Description
-
Model List:
- MLT 625-75 H ST3B
- MT 625 H Comfort ST3B
- MT 625 H TURBO ST3B
- MT 625 HA 75K ST3B S1
- 1. MLT 62575 H ST3B, MT 625 H COMFORT ST3B, MT 625 H TURBO ST3B, MT 625 HA 75K ST3B S1
- 2. HOW TO USE THIS REPAIR MANUAL
- 3. GLOSSARY
- 4. SUMMARY
- 5. GR00 GENERAL, CHARACTERISTICS AND SAFETY
- 5.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
- 5.1.1. PREAMBLE
- 5.1.2. MAINTENANCE POSITION
- 5.1.3. RULES FOR MAINTENANCE
- 5.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
- 5.2.1. CHARACTERISTICS AND FLUIDS
- 5.2.2. DIMENSIONS
- 5.3. GENERAL LOCATION
- 5.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
- 5.4. GENERAL CONTROL AND ADJUSTMENT
- 5.4.1. STANDARD TIGHTENING TORQUES
- 5.4.2. METRIC IMPERIAL UNIT CONVERSION
- 6. GR10 ENGINE
- 6.1. ENGINE CHARACTERISTICS AND SPECIFICATIONS
- 6.1.1. CHARACTERISTICS
- 6.2. ENGINE CIRCUITS FLOW DIAGRAM
- 6.2.1. FUEL SYSTEM OVERVIEW OF FUEL SYSTEM
- 6.2.2. COOLING SYSTEM BOTTOM BYPASS SYSTEM
- 6.2.3. EXHAUST SYSTEM AFTER TREATMENT DEVICES
- 6.3. ENGINE COMPONENTS LOCATION
- 6.3.1. ENGINE ELEMENTS
- 6.4. ENGINE CONTROL AND ADJUSTMENT
- 6.4.1. PREPARATION AND SAFETY INSTRUCTIONS
- 6.4.2. FAN GRILL REMOVAL
- 6.4.3. ALTERNATOR BELT REMOVAL / REFIT
- 6.4.4. ALTERNATOR REMOVAL / REFIT
- 6.4.5. STARTER REMOVAL
- 6.4.6. FAN REMOVAL
- 6.4.7. RADIATOR REMOVAL
- 6.4.8. REPLACING THE FAN BELT (MLT) (up to n980031 except n977248 n977225)
- 6.4.9. REPLACING THE FAN BELT (MLT) (from n980032 and n977248 n977225)
- 6.4.10. AIR CONDITIONER BELT REMOVAL / REFIT (OPTION)
- 6.4.11. FAN HYDRAULIC ENGINE REMOVAL / REFIT (MLT)
- 6.4.12. WATER PUMP REMOVAL / REFIT
- 6.4.13. EXHAUST REMOVAL
- 6.4.14. ENGINE FUSE BOX REMOVAL
- 6.4.15. ENGINE ECU REMOVAL
- 6.4.16. FAN CONTROL OPERATION (MLT)
- 6.5. ENGINE REMOVAL
- 6.5.1. PREPARATION AND SAFETY INSTRUCTIONS
- 6.5.2. ENGINE REMOVAL
- 6.6. ENGINE REFIT
- 6.6.1. PREPARATION AND SAFETY INSTRUCTIONS
- 6.6.2. ENGINE REFIT
- 6.6.3. LEVELS VERIFICATION TESTING
- 6.7. SPECIFIC ENGINE TOOLING
- 6.7.1. FAN BELT FITTING TOOL
- 6.7.2. ELECTRONIC TENSION METER
- 7. GR20 TRANSMISSION
- 7.1. TRANSMISSION SCHEMATIC DIAGRAMS
- 7.1.1. DRIVE TRAIN
- 7.1.2. MT 625 H TURBO ST3B / MT 625 H / HA COMFORT ST3B
- 7.1.3. MLT 62575 H ST3B
- 7.2. TRANSMISSION COMPONENTS LOCATION
- 7.2.1. HYDROSTATIC TRANSMISSION CIRCUIT
- 7.3. TRANSMISSION CONTROL AND ADJUSTMENT
- 7.3.1. HYDROSTATIC TRANSMISSION PRESSURE TEST PORT LOCATION
- 7.3.2. PRESSURE TEST PORT VALUES
- 7.3.3. TOWING PROCEDURE
- 7.3.4. TIGHTENING TORQUES
- 7.4. TRANSMISSION REMOVAL
- 7.4.1. COMPONENTS LOCATION
- 7.4.2. PREPARATION AND SAFETY INSTRUCTIONS
- 7.4.3. HYDROSTATIC PUMP
- 7.4.4. HYDROSTATIC MOTOR
- 7.5. TRANSMISSION REFIT
- 7.5.1. COMPONENTS LOCATION
- 7.5.2. PREPARATION AND SAFETY INSTRUCTIONS
- 7.5.3. HYDROSTATIC PUMP
- 7.5.4. HYDROSTATIC MOTOR
- 7.6. SPECIFIC TRANSMISSION TOOLING
- 7.6.1. BASIC MANOMETER BOX
- 7.6.2. DIGITAL MANOMETER BOX
- 8. GR50 BOOM
- 8.1. BOOM CHARACTERISTICS AND SPECIFICATIONS
- 8.1.1. DUPLEX BOOM
- 8.2. BOOM COMPONENTS LOCATION
- 8.2.1. INDEX OF COMPONENT CODES
- 8.2.2. LOCATION OF THE DUPLEX BOOM MAIN COMPONENTS
- 8.3. BOOM CONTROL AND ADJUSTMENT
- 8.3.1. DUPLEX BOOM REMOVAL
- 8.3.2. DUPLEX BOOM REFIT
- 8.3.3. SHIM INSTALLATION RECOMMENDATIONS
- 8.3.4. TIGHTENING TORQUE
- 8.3.5. REFITTING THE TELESCOPE CYLINDER
- 8.4. BOOM REMOVAL
- 8.4.1. DUPLEX BOOM
- 8.4.2. PLATFORM HARNESS
- 8.5. BOOM REFIT
- 8.5.1. DUPLEX BOOM
- 8.6. SPECIFIC BOOM TOOLING
- 8.6.1. PIPE END PIECES
- 9. GR40 BRAKE
- 9.1. BRAKE CHARACTERISTICS AND SPECIFICATIONS
- 9.1.1. SERVICE BRAKE / PARKING BRAKE
- 9.2. BRAKE CONTROL AND ADJUSTMENT
- 9.2.1. BRAKE AND INCHING PEDAL ADJUSTMENT
- 9.2.2. BLEEDING PROCEDURE
- 9.3. SPECIFIC BRAKE TOOLING
- 9.3.1. HYDRAULIC BRAKE BLEEDER
- 10. GR70 HYDRAULICS
- 10.1. HYDRAULIC CHARACTERISTICS ANDSPECIFICATIONS
- 10.1.1. COMPLETE ELECTROVALVE (OPTION)
- 10.1.2. C DISTRIBUTOR (INLET ELEMENTS)
- 10.1.3. C DISTRIBUTOR (LIFTING ELEMENT)
- 10.1.4. C DISTRIBUTOR (TILTING ELEMENT)
- 10.1.5. C DISTRIBUTOR (ATTACHMENT ELEMENT)
- 10.1.6. C DISTRIBUTOR (TELESCOPE ELEMENT)
- 10.1.7. POSITION STEERING SELECTOR
- 10.1.8. DISTRIBUTOR 5000 (INLET ELEMENTS)
- 10.1.9. DISTRIBUTOR 5000 (LIFTING ELEMENT)
- 10.1.10. DISTRIBUTOR 5000 (TILTING ELEMENT)
- 10.1.11. DISTRIBUTOR 5000 (ATTACHMENT ELEMENT)
- 10.1.12. DISTRIBUTOR 5000 (TELESCOPING ELEMENT)
- 10.1.13. FEED BLOCK ACCUMULATOR
- 10.1.14. AGGRAVATING MOVEMENT CUTOFF BLOCK
- 10.1.15. STEERING PUMP / STEERING UNIT OSPC 160 LS
- 10.1.16. COUNTERBALANCE VALVE VBSN
- 10.1.17. COMPENSATION INSULATION VALVE VIC
- 10.2. HYDRAULIC SCHEMATIC DIAGRAMS
- 10.2.2. HYDRAULIC DIAGRAM
- 10.3. HYDRAULIC COMPONENTS LOCATION
- 10.3.2. LOCATION
- 10.4. HYDRAULIC CONTROL AND ADJUSTMENT
- 10.4.1. PRESSURE PORTS
- 10.4.2. DISTRIBUTOR TIGHTENING TORQUES
- 10.5. HYDRAULIC COMPONENTS REMOVAL
- 10.5.1. COMPONENTS LOCATION
- 10.5.2. HYDRAULIC PUMP
- 10.5.3. DISTRIBUTOR
- 10.5.4. ACCUMULATOR BLOCK
- 10.5.5. SUCTION STRAINER
- 10.5.6. BACKUP ELECTRIC PUMP
- 10.5.7. EV HYDRAULIC BLOCK
- 10.6. HYDRAULIC COMPONENTS REFIT
- 10.6.1. COMPONENTS LOCATION
- 10.6.2. HYDRAULIC PUMP
- 10.6.3. DISTRIBUTOR
- 10.6.4. ACCUMULATOR BLOCK
- 10.7. SPECIFIC HYDRAULIC TOOLING
- 10.7.1. BASIC MANOMETER BOX
- 10.7.2. DIGITAL MANOMETER BOX
- 11. GR80 ELECTRICITY
- 11.1. ELECTRICAL CHARACTERISTICS ANDSPECIFICATIONS
- 11.1.1. WIRING
- 11.1.2. OVERVIEW OF ELECTRICAL AND ELECTRONIC SYSTEM (Except MTHA)
- 11.1.3. OVERVIEW OF ELECTRICAL AND ELECTRONIC SYSTEM (MT HA)
- 11.1.4. INPUTS/OUTPUTS
- 11.1.5. TECHNICAL SHEETS FOR ELECTRICAL COMPONENTS
- 11.2. ELECTRICAL SCHEMATIC DIAGRAMS
- 11.2.1. ELECTRICAL DIAGRAM CODIFICATION EXAMPLE
- 11.2.2. CABLE IDENTIFICATION ON AN ELECTRICAL WIRING HARNESS
- 11.2.3. POSITION OF WIRING HARNESSES BY DIAGRAM
- 11.2.4. ELECTRICAL DIAGRAMS BY FUNCTION
- 11.3. ELECTRICAL COMPONENTS LOCATION
- 11.3.2. LOCATION
- 11.3.3. LOCATION
- 11.4. ELECTRICAL CONTROL AND ADJUSTMENT
- 11.4.1. BOOM ANGLE ANGULAR SENSOR ADJUSTMENT
- 11.4.2. LONGITUDINAL STABILITY INDICATOR (LLMI)
- 11.4.3. INCLINOMETER CALIBRATION (MT HA)
- 11.4.4. DASHBOARD CALIBRATION MENU
- 11.5. ELECTRICAL COMPONENTS REMOVAL
- 11.5.1. SPU 4026 ECU
- 11.5.2. EMERGENCY KEY HANDLING KEY /ORH INCLINOMETER
- 11.5.3. JSM on BMEP
- 11.6. ELECTRICAL COMPONENTS REFIT
- 11.6.1. STRAIN GAUGE
- 11.7. ELECTRICAL TROUBLESHOOTING
- 11.7.1. READING OF ERROR CODES
- 11.7.2. ERROR CODES / CONTROL UNITS
- 11.8. ELECTRICAL SPECIFIC TOOLING
- 11.8.1. DIAGNOSTIC TOOLS
- 11.8.2. BREAKOUT BOXES
- 11.8.3. ELECTROVALVE ADAPTER
- 11.9. DRIVERS CAB CHARACTERISTICS ANDSPECIFICATIONS
- 11.9.1. AIR CONDITIONER
- 11.10. DRIVERS CAB COMPONENTS LOCATION
- 11.10.1. AIR CONDITIONING
- 11.11. DRIVERS CAB CONTROL AND ADJUSTMENT
- 11.11.1. AIR CONDITIONER
- 11.12. DRIVERS CAB REMOVAL
- 11.12.1. REPLACING AIRCONDITIONER COMPONENTS
- 11.13. DRIVERS CAB TROUBLESHOOTING
- 11.13.1. AIRCONDITIONER FAULT DIAGNOSTICS
