John Deere XUV590i, XUV590i S4 Gator Utility Vehicles Operator Manual OMM178607

Description

• Model List:
  • XUV590i Gator Utility Vehicles
  • XUV590i S4 Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Special Messages
• 1.4. Attachments for Your Machine
• 2. Contents
• 3. Product Identification
• 3.1. Record Identification Numbers
• 4. Safety Labels Text
• 4.1. Safety Label LocationXUV590i (Bucket Seat)
• 4.2. Safety Label LocationXUV590i (Bench Seat)
• 4.3. Safety Label LocationXUV590i S4 (Bucket Seat)
• 4.4. Safety Label LocationXUV590i S4 (Bench Seat)
• 4.5. Understanding The Machine Safety Labels
• 4.6. CAUTION
• 4.7. WARNING
• 4.8. WARNING
• 4.9. WARNING
• 4.10. Protective Structure Safety and Certification Label
• 4.11. CAUTIONWARNING (XUV590i)
• 4.12. CAUTIONWARNING (XUV590i S4)
• 4.13. CAUTION
• 4.14. WARNING
• 4.15. WARNING
• 4.16. CAUTION
• 4.17. WARNING
• 5. Safety Labels NoText
• 5.1. Safety Label LocationXUV590i (Bucket Seat)
• 5.2. Safety Label LocationXUV590i (Bench Seat)
• 5.3. Safety Label LocationXUV590i S4 (Bucket Seat)
• 5.4. Safety Label LocationXUV590i S4 (Bench Seat)
• 5.5. Understanding The NoText Machine Safety Labels
• 5.6. Help Prevent Injury When Dumping Loads
• 5.7. Avoid Injury from Crushing
• 5.8. Avoid Injury or Death from Rollover or Falling Off
• 5.9. Protective Structure Safety and Certification Label
• 5.10. Avoid Injury from Fire (XUV590i)
• 5.11. Avoid Injury from Fire (XUV590i S4)
• 5.12. Avoid Injury
• 5.13. Avoid Injury or Death from Falling Off
• 5.14. Avoid Injury or Death from Rollover or Falling Off
• 5.15. Prevent Equipment Fires
• 5.16. Avoid Injury or Death from Rollover or Falling Off
• 5.17. Supervisor Safety Responsibilities
• 5.18. Operator Training Required
• 5.19. Operating Safely
• 5.20. Using a Spark Arrestor
• 5.21. Parking Safely
• 5.22. Protect Children/Small Adults and Prevent Accidents
• 5.23. Avoid Excessive Speeds
• 5.24. Avoid Tipping
• 5.25. Use Seat Belts, Nets and Doors Properly
• 5.26. Keep Protective Structure Installed Properly
• 5.27. Keep Riders Off Vehicle
• 5.28. Before Driving
• 5.29. Transport Loads Safely
• 5.30. Using Front Attachments
• 5.31. Towing Loads Safely With Utility Vehicle
• 5.32. Driving On Rough Terrain
• 5.33. Climbing Or Descending A Hill or Slope
• 5.34. Driving Across Slopes
• 5.35. Riding Through Water
• 5.36. Checking Wheel Hardware
• 5.37. Wear Appropriate Clothing
• 5.38. Practice Safe Maintenance
• 5.39. Prevent Fires
• 5.40. Do Not Modify Machine
• 5.41. Tire Safety
• 5.42. Handling Fuel Safely
• 5.43. Handling Waste Product and Chemicals
• 5.44. Use Electronic Display Properly
• 6. Machine Cleanout
• 6.1. Cleanout Areas
• 7. Operating Controls
• 7.1. Operator Station Controls
• 8. Operating
• 8.1. Daily Operating Checklist
• 8.2. Avoid Damage to Plastic and Painted Surfaces
• 8.3. Using Nets
• 8.4. Using Hand Holds (Bucket Seat)
• 8.5. Using Hand Holds (Bench Seat)
• 8.6. Adjusting Bucket Seat
• 8.7. Using Bench Seat Fold Down Rack
• 8.8. Using Seat Belt
• 8.9. Testing Safety Systems
• 8.10. Testing the Safety Start System
• 8.11. Using Park Brake
• 8.12. Using Travel Controls
• 8.13. Using Rear Lock
• 8.14. Using Four Wheel Drive
• 8.15. Using Ignition Key Switch
• 8.16. Using Headlights
• 8.17. Using Instrument Display
• 8.18. Using Instrument Display Arrow Keys
• 8.19. Using Accessory Outlet
• 8.20. Using Turn Signal Switch (If Equipped)
• 8.21. Using Hazard Lights (If Equipped)
• 8.22. Using Storage Trays
• 8.23. Starting the Engine
• 8.24. Stopping Engine
• 8.25. Emergency Stopping
• 8.26. Using the Cargo Box
• 8.27. Determining Vehicle Load Capacity
• 8.28. Loading the Cargo Box
• 8.29. Emptying Cargo Box
• 8.30. Towing Loads
• 8.31. Using Correct Tires and Inflation
• 8.32. Tire Chains
• 8.33. Transporting Machine
• 9. Optional Attachments Kits
• 9.1. Attachments and Kits
• 9.2. Using Quick Clamps
• 9.3. Light Kits
• 9.4. Backup Alarm
• 9.5. Canvas Cab
• 9.6. Protective Structure Rear Screen
• 9.7. Front Receiver Hitch
• 9.8. Tire Rack
• 10. Replacement Parts
• 10.1. Service Literature
• 11. Service Intervals
• 11.1. Servicing Your Machine
• 11.2. Break In
• 11.3. Every 50 Hours or Annually
• 11.4. Every 100 Hours or Annually (whichever comes first)
• 11.5. Every 200 Hours or Annually (whichever comes first)
• 11.6. Every 400 Hours or 24 Months (whichever comes first)
• 11.7. Every 800 Hours or 24 Months (whichever comes first)
• 11.8. Every 1000 Hours or 24 Months (whichever comes first)
• 12. Service Lubrication
• 12.1. Lubricating Drive Line
• 12.2. Lubricating Suspension
• 13. Service Engine
• 13.1. Emissions Service Information
• 13.2. Avoid Fumes
• 13.3. Engine Oil
• 13.4. Checking Engine Oil Level
• 13.5. Changing Engine Oil and Filter
• 13.6. Servicing Air Intake
• 13.7. Checking Spark Plug
• 13.8. Replacing Fuel Filter
• 13.9. Cleaning Engine Compartment
• 13.10. Cleaning Radiator Cooling Fins
• 13.11. Checking Coolant Level
• 13.12. Service Cooling System Safely
• 13.13. Servicing Cooling System
• 13.14. Recommended Engine Coolant
• 13.15. Checking Radiator Hoses and Clamps
• 13.16. Inspecting Timing Belt
• 13.17. Inspecting Alternator Belt
• 13.18. Checking Spark Arrestor
• 14. Service Transmission
• 14.1. Transaxle Oil
• 14.2. D Front Differential Oil
• 14.3. Checking 4WD Front Differential Oil Level
• 14.4. Changing 4WD Front Differential Oil
• 14.5. Checking Transaxle Oil Level
• 14.6. Changing Transaxle Oil
• 14.7. Inspecting Axle Shaft CV Boots
• 14.8. Inspecting Steering Tie Rod Boots
• 14.9. Servicing Clutches and Drive Belt
• 14.10. Replacing Drive Belt
• 14.11. Checking Drive Belt Bearing Gap
• 14.12. Checking 4WD and 4WDDifferential Lock Engagement
• 15. Service Steering Brakes
• 15.1. Brake Fluid
• 15.2. Checking Brake Fluid Level
• 15.3. Checking Brake Pads
• 15.4. Adjusting Park Brake
• 16. Service Electrical
• 16.1. Electrical
• 16.2. Service the Battery Safely
• 16.3. Checking the Battery (Sealed Batteries)
• 16.4. Removing and Installing Battery
• 16.5. Cleaning Battery and Terminals
• 16.6. Using Booster Battery
• 16.7. Replacing Headlight Bulb
• 16.8. Checking and Replacing Fuses
• 16.9. Replacing Tail Light Bulb
• 17. Service Miscellaneous
• 17.1. Using Proper Fuel and Stabilizer
• 17.2. Filling Fuel Tank
• 17.3. Removing and Installing Wheel Assembly
• 17.4. Removing and Installing Seats
• 17.5. Removing and Installing Side Panels
• 17.6. Removing and Installing Seat Closeout Panel
• 17.7. Opening and Closing Hood
• 17.8. Inspecting Seat Belt
• 17.9. Inspecting Nets or Doors
• 17.10. Servicing Nets (XUV590i S4)
• 17.11. Cleaning and Repairing Cargo Box
• 17.12. Removing and Installing Cargo Box
• 17.13. Adjusting Cargo Box Latch Brackets
• 17.14. Checking and Adjusting ToeIn
• 17.15. Adjusting Suspension (Standard Shocks)
• 17.16. Cleaning Vehicle Surfaces
• 17.17. Cleaning and Repairing Metal Surfaces
• 17.18. Cleaning Plastic Hood and Body Panel Surfaces
• 17.19. Windshield Maintenance
• 18. Troubleshooting
• 18.1. Using Troubleshooting Chart
• 18.2. Electrical
• 18.3. Cargo Box
• 19. Storage
• 19.1. Storing Safety
• 19.2. Preparing Machine for Storage
• 19.3. Preparing Fuel and Engine For Storage
• 19.4. Removing Machine From Storage
• 20. Specifications
• 20.1. Drivetrain and Travel Speeds
• 20.2. Electrical System
• 20.3. Fuel System
• 20.4. Steering and Brakes
• 20.5. Capacities
• 20.6. Dimensions (XUV590i)
• 20.7. Dimensions (XUV590i S4)
• 20.8. Weights (XUV590i)
• 20.9. Weights (XUV590i S4)
• 20.10. Recommended Lubricants
• 21. Warranty
• 21.1. Product Warranty
• 21.2. John Deere and Federal Emissions Control System Warranty Statement (OffRoad Utility Vehicle Gas over 25 MPH)
• 21.3. Tire Warranty
• 21.4. Limited Battery Warranty For Factory Installed Batteries
• 22. John Deere Quality Statement
• 22.1. John Deere Quality
• 23. Service Record
• 23.1. Record Service Dates