Description
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Model List:
- H1 069 TO 165 Hydrostatic Pump
- 1. Contents
- 2. Introduction
- 2.1. Overview
- 2.2. General instructions
- 2.2.1. Remove the unit
- 2.2.2. Lubricate moving parts
- 2.2.3. Replace all Orings and gaskets
- 2.3. Safety Precautions
- 2.3.1. Unintended machine movement
- 2.3.2. Flammable cleaning solvents
- 2.3.3. Fluid under pressure
- 2.3.4. Personal safety
- 2.4. Symbols used in Danfoss literature
- 3. Disassembly
- 3.1. Shaft Seal Removal
- 3.2. Input Shaft Removal
- 3.3. EDC Angle Sensor Removal
- 3.4. EDC/MDC Control Removal
- 3.5. EDC/MDC Control Disassembly
- 3.6. Automotive Control Removal
- 3.7. Optional Integrated Filter Removal
- 3.8. Auxiliary Pad or End Cover Removal
- 3.9. Charge Pump Removal
- 3.10. Pressure Limiter Valve Removal
- 3.11. Charge Pressure Relief Valve Removal
- 3.12. High Pressure Relief Valve Removal
- 3.13. Endcap Removal
- 3.14. Cylinder Block Kit Removal
- 3.15. Optinal Displacement Limiter
- 3.16. Servo Cylinder Removal
- 3.17. Servo Piston Removal
- 3.18. Servo Piston Disassembly
- 3.19. Swashplate and Cradle Bearings Removal
- 3.20. Cylinder Block Kit
- 3.20.1. Disassemble the cylinder block kit
- 3.20.2. Block spring removal
- 4. Inspection
- 4.1. Overview
- 4.2. Pistons and Slippers
- 4.3. Ball Guide and Slipper Retainer
- 4.4. Block Spring and Washers
- 4.5. Cylinder Block
- 4.6. Shaft
- 4.7. Shaft Bearing
- 4.8. Swashplate
- 4.9. Cradle Bearings
- 4.10. Valve Plate
- 4.11. Endcap
- 4.12. Housing
- 4.13. Pressure Limiter
- 4.14. HPRV Valve
- 4.15. Optional Displacement Limiter
- 4.16. Charge Pressure Relief Valve
- 4.17. Servo Piston Assembly
- 4.18. Control
- 4.18.1. Automotive control
- 4.19. Optional Integrated Filter
- 5. Assembly
- 5.1. Overview
- 5.2. Cradle Bearings, Swashplate, and Filter Screen Installation
- 5.3. Servo Piston Assembly
- 5.4. Servo Piston Installation
- 5.5. Servo Cylinder Installation
- 5.6. Optinal Displacement Limiter
- 5.7. Install Optional Hold down Clamp
- 5.8. Hold Down Clamp Dimensions
- 5.9. Shaft and Seal Installation
- 5.10. Cylinder Kit Assembly
- 5.11. Cylinder Kit Installation
- 5.12. Level Swashplate
- 5.13. Endcap Bushing Installation
- 5.14. Valve Plate and Endcap Installation
- 5.15. Charge Pump Installation
- 5.16. Auxiliary Pad or End Cover Installation
- 5.17. Charge Pressure Relief Valve Installation
- 5.18. Pressure Limiter Valve Installation
- 5.19. HPRV Valve Installation
- 5.20. Optional Displacement Limiter Installation
- 5.21. EDC Control Assembly
- 5.22. EDC Control Installation
- 5.23. EDC Angle Sensor Assembly
- 5.24. EDC Control with Angle Sensor Installation
- 5.25. MDC Control
- 5.26. Automotive Control Installation
- 5.27. Optional Integrated Filter Installation
- 6. Startup procedures
- 6.1. Overview
- 6.2. Initial Startup Procedures
- 6.3. Adjustments
- 6.4. Pressure Measurements
- 7. Port locations
- 7.1. Port Locations and Gauge Installation
- 8. Torque chart
- 8.1. Fastener Size and Torques
- 8.2. Plug Size and Torques
- 8.3. Fasteners and Plugs
