Manitou 220 TJ ST5 S1, 220 TJP 4RD ST5 S1 Operator Manual 647844EN-USM1A042021

Description

• Model List:
  • 220 TJ ST5 S1
  • 220 TJP 4RD ST5 S1

• 1. OPERATING AND SAFETY INSTRUCTIONS
• 1.1. INSTRUCTIONS TO THE COMPANY MANAGER
• 1.1.1. THE SITE
• 1.1.2. THE OPERATOR
• 1.1.3. THE MACHINE
• 1.1.3.1. A SUITABILITY OF THE MACHINE FOR THE TASK
• 1.1.3.2. B ADAPTING THE MACHINE TO USUAL ENVIRONMENTAL CONDITIONS
• 1.1.3.3. C MODIFYING THE MACHINE
• 1.1.4. INSTRUCTIONS
• 1.1.5. MAINTENANCE
• 1.2. INSTRUCTIONS FOR THE OPERATOR
• 1.2.1. INTRODUCTION
• 1.2.2. GENERAL INSTRUCTIONS
• 1.2.2.1. A OPERATORS MANUAL
• 1.2.2.2. B AUTHORISATION FOR USE IN FRANCE
• 1.2.2.3. C MAINTENANCE
• 1.2.2.4. D MODIFYING THE MACHINE
• 1.2.2.5. E GROUND LINK
• 1.2.2.6. F SAFETY DEVICES
• 1.2.3. OPERATING INSTRUCTIONS
• 1.2.3.1. A BEFORE USING THE MACHINE
• 1.2.3.2. B DRIVERS CAB LAYOUT
• 1.2.3.3. C ENVIRONMENT
• 1.2.3.4. D VISIBILITY
• 1.2.3.5. E  STARTING MACHINES WITH A DIESEL ENGINE
• 1.2.3.6. F  SWITCHING ON ELECTRICAL MACHINES
• 1.2.3.7. G DRIVING THE MACHINE
• 1.2.3.8. H SHUTTING DOWN THE MACHINE
• 1.2.4. INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE
• 1.2.4.1. A WITH AN ELECTRICAL WELDING SET
• 1.2.4.2. B WITH A BLOW TORCH
• 1.3. MACHINE MAINTENANCE INSTRUCTIONS
• 1.3.1. GENERAL INSTRUCTIONS
• 1.3.2. MAINTENANCE
• 1.3.2.1. MAINTENANCE LOGBOOK
• 1.3.3. LUBRICANT AND FUEL LEVELS
• 1.3.4. HYDRAULICS
• 1.3.5. ELECTRICITY
• 1.3.6. TILT SENSOR
• 1.3.7. WELDING ON THE MACHINE
• 1.3.8. WASHING THE MACHINE
• 1.4. IF THE MACHINE IS NOT TO BE USED FOR A LONG TIME
• 1.4.1. INTRODUCTION
• 1.4.2. PREPARATION OF THE MACHINE
• 1.4.3. MACHINES WITH A DIESEL ENGINE ENGINE PROTECTION
• 1.4.4. ELECTRICAL MACHINES BATTERY CHARGE
• 1.4.5. PROTECTING THE MACHINE
• 1.4.6. BRINGING THE MACHINE BACK INTO SERVICE
• 1.5. DISPOSING OF THE MACHINE
• 1.5.1. RECYCLING OF MATERIALS
• 1.5.1.1. METALS
• 1.5.1.2. PLASTICS
• 1.5.1.3. RUBBER
• 1.5.1.4. GLASS
• 1.5.2. ENVIRONMENTAL PROTECTION
• 1.5.2.1. WORN OR DAMAGED PARTS
• 1.5.2.2. USED OIL
• 1.5.2.3. USED BATTERIES
• 2. DESCRIPTION
• 2.1. CE DECLARATION OF CONFORMITY 220 TJ
• 2.2. CE DECLARATION OF CONFORMITY 220 TJ
• 2.3. COMPONENT LOCATIONS 220 TJ
• 2.4. COMPONENT LOCATIONS 220 TJ
• 2.5. STICKERS
• 2.6. SPECIFICATIONS 220 TJ
• 2.7. DIMENSIONS AND AMPLITUDE OF MOVEMENT 220 TJ
• 2.8. SPECIFICATIONS 220 TJ
• 2.9. DIMENSIONS AND AMPLITUDE OF MOVEMENT 220 TJ
• 2.10. SAFETY COMPONENTS
• 2.10.1. SLIDING MID RAIL 220 TJ
• 2.10.2. SLIDING MID RAIL AND GATE 220 TJ
• 2.10.3. SAFETY HARNESS ATTACHMENT POINTS 220 TJ
• 2.10.4. HANDRAILS 220 TJ
• 2.10.5. SLIDING MID RAILS 220 TJ
• 2.10.6. SLIDING MID RAILS AND GATE 220 TJ
• 2.10.7. SLIDING MID RAIL 220 TJ
• 2.10.8. SAFETY HARNESS ATTACHMENT POINTS 220 TJ
• 2.10.9. HANDRAILS 220 TJ
• 2.10.10. TURNTABLE LOCKING PIN
• 2.11. CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL
• 2.12. CONTROL PANEL AND SAFETY DEVICES IN THE PLATFORM
• 2.13. REMOTE CONTROL UNIT (DEPENDING ON MODEL)
• 2.14. GROUND LEVEL DISPLAY SCREEN
• 2.14.1. POWERUP CYCLE
• 2.14.2. DISPLAY ZONES
• 2.14.3. PREHEAT PAGE
• 2.14.4. WORK PAGE
• 2.14.5. ALERT PAGE AND FAULT PAGE
• 2.15. OPERATING THE MACHINE
• 2.15.1. TRANSPORT/WORKING POSITION
• 2.15.1.1. TRANSPORT POSITION
• 2.15.1.2. WORKING POSITION
• 2.15.2. OPERATION FROM THE GROUND LEVEL CONTROL PANEL
• 2.15.2.1. SWITCH ON THE MACHINE
• 2.15.2.2. SWITCH OFF THE MACHINE
• 2.15.2.3. START THE DIESEL ENGINE
• 2.15.2.4. SWITCH OFF THE DIESEL ENGINE
• 2.15.2.5. POSITION THE PLATFORM
• 2.15.2.6. ACTIVATE SIMULTANEOUS FUNCTIONS
• 2.15.2.7. EMERGENCY STOP
• 2.15.3. USE FROM THE PLATFORM CONTROL PANEL
• 2.15.3.1. TURN THE MACHINE ON/OFF
• 2.15.3.2. START THE DIESEL ENGINE
• 2.15.3.3. SWITCH OFF THE DIESEL ENGINE
• 2.15.3.4. DRIVE, STEER AND BRAKE THE MACHINE
• 2.15.3.5. POSITION THE PLATFORM
• 2.15.3.6. ACTIVATE SIMULTANEOUS FUNCTIONS
• 2.15.3.7. EMERGENCY STOP
• 2.15.4. OPERATION FROM THE REMOTE CONTROL UNIT (DEPENDING ON MODEL)
• 2.15.4.1. TURN THE MACHINE ON/OFF
• 2.15.4.2. START THE DIESEL ENGINE
• 2.15.4.3. SWITCH OFF THE DIESEL ENGINE
• 2.15.4.4. POSITION THE PLATFORM
• 2.15.4.5. ACTIVATE SIMULTANEOUS FUNCTIONS
• 2.15.4.6. EMERGENCY STOP
• 2.15.5. DIESEL ENGINE AUTOMATIC STOP SYSTEM STOP AND GO
• 2.15.6. AUTOMATIC EXHAUST REGENERATION
• 2.15.7. STATIONARY MACHINE EXHAUST REGENERATION
• 2.15.8. LOCKED FUNCTIONS
• 2.15.8.1. MACHINE IN TRANSPORT POSITION
• 2.15.8.2. MACHINE IN WORKING POSITION
• 2.16. EMERGENCY CONTROLS
• 2.16.1. SHOULD THE USER FEEL ILL PRIORITY CONTROLS FROM THE GROUND
• 2.16.2. IF THERE IS A BREAKDOWN EMERGENCY CONTROLS FROM THE PLATFORM
• 2.16.3. IF THERE IS A BREAKDOWN EMERGENCY CONTROLS FROM THE GROUND
• 2.17. STANDARD EQUIPMENT
• 2.17.1. OSCILLATING FRONT AXLE
• 2.18. OPTIONS
• 2.18.1. KEY LOCK FOR TURNTABLE COVERS
• 2.18.2. BATTERY CUTOFF
• 2.18.3. V ELECTRIC POWER SOCKET IN THE PLATFORM 220 TJ
• 2.18.4. V ELECTRIC POWER SOCKETS IN THE PLATFORM 220 TJ
• 2.18.5. BATTERY HEATER
• 2.18.6. HYDRAULIC OIL HEATER
• 2.18.7. ENGINE BLOCK HEATER
• 2.18.8. ELECTRIC GENERATOR 220 TJ
• 2.18.9. ELECTRIC GENERATOR 220 TJ
• 2.18.10. PLATFORM WORKLIGHT
• 2.18.11. SECONDARY PROTECTION SYSTEM SPS
• 2.19. TRANSPORT AND LIFTING
• 2.19.1. TRANSPORT INSTRUCTIONS
• 2.19.1.1. LOADING/UNLOADING THE MACHINE
• 2.19.1.2. CONFIGURE THE MACHINE FOR TRANSPORT
• 2.19.1.3. SECURING THE MACHINE
• 2.19.2. FREEWHEEL FOR WINCHING
• 2.19.3. LIFTING INSTRUCTIONS 220 TJ
• 2.19.4. LIFTING INSTRUCTIONS 220 TJ
• 3. MAINTENANCE
• 3.1. INTRODUCTION
• 3.2. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
• 3.3. DAILY AND MONTHLY MAINTENANCE
• 3.4. MANDATORY SERVICING AND PERIODIC MAINTENANCE
• 3.5. OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS
• 3.6. FILTER CARTRIDGES AND BELTS
• 3.7. LUBRICANTS, COOLANT AND FUEL
• 3.8. Ü DAILY MAINTENANCE
• 3.9. Ü MONTHLY MAINTENANCE OR EVERY 50HOURS OF SERVICE
• 3.10. Ü 250H PERIODIC MAINTENANCE EVERY 250 HOURS OF SERVICE OR 6 MONTHS
• 3.11. Ü 500H PERIODIC MAINTENANCE EVERY 500 HOURS OF SERVICE OR 1 YEAR
• 3.12. Ü 1000H PERIODIC MAINTENANCE EVERY 1,000 HOURS OF SERVICE OR 2 YEARS
• 3.13. Ü 1500H PERIODIC MAINTENANCE EVERY 1,500 HOURS OF SERVICE OR 3 YEARS
• 3.14. Ü 2000H PERIODIC MAINTENANCE EVERY 2,000 HOURS OF SERVICE OR 4 YEARS
• 3.15. Ü 3000H PERIODIC MAINTENANCE EVERY 3,000 HOURS OF SERVICE OR 6 YEARS
• 3.16. Ü 6000H PERIODIC MAINTENANCE EVERY 6,000 HOURS OF SERVICE OR 12 YEARS
• 3.17. Ü OCCASIONAL SERVICING
• 3.18. Ü OCCASIONAL OPERATIONS
• 4. ATTACHMENTS
• 4.0.1. INSTRUCTIONS FOR USE
• 4.0.2. INSTRUCTIONS FOR USE