John Deere TX Gator Utility Vehicle Operator Manual OMM158872

Description

• Model List:
  • TX Gator Utility Vehicle

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Product Identification
• 2.1. Record Identification Numbers
• 3. Table of Contents
• 4. Safety Labels
• 4.1. Safety Label Location
• 5. Safety Labels
• 5.1. Understanding The Machine Safety Labels
• 5.2. WARNING M154111
• 5.2.1. ROLLOVER OR FALLING OFF MAY CAUSE DEATH
• 5.3. CAUTION M150928
• 5.3.1. BEFORE LEAVING VEHICLE
• 5.4. WARNING M150928
• 5.4.1. YOUNG DRIVERS INCREASE CHANCE OF DEATH
• 5.5. WARNING M157240
• 5.5.1. AVOID INJURY FROM EXPLOSION
• 5.5.2. RIDERS CAN FALL OFF AND BE KILLED
• 5.6. CAUTION M157907
• 5.6.1. HELP PREVENT INJURY WHEN DUMPING LOADS
• 5.7. Warning M159705
• 5.8. DANGER M128699
• 5.9. Emission Control System Certification Label
• 5.10. Emission Compliance Period
• 5.11. SAE J2258 and ASME B56.8 Compliance
• 5.12. Canadian Electromagnetic Compatibility (EMC) Compliance
• 5.13. Supervisor Safety Responsibilities
• 5.14. Operator Training Required
• 5.15. Operating Safely
• 5.16. Using a Spark Arrestor
• 5.17. Parking Safely
• 5.18. Protect Children and Prevent Accidents
• 5.19. Avoid Excessive Speeds
• 5.20. Avoid Tipping
• 5.21. Keep Riders Off Vehicle
• 5.22. Transport Loads Safely
• 5.23. Towing Loads Safely With Utility Vehicle
• 5.24. Before Driving
• 5.25. Driving On Rough Terrain
• 5.26. Climbing Or Descending A Hill
• 5.27. Driving Across Slopes
• 5.28. Riding Through Water
• 5.29. Checking Wheel Hardware
• 5.30. Wear Appropriate Clothing
• 5.31. Practice Safe Maintenance
• 5.32. Prevent Fires
• 5.33. Do Not Modify Machine
• 5.34. Tire Safety
• 5.35. Handling Fuel Safely
• 5.35.1. To avoid personal injury or property damage, use extreme care in handling fuel. Fuel is extremely…
• 5.36. Handling Waste Product and Chemicals
• 6. Operating Controls
• 6.1. Operator Station Controls
• 7. Operating
• 7.1. Daily Operating Checklist
• 7.2. Avoid Damage to Plastic and Painted Surfaces
• 7.3. Using Hand Holds
• 7.4. Adjusting Standard Seat
• 7.5. Adjusting Driver Seat With Optional Lever System
• 7.6. Testing Safety Systems
• 7.7. Testing the Safety Start System
• 7.8. Using Park Brake
• 7.8.1. Locking the Park Brake
• 7.8.2. Unlocking the Park Brake
• 7.9. Using Key Switch
• 7.10. Using Headlights
• 7.11. Using Instrument Panel
• 7.12. Using Accessory Outlet
• 7.13. Using Optional Turn Signal Switch
• 7.14. Using Optional Hazard Lights
• 7.15. Starting the Engine
• 7.16. Stopping Engine
• 7.17. Emergency Stopping
• 7.18. Using Travel Controls
• 7.19. Using the Cargo Box
• 7.19.1. Raising and Lowering with Manual Lift
• 7.19.2. Raising and Lowering with Power Lift
• 7.19.3. Locking Box in Raised Position
• 7.19.4. Operating the Tailgate
• 7.19.5. Using Cargo Box Tie Downs
• 7.19.6. Removing the Tailgate
• 7.19.7. Operating in Flat Bed Mode
• 7.20. Loading the Cargo Box
• 7.20.1. Box Volume Capacity
• 7.21. Emptying Cargo Box
• 7.22. Using Traction Assist (Differential Lock)
• 7.22.1. Engaging the Traction Assist
• 7.22.2. Disengaging the Traction Assist
• 7.23. Towing Loads
• 7.24. Using Correct Tires and Inflation
• 7.24.1. Inflation
• 7.25. Using Tire Chains
• 7.26. Transporting Vehicle
• 7.26.1. Towing the Vehicle
• 7.26.2. Vehicle Tie Down Locations
• 7.26.3. Hauling the Vehicle
• 8. Replacement Parts
• 8.1. Service Literature
• 8.1.1. Order Service Parts Online
• 8.2. Part Numbers
• 9. Service Intervals
• 9.1. Servicing Your Machine
• 9.2. Break In
• 9.2.1. After First 8 Hours
• 9.3. Every 50 Hours
• 9.4. Every 100 Hours or Annually (whichever comes first)
• 9.5. Every 200 Hours
• 9.6. Every 200 Hours or Annually (whichever comes first)
• 9.7. Every 800 Hours or 24 Months
• 9.8. Every 1000 Hours or 24 Months (whichever comes first)
• 10. Service Lubrication
• 10.0.1. The following greases are preferred
• 10.1. Lubricating Front Spindles
• 10.2. Lubricating Cargo Box Tailgate Strikers
• 11. Service Engine
• 11.1. Engine Warranty Maintenance Statement
• 11.2. Avoid Fumes
• 11.3. Engine Oil
• 11.3.1. The following John Deere oils are preferred
• 11.3.2. Other oils may be used if above John Deere oils are not available, provided they meet the followi…
• 11.4. Checking Engine Oil Level
• 11.5. Changing Engine Oil and Filter
• 11.6. Cleaning Dust Unloading Valve
• 11.7. Servicing Air Cleaner Element
• 11.8. Checking Air Intake, Hoses and Clamps
• 11.9. Checking Spark Plug
• 11.10. Replacing Fuel Filter
• 11.11. Adjusting Carburetor
• 11.12. Cleaning Engine Compartment
• 11.13. Cleaning Frame Screen
• 11.14. Checking Spark Arrestor
• 12. Service Transmission
• 12.1. Transaxle Oil
• 12.2. Checking Transaxle Oil Level
• 12.3. Changing Transaxle Oil
• 12.4. Replacing Drive Belt
• 12.5. Checking Secondary Driven Clutch Buttons
• 13. Service Steering Brakes
• 13.1. Brake Fluid
• 13.1.1. The following heavy duty brake fluid is PREFERRED for all drum and disc brakes
• 13.2. Check Brake Fluid Level
• 13.3. Checking Brake Pads
• 13.4. Adjusting Park Brake
• 14. Service Electrical
• 14.1. Service the Battery Safely
• 14.2. Checking the Battery (Sealed Batteries)
• 14.3. Removing and Installing Battery
• 14.3.1. Removing
• 14.3.2. Installing
• 14.4. Cleaning Battery and Terminals
• 14.5. Using Booster Battery
• 14.6. Replacing Headlight Bulb
• 14.7. Replacing Instrument Panel Bulbs
• 14.8. Checking and Replacing Fuses
• 14.9. High Capacity Alternator Recommendations
• 15. Service Miscellaneous
• 15.1. Using Proper Fuel
• 15.2. Filling Fuel Tank
• 15.3. Removing and Installing Wheel
• 15.3.1. Removing
• 15.3.2. Installing
• 15.4. Removing and Installing Hood
• 15.4.1. Removing Hood
• 15.4.2. Installing Hood
• 15.5. Replacing Cargo Box Tailgate Bushings
• 15.6. Opening and Closing Service Access Panel
• 15.7. Cleaning and Repairing Cargo Box
• 15.7.1. Repairing Accessory Tubes
• 15.7.2. Cargo Box Floor
• 15.8. Cleaning Plastic Hood and Body Panel Surfaces
• 15.9. Cleaning and Repairing Metal Surfaces
• 15.9.1. Cleaning
• 15.9.2. Repairing Minor Scratches (surface scratch)
• 15.9.3. Repairing Deep Scratches (bare metal or primer showing)
• 16. Troubleshooting
• 16.1. Using Troubleshooting Chart
• 16.2. Electrical
• 16.3. Cargo Box
• 17. Storage
• 17.1. Storing Safety
• 17.2. Preparing Machine for Storage
• 17.3. Preparing Fuel and Engine For Storage
• 17.3.1. Engine
• 17.4. Removing Machine From Storage
• 18. Specifications
• 18.1. Engine Specifications
• 18.2. Drive Train
• 18.3. Electrical System
• 18.4. Fuel System
• 18.5. Fluid Capacities
• 18.6. Steering and Brakes
• 18.6.1. All Terrain
• 18.6.2. Extreme Terrain
• 18.6.3. RunFlat
• 18.6.4. Inflation Pressure
• 18.7. Dimensions
• 18.8. Recommended Fluids and Lubricants
• 19. Warranty
• 19.1. Product Warranty
• 19.2. California and U.S. EPA Emissions Control System Warranty Statement (Small OffRoad Gas Engines)
• 19.3. Tire Warranty
• 19.4. Limited Battery Warranty
• 19.4.1. TO SECURE WARRANTY SERVICE
• 19.4.2. FREE REPLACEMENT
• 19.4.3. PRO RATA ADJUSTMENT
• 19.4.4. THIS WARRANTY DOES NOT COVER
• 19.4.5. LIMITATION OF IMPLIED WARRANTIES AND PURCHASERS REMEDIES
• 19.4.6. NO DEALER WARRANTY
• 19.4.7. PRO RATA MONTHS OF ADJUSTMENT
• 20. John Deere Quality Statement
• 20.1. John Deere Quality
• 21. Service Record
• 21.1. Record Service Dates