Tank
• 11.3. Cleaning and Repairing Plastic Surfaces
• 11.4. Cleaning and Repairing Metal Surfaces
• 11.4.1. Cleaning
• 11.4.2. Repairing Minor Scratches (surface scratch)
• 11.4.3. Repairing Deep Scratches (bare metal or primer showing)
• 11.5. Removing and Installing Hood
• 11.6. Checking Wheel Bolt Torque
• 12. Troubleshooting
• 12.1. Using Troubleshooting Chart
• 12.2. Electrical
• 13. Storage
• 13.1. Storing the Machine
• 13.2. Removing the Machine From Storage
• 14. Assembly
• 14.1. Prepare Vehicle For Assembly
• 14.2. Remove Battery
• 14.3. Prepare Battery for Installation
• 14.4. Reduce Tire Pressure
• 14.5. Install Wheels
• 14.5.1. Install Rear Wheels
• 14.5.2. Install Front Wheels
• 14.6. Install Steering Wheel
• 14.7. Install Seats
• 14.8. Install Battery
• 14.9. Install Cargo Box
• 14.10. Install Load Guard
• 14.11. Install Bedliner
• 14.12. Remove Shipping Wrap
• 14.13. Install Safety Decals
• 14.14. Lubricate Front King Pins
• 14.15. Add Operating Fluids
• 14.16. Clean and Polish Plastic Hood and Fenders
• 15. Specifications
• 15.1. Turf Gator Specifications
• 15.1.1. Engine Specifications
• 15.1.2. Electrical System
• 15.1.3. Fuel System
• 15.1.4. Drive Train
• 15.1.5. Fluid Capacities
• 15.1.6. Dimensions
• 15.2. Tires (All Models)
• 15.2.1. Knobby, Turf, and Ribbed
• 15.2.2. ExtraWide
• 15.2.3. Inflation Pressure
• 15.3. Recommended Lubricants
• 16. Declaration of Conformity
• 16.1. GATOR TURF
• 17. Service Statement
• 17.1. John Deere Parts
• 17.2. The Right Tools
• 17.3. WellTrained Technicians
• 17.4. Prompt Service
• 18. Service Record
• 18.1. Record Service Dates