Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN

Description

• Model List:
  • ATJ 46- RC T4 S1

• 1. R (30/03/2018) ATJ 46 RC T4 S1 MANUEL DE RÉPARATION
• 2. HOW TO USE THIS REPAIR MANUAL
• 3. SUMMARY
• 4. GR00 GENERAL CHARACTERISTICS AND SAFETY
• 4.1. GENERAL CHARACTERISTICS AND SAFETY
• 4.1.1. PREAMBLE
• 4.1.2. MAINTENANCE POSITION
• 4.1.3. RULES FOR MAINTENANCE
• 4.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
• 4.2.1. ATJ 46
• 4.2.1.1. CHARACTERISTICS AND FLUIDS
• 4.2.1.2. DIMENSIONS
• 4.3. GENERAL LOCATION
• 4.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
• 4.4. GENERAL CONTROL AND ADJUSTMENT
• 4.4.1. STANDARD TIGHTENING TORQUES
• 5. GR10 ENGINE
• 5.1. ENGINE CONTROL AND ADJUSTMENT
• 5.1.1. ENGINE REMOVAL REFIT
• 5.1.1.1. PREPARATION AND SAFETY INSTRUCTIONS
• 5.1.2. RADIATOR REMOVAL
• 5.1.2.1. Draining the cooling system
• 5.1.2.2. Disassembling the radiator
• 5.1.3. RADIATOR REFIT
• 5.2. ENGINE REMOVAL
• 5.2.1. Removal
• 5.2.2. REFITTING
• 6. GR20 TRANSMISSION
• 6.1. TRANSMISSION CONTROL AND ADJUSTMENT
• 6.1.1. DESCRIPTION OF HYDROSTATIC PUMP (REXROTH)
• 6.1.1.1. Pressure test ports
• 6.1.1.2. Adjustment points
• 6.1.1.3. Calibration LP booster valve
• 6.1.1.4. Neutral point adjustment servocontrol piston
• 6.1.1.5. Calibration HP Valves
• 6.1.1.6. Calibration Zero flow valve DR
• 6.2. TRANSMISSION REMOVAL
• 6.2.1. HYDROSTATIC PUMP REMOVAL
• 6.2.2. HYDROSTATIC MOTOR REMOVAL
• 7. GR30 AXLE
• 7.1. AXLE CONTROL AND ADJUSTMENT
• 7.1.1. PLACING IN FREEWHEEL MODE
• 7.2. AXLE REMOVAL
• 7.2.1. FRONT AXLE REMOVAL
• 7.2.1.1. FRONT AXLE REFIT
• 7.2.2. REAR AXLE REMOVAL
• 7.2.2.1. REAR AXLE REFIT
• 8. GR55 JIB ACCESS PLATFORM
• 8.1. ARM BASKET REMOVAL
• 8.1.1. TELESCOPE CYLINDER SLIDE PAD REMOVAL
• 8.1.1.1. REFITTING
• 8.1.2. ARM 3 PAD REMOVAL
• 8.1.2.1. REFITTING
• 8.1.3. MOVING TUBE PAD REMOVAL
• 8.1.3.1. REFITTING
• 9. GR70 HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS
• 9.1. HYDRAULIC CHARACTERISTICS ANDSPECIFICATIONS
• 9.1.1. PVG32 4T PROPORTIONAL DISTRIBUTOR
• 9.1.2. DISTRIBUTOR BLOCK MA250CDC016
• 9.1.3. BRAKE AND STEERING DISTRIBUTOR
• 9.1.4. STEERROTATE BLOCK
• 9.1.5. Generator unit
• 9.1.6. Variable displacement pump
• 9.2. HYDRAULIC SCHEMATIC DIAGRAMS
• 9.2.1. HYDRAULIC COMPONENTS DIAGRAM KEY
• 9.2.2. SETTINGS
• 9.2.3. HYDRAULIC SCHEMATIC DIAGRAM 46 ATJ RC T4 S1
• 9.2.4. ELECTROVALVE ACTIVATION TABLE
• 9.3. HYDRAULIC COMPONENTS LOCATION
• 9.3.1. HYDRAULIC COMPONENTS IN THE FRAME
• 9.3.2. HYDRAULIC COMPONENTS IN THE TURRET
• 9.3.3. HYDRAULIC COMPONENTS IN THE ARMS
• 9.4. HYDRAULIC CONTROL AND ADJUSTMENT
• 9.4.1. A PROPORTIONAL DISTRIBUTOR CALIBRATION
• 9.4.1.1. Inlet plate relief valve
• 9.4.1.2. Jib 1/2 lifting cylinder block valves
• 9.4.1.3. Telescopic boom cylinder block valves
• 9.4.1.4. Jib 3 arm lifting cylinder block valves
• 9.4.2. B DISTRIBUTOR BLOCK CALIBRATION
• 9.4.2.1. Jib supply circuit valves
• 9.4.2.2. Compensating/tilting supply circuit valves
• 9.4.2.3. Tilting cylinder extension valve adjustment
• 9.4.2.4. Tilting cylinder extension valve adjustment
• 9.4.3. C COMPENSATING/TILTING CIRCUIT
• 9.4.3.1. Resolving problems
• 9.4.3.2. Analysis of results
• 9.5. HYDRAULIC COMPONENTS REMOVAL
• 9.5.1. REMOVAL OF PROPORTIONAL DISTRIBUTOR ELEMENTS
• 9.5.1.1. REFITTING
• 9.5.2. DISTRIBUTOR BLOCK REMOVAL
• 9.5.2.1. REFITTING
• 9.5.3. CYLINDER REMOVAL
• 9.5.3.1. PREPARING THE PLATFORM
• 9.5.3.2. DECOMPRESSION OF HOSES
• 9.5.3.3. CYLINDER REMOVAL
• 9.5.3.4. All cylinders except turret rotation
• 9.5.3.5. Basket rotation cylinder
• 9.5.3.6. CYLINDER REFIT
• 9.5.4. REMOVAL OF VALVE BLOCKS AND VALVES
• 9.5.4.1. Removal of a fitted valve block
• 9.5.4.2. Removal of a valve
• 9.6. SPECIFIC HYDRAULIC TOOLING
• 9.6.1. BASIC MANOMETER BOX
• 9.6.2. DIGITAL MANOMETER BOX
• 10. GR80 ELECTRICITY
• 10.1. CHARACTERISTICS AND SPECIFICATIONS
• 10.1.1. Fuse and relay box
• 10.1.1.1. Power fuse box (BFP)
• 10.1.1.1.1. Fuse and relay box (BF)
• 10.1.2. BASE CONTROL PANEL
• 10.1.2.1. ECU box UC234
• 10.1.2.2. Base control panel ECU fuse
• 10.2. ELECTRICAL SCHEMATIC DIAGRAMS
• 10.2.1. Electrical components position
• 10.2.2. ELECTRICAL DIAGRAMS BY FUNCTION
• 10.2.2.1. DIAGRAM 2 ENGINE POWER SUPPLIES VERSION WITHOUT BATTERY CUTOFF
• 10.2.2.2. DIAGRAM 3 ENGINE FUNCTIONS POWER SUPPLIES VERSION WITH BATTERY CUTOFF
• 10.2.2.3. DIAGRAM 4 CAN BUS NETWORK
• 10.2.2.4. DIAGRAM 5 SIGNALS GENERATOR EASY MANAGER
• 10.2.2.5. DIAGRAM 6 SENSOR INPUTS
• 10.2.2.6. DIAGRAM 7 TRAVEL
• 10.2.2.7. DIAGRAM 8 PROPORTIONAL MOVEMENTS
• 10.2.2.8. DIAGRAM 9 AUXILIARY PROPORTIONAL MOVEMENTS
• 10.2.2.9. DIAGRAM 10 HYDRAULIC SAFETY OVERLOAD
• 10.3. ELECTRICAL COMPONENTS LOCATION
• 10.3.1. ELECTRICAL COMPONENTS LOCATION
• 10.3.1.1. ELECTRICAL CONTROL COMPONENTS
• 10.3.1.2. ELECTRICAL POWER COMPONENTS
• 10.3.2. Harness location
• 10.3.2.1. Harness assembly
• 10.3.2.2. Frame harness Item 1
• 10.3.2.3. Base to upper arm intermediate harness Item 2
• 10.3.2.4. Sensors extension harness Item 4
• 10.3.2.5. Basket harness Item 3
• 10.3.2.6. Basket extension harness Item 5
• 10.3.2.7. Upper CAN bus harness Item 6
• 10.3.2.8. AMP3 harness Item 9
• 10.3.2.9. Engine harness Item 10
• 10.3.2.10. Engine harness Item 10
• 10.3.2.11. Base and basket control panels
• 10.4. ELECTRICAL CONTROL AND ADJUSTMENT
• 10.4.1. ELECTRICAL CONTROL AND ADJUSTMENT
• 10.4.1.1. CONTROLS USED ON THE BASE CONTROL PANEL
• 10.4.1.2. PROGRAMME OPERATION
• 10.4.1.2.1. Screen Menu
• 10.4.1.2.2. Codification menu
• 10.4.1.2.3. Diagnostics menu
• 10.4.1.2.4. Secret Code Menu
• 10.4.1.2.5. Parameters menu
• 10.4.1.2.6. Maintenance Menu
• 10.4.1.2.7. Engine menu
• 10.4.1.2.8. Calibration Menu
• 10.4.1.3. GENERATOR PROGRAM MODIFICATION
• 10.4.1.4. PROGRAM PARAMETERS
• 10.4.1.5. LEVELLING CALIBRATION
• 10.4.1.6. OVERLOAD SENSOR ADJUSTMENT
• 10.4.1.7. ARM DOWN SENSOR ADJUSTMENT
• 10.4.1.8. TELESCOPE RETRACTED SENSOR ADJUSTMENT
• 10.4.2. MANIPULATOR TESTING
• 10.4.2.1. TESTING FROM THE BASE CONTROL PANEL
• 10.4.2.2. TEST WITH A VOLTMETER
• 10.4.2.3. MANIPULATOR CALIBRATION
• 10.4.3. Cards removal refit
• 10.4.3.1. Removal of base control panel card UD22
• 10.4.3.2. Removal of base control panel ECU card UC 234
• 10.5. ELECTRICAL TROUBLESHOOTING
• 10.5.1. FAULT CODIFICATION
• 10.5.1.1. BASIC PRINCIPLE
• 10.5.1.2. CREATION OF A COMPONENT TYPE CODE
• 10.5.1.3. COMPONENT IDENTIFICATION
• 10.5.1.4. CREATION OF A FAULT TYPE CODE
• 10.5.1.5. SYSTEM FAULTS
• 10.5.1.6. MAINTENANCE INFORMATION
• 10.5.1.7. INPUT/OUTPUT CONTROL DISPLAY CODIFICATION
• 10.5.2. WARNING AND FAULT CODE LIST