John Deere Waratah CF1, CF5, CF7, CF7S, CF8 Boom Operator Instruction F724870WA

Description

• Model List:
  • Waratah CF1 Boom
  • Waratah CF5 Boom
  • Waratah CF7 Boom
  • Waratah CF7S Boom
  • Waratah CF8 Boom

• 1. Table of Contents
• 2. Foreword
• 2.1. Copyright
• 2.2. Foreword
• 2.3. Declaration of Incorporation
• 2.4. Product identification
• 2.5. Base machine requirements
• 3. Safety
• 3.1. Follow Laws and Regulations
• 3.1.1. Recognize Safety Information
• 3.1.2. Understand Signal Words
• 3.1.3. Prepare for Emergencies
• 3.1.4. Wear Protective Clothing
• 3.1.5. Handle Chemical Products Safely
• 3.2. Operating
• 3.2.1. Attach Do not Operate Tag
• 3.2.2. Avoid Crush Points
• 3.2.3. Pay Attention to Bystanders
• 3.2.4. Inspect boom
• 3.2.5. Avoid Power Lines
• 3.2.6. Keep Danger Zone Clear
• 3.2.7. Operate the Boom Safely
• 3.3. Maintenance
• 3.3.1. Keep Machine in Good Condition
• 3.3.2. Use Proper Clothing
• 3.3.3. Use Proper Tools
• 3.3.4. Support Machine Properly
• 3.3.5. Avoid High Pressure Fluids
• 3.3.6. Make Welding Repairs Safely
• 3.3.7. Avoid Heating near Pressurized Fluid Lines
• 3.3.8. Dispose of Waste Properly
• 3.4. Safety Decals
• 4. Warranty
• 4.1. Standard Warranty
• 5. Specification
• 5.1. Boom
• 5.1.1. General
• 5.1.2. CF1 reach and lifting diagrams
• 5.1.3. CF5 reach and lifting diagrams
• 5.1.4. CF5XI reach and lifting diagrams
• 5.1.5. CF5XE reach and lifting diagrams
• 5.1.6. CF7 reach and lifting diagrams
• 5.1.7. CF7S reach and lifting diagrams
• 5.1.8. CF7XI and CF7SXI reach and lifting diagrams
• 5.1.9. CF7XE and CF7SXE reach and lifting diagrams
• 5.1.10. CF8 reach and lifting diagrams
• 5.2. Components
• 5.2.1. Cylinders
• 5.2.2. Pins and Bearings
• 5.2.3. Boom Pillar
• 5.2.4. Main Boom
• 5.2.5. Jib Boom
• 5.2.6. Hidden hoses boom
• 5.2.7. Double Extension Boom
• 5.2.8. Internal hosing (XI) extension boom
• 5.2.8.1. Improvements on XI extension
• 5.2.8.2. Chain mechanism and hosing
• 5.2.8.3. Internal hosing in action
• 5.2.9. External hosing (XE) extension boom
• 5.2.9.1. Improvements on XE extension
• 5.2.10. Ylink for XI and XE booms
• 5.3. Central greasing (optional equipment)
• 5.3.1. Grease dispenser
• 5.3.2. Dispenser on boom pillar
• 5.3.3. Dispenser on jib boom
• 5.4. Boom Brochure
• 6. Installation
• 6.1. General installation requirements
• 6.2. Requirements for the hydraulic installation
• 6.3. Boom Installation Instructions
• 6.4. Hydraulic schematics
• 6.5. Electric schematics
• 6.7. CF5, CF7, CF7S
• 7. Operating Instructions
• 7.1. Operating Instructions
• 8. Maintenance
• 8.1. Maintenance Introduction
• 8.2. Welding instructions
• 8.3. Fluids and lubricants
• 8.4. GUK fastening torques
• 8.5. Checking pin joints bearing tolerances
• 8.6. Boom general servicing
• 8.7. Periodical Maintenance
• 8.7.1. First Service After 250 Hours
• 8.7.2. As required
• 8.7.2.1. Adjust tension of double extension boom chains
• 8.7.2.2. Adjust the extract and retract chains of the XI extension
• 8.7.2.3. Check the internal hosing of XI extension
• 8.7.2.4. Installing Ylink hoses
• 8.7.2.5. Adjust rotator link brakes
• 8.7.3. Every 10 hours or daily
• 8.7.3.1. Check boom structures visually
• 8.7.4. Every 50 hours or weekly
• 8.7.4.1. Check boom screw joints
• 8.7.4.2. Check joint pins of the boom
• 8.7.4.3. Check the grapple and rotator
• 8.7.4.4. Grease the boom
• 8.7.4.5. Grease the boom 1/2
• 8.7.4.6. Grease the boom (single extension) 2/2
• 8.7.4.7. Grease the boom (double extension) 2/2
• 8.7.4.8. Grease the XE boom (single extension) 2/2
• 8.7.4.9. Grease the XI boom (double extension) 2/2
• 8.7.4.10. Grease the jib boom equipped with XI extension
• 8.7.4.11. Grease link and grapple
• 8.7.5. Every 250 hours
• 8.7.5.1. Check the internal hosing of XI extension
• 8.7.5.2. Tighten two rotator clamping screws (Indexator)
• 8.7.6. Every 500 hours
• 8.7.6.1. Check sideways clearance of the extension booms
• 8.7.6.2. Check vertical clearance of the extension booms
• 8.7.6.3. Check clearances of XI/XE extension
• 8.7.7. Every 1000 hours
• 8.7.7.1. Check chain guide of double extension boom
• 8.7.7.2. Clean rotator magnetic plug
• 8.7.7.3. Tighten rotator screws
• 9. Schematics
• 9.1. Hydraulic schematics
• 9.2. Electric schematics
• 10. Transporting, towing and storing
• 10.1. Transporting the Boom
• 10.2. Preparing the boom for storage
• 11. Feedback
• 12. Attachments
• 12.1. Declaration of Incorporation template_boom_en
• 12.2. Crane_Brochure_EN_20210414_forw
• 12.3. Boom_installation_report
• 12.4. CF1_HS_en
• 12.5. CF5CF7_HS_en
• 12.6. CF8_HS_en
• 12.7. Forw_boom_ES_en