Manitou AXLE 212 Repair Manual 547983EN

Description

• Model List:
  • AXLE 212

• 1. Axle 212 Repair Manual MR547983
• 1.1. Introduction
• 1.1.1. Version tracking
• 1.1.2. Manual applicability and supported models
• 1.2. Specifications
• 1.2.1. Definition of viewpoints
• 1.2.2. Data plate
• 1.2.3. Conversion tables
• 1.2.4. Torque specifications
• 1.3. Maintenance
• 1.3.1. Maintenance points
• 1.3.2. Maintenance points (heavy duty)
• 1.3.3. Oil draining mandatory procedure
• 1.3.4. Endstop plier setting
• 1.3.5. Maintenance intervals
• 1.3.6. Lubricant sealant specifications
• 1.4. Safety precautions
• 1.5. Trunnion
• 1.5.1. Exploded view
• 1.5.2. Disassembly
• 1.5.3. Assembly
• 1.6. Checking wear and replacing the braking discs
• 1.6.1. Exploded view
• 1.6.2. Disassembly
• 1.6.3. Assembly
• 1.6.4. Special tools
• 1.7. Steering knuckle adjustment
• 1.7.1. Exploded view
• 1.7.2. Disassembly
• 1.7.3. Assembly
• 1.8. (Heavy duty) Steering knuckle adjustment
• 1.8.1. Exploded view
• 1.8.2. Disassembly
• 1.8.3. Assembly
• 1.9. Planetary reduction gear
• 1.10. (Heavy duty) Planetary reduction gear
• 1.11. Steering cylinder
• 1.11.1. Wrench dimensions options
• 1.11.2. Optical sensor and magnetic sensor
• 1.12. (Heavy duty) Steering cylinder
• 1.13. Differential unit
• 1.14. Manual emergency release
• 1.14.1. Release
• 1.14.2. Adjustment
• 1.15. Mechanical parking brake
• 1.15.1. Viewpoint definition
• 1.16. External hydraulic negative brake
• 1.17. External hydraulic negative brake with quick release
• 1.18. Incoming drum brake
• 1.19. incoming brake (2 and 3 function versions)
• 1.20. Normal differential unit
• 1.21. Limited slip differential unit (25 and 45)
• 1.22. Hydraulic differential lock 100 by selector fork / piston
• 1.23. Hydraulic negative brake
• 1.24. Incorporated reduction gear and pinion 602 and 603
• 1.25. Counter revolution sensor (dropin type)
• 2. Engine 1104D EURO 380CV_100CV Repair Manual MR647016EN_1.0.0
• 2.2. Specifications
• 2.3. Testing and adjusting
• 2.4. Disassembly
• 3. Gear Box Series PSR09 Repair Manual 547982_12_2007_1.0.0
• 4. MTX1440 100P ST3A S2 MTX1840 100P ST3A S2 Operator Manual (647793ENUSM2 A) A062022
• 4.1. OPERATING AND SAFETY INSTRUCTIONS
• 4.1.1. INSTRUCTIONS TO THE COMPANY MANAGER
• 4.1.2. INSTRUCTIONS FOR THE OPERATOR
• 4.1.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
• 4.1.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
• 4.1.5. LIFT TRUCK DISPOSAL
• 4.2. DESCRIPTION
• 4.2.1. SAFETY PLATES AND STICKERS
• 4.2.2. IDENTIFICATION OF THE LIFT TRUCK
• 4.2.3. SPECIFICATIONS MTX 1440 100P ST3A S2
• 4.2.4. SPECIFICATIONS MTX 1840 100P ST3A S2
• 4.2.5. TIRES
• 4.2.6. DIMENSIONS MTX 1440 100P ST3A S2
• 4.2.7. DIMENSIONS MTX 1840 100P ST3A S2
• 4.2.8. LOAD CHARTS MTX 1440 100P ST3A S2 (EXCEPT FOR AUSTRALIA)
• 4.2.9. LOAD CHARTS MTX 1440 100P ST3A S2 (ONLY FOR AUSTRALIA)
• 4.2.10. LOAD CHARTS MTX 1840 100P ST3A S2 (EXCEPT FOR AUSTRALIA)
• 4.2.11. LOAD CHARTS MTX 1840 100P ST3A S2 (ONLY FOR AUSTRALIA)
• 4.2.12. VISIBILITY MTX 1440 100P ST3A S2
• 4.2.13. VISIBILITY MTX 1840 100P ST3A S2
• 4.2.14. INSTRUMENTS AND CONTROLS
• 4.2.15. TOWING DEVICE
• 4.2.16. DESCRIPTION AND USE OF THE OPTIONS
• 4.3. MAINTENANCE
• 4.3.1. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
• 4.3.2. FORKLIFT TRUCK MAINTENANCE
• 4.3.3. DAILY AND WEEKLY MAINTENANCE
• 4.3.4. MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE
• 4.3.5. PERIODIC MAINTENANCE
• 4.3.6. OCCASIONAL MAINTENANCE AND OPERATION
• 4.3.7. FILTER CARTRIDGES AND BELTS
• 4.3.8. LUBRICANTS AND FUEL
• 4.3.9. Ü 10H  DAILY MAINTENANCE OR EVERY 10HOURS OF SERVICE
• 4.3.10. Ü 50H  WEEKLY MAINTENANCE OR EVERY 50HOURS OF OPERATION
• 4.3.11. Ü 250H  PERIODIC MAINTENANCE EVERY 250 HOURS OF SERVICE
• 4.3.12. Ü 500H  PERIODIC MAINTENANCE  EVERY 500 HOURS OF SERVICE OR 1 YEAR
• 4.3.13. Ü 1000H  PERIODIC MAINTENANCE EVERY 1,000 HOURS OF SERVICE OR EVERY 2 YEARS
• 4.3.14. Ü 2000H  PERIODIC MAINTENANCE EVERY 2000 HOURS OF SERVICE OR EVERY 4 YEARS
• 4.3.15. Ü 4000H  PERIODIC MAINTENANCE EVERY 4000 HOURS OF SERVICE OR EVERY 8 YEARS
• 4.3.16. Ü OCCASIONAL MAINTENANCE
• 4.3.17. Ü OCCASIONAL OPERATION
• 4.4. ATTACHMENTS THAT CAN BE ADAPTED TO THE RANGE
• 4.4.1. INTRODUCTION
• 4.4.2. PICKING UP THE ATTACHMENTS
• 4.4.3. TECHNICAL SPECIFICATIONS OF ATTACHMENTS
• 4.4.4. ATTACHMENT GUARDS
• 5. MTX1840 100P ST3A S2 Parts Catalog 647813
• 5.1. EXPLANATION OF SYMBOLS
• 5.1.1. EXPLANATION OF SYMBOLS
• 5.2. GENERAL INSTRUCTIONS AND SAFETY NOTICE
• 5.2.1. _ADHESIVE SIGNS
• 5.3. SERVICE PARTS AND FILTERS
• 5.3.1. LUBRICANTS
• 5.3.2. FILTERSBELT
• 5.4. ENGINE
• 5.4.1. AP2319 ENGINE ADAPTATION (647813)
• 5.4.2. ENGINE_285367MOD
• 5.4.3. _COMPLETE
• 5.4.4. _FUEL SUPPLY SYSTEM
• 5.4.5. _INTAKE SYSTEM EXHAUST
• 5.4.6. _COOLING SYSTEM
• 5.5. TRANSMISSION
• 5.5.1. _PROPSHAFT
• 5.6. AXLE ASSEMBLY AXLE
• 5.6.1. AX3114 FRONT AXLE (647813)
• 5.6.2. AX3115 REAR AXLE (647813)
• 5.6.3. AXLE REAR_52601198MO
• 5.6.4. _WHEELS
• 5.7. BRAKE
• 5.7.1. A596 BRAKE CIRCUIT (647813)
• 5.7.2. B402 PEDALS LINKAGE (647813)
• 5.7.3. B403 PEDALS LINKAGE (647813)
• 5.8. LIFT STRUCTURE
• 5.8.1. A1199 BOOM (Simultaneous telescoping) (647813)
• 5.8.2. A1201 SEALING KIT ON JIB (647813)
• 5.8.3. A1202 BOOM (Simultaneous telescoping) (647813)
• 5.9. HYDRAULIC
• 5.9.1. _CIRCUIT
• 5.9.2. _VALVE BANK
• 5.9.3. _JOYSTICK
• 5.9.4. _RAM
• 5.10. ELECTRICITY
• 5.10.1. _CIRCUIT HARNESS
• 5.10.2. _LIGHTING SIGNALING
• 5.10.3. _SWITCH
• 5.10.4. _SAFETY SYSTEM
• 5.11. OPERATOR STATION
• 5.11.1. CAB_52619810MO
• 5.11.2. _CAB
• 5.11.3. _HEATER AIR CONDITIONING
• 5.12. FRAME BODY
• 5.12.1. A1046 FRAME COUNTERWEIGHT (647813)
• 5.12.2. A1259 BODY (647813)
• 5.12.3. A1260 BODY (647813)
• 5.12.4. A1261 BODY (647813)
• 5.12.5. A1263 BODY (647813)
• 6. SERVICE MANUAL MTX 1440 100P ST3A S2,MTX 1440 A 100P ST3A S2,MTX 1840 100P ST3A S2,MTX 1840 A 100P ST3A S2 647813EN_20210603
• 6.1. GENERAL AND SAFETY CHARACTERISTICS
• 6.1.1. FOREWORD
• 6.1.2. LIST OF ABBREVIATIONS
• 6.1.3. WORK DURING THE WARRANTY PERIOD
• 6.1.4. MAINTENANCE POSITION
• 6.1.5. EXPLANATION OF SYMBOLS
• 6.1.6. MAINTENANCE RULES
• 6.1.7. LIST OF SUPPLIER DOCUMENTATION
• 6.1.8. CHARACTERISTICS AND SPECIFICATIONS
• 6.1.9. LOCATION
• 6.1.10. CONTROL AND ADJUSTMENT
• 6.2. ENGINE
• 6.2.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.2.2. LOCATION
• 6.2.3. CONTROL AND ADJUSTMENT
• 6.2.4. REFIT
• 6.2.5. TROUBLESHOOTING
• 6.2.6. SPECIFIC TOOLS
• 6.3. TRANSMISSION
• 6.3.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.3.2. SCHEMATICS
• 6.3.3. LOCATION
• 6.3.4. CONTROL AND ADJUSTMENT
• 6.3.5. REMOVAL
• 6.3.6. TROUBLESHOOTING
• 6.3.7. SPECIFIC TOOLS
• 6.4. AXLE
• 6.4.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.4.2. CONTROL AND ADJUSTMENT
• 6.5. BRAKES
• 6.5.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.5.2. SCHEMATICS
• 6.5.3. LOCATION
• 6.5.4. CONTROL AND ADJUSTMENT
• 6.5.5. REMOVAL
• 6.5.6. SPECIFIC TOOLS
• 6.6. LIFT STRUCTURE
• 6.6.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.6.2. SCHEMATICS
• 6.6.3. LOCATION
• 6.6.4. CONTROL AND ADJUSTMENT
• 6.6.5. REMOVAL
• 6.6.6. REFIT
• 6.6.7. SPECIFIC TOOLS
• 6.7. HYDRAULICS
• 6.7.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.7.2. SCHEMATICS
• 6.7.3. LOCATION
• 6.7.4. CONTROL AND ADJUSTMENT
• 6.7.5. REMOVAL
• 6.7.6. SPECIFIC TOOLS
• 6.8. ELECTRICITY
• 6.8.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.8.2. SCHEMATICS
• 6.8.3. LOCATION
• 6.8.4. CONTROL AND ADJUSTMENT
• 6.8.5. REMOVAL
• 6.8.6. REFIT
• 6.8.7. TROUBLESHOOTING
• 6.8.8. SPECIFIC TOOLS
• 6.9. OPERATOR STATION
• 6.9.1. CHARACTERISTICS AND SPECIFICATIONS
• 6.9.2. SCHEMATICS
• 6.9.3. LOCATION
• 6.9.4. CONTROL AND ADJUSTMENT
• 6.9.5. REMOVAL
• 6.9.6. REFIT
• 6.9.7. TROUBLESHOOTING
• 6.10. CHASSIS
• 6.10.1. CONTROL AND ADJUSTMENT
• 6.10.2. REMOVAL
• 6.11. ADDITIONAL EQUIPMENT
• 6.12. DIAGNOSTIC TOOLS AND SOFTWARE
• 6.12.1. DIAGNOSTICS CASE KIT
• 6.12.2. USB LINK 2 BOX
• 6.12.3. COMPONENT DIAGNOSTICS BOX