Description
-
Model List:
- MLT 630 105D V ST4 S1
- MLT 630 105D V CP ST4 S1
- 1. OPERATING AND SAFETY INSTRUCTIONS
- 1.1. INSTRUCTIONS TO THE COMPANY MANAGER
- 1.1.1. THE SITE
- 1.1.2. THE OPERATOR
- 1.1.3. THE LIFT TRUCK
- 1.1.4. INSTRUCTIONS
- 1.1.5. MAINTENANCE
- 1.2. INSTRUCTIONS FOR THE OPERATOR
- 1.2.1. FOREWORD
- 1.2.2. GENERAL INSTRUCTIONS
- 1.2.3. OPERATING INSTRUCTIONS UNLADEN AND LADEN
- 1.2.4. INSTRUCTIONS FOR HANDLING A LOAD
- 1.2.5. PLATFORM OPERATING INSTRUCTIONS
- 1.2.6. INSTRUCTIONS FOR USING THE RADIOCONTROL
- 1.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
- 1.3.1. GENERAL INSTRUCTIONS
- 1.3.2. PLACING THE JIB SAFETY WEDGE
- 1.3.3. MAINTENANCE
- 1.3.4. LUBRICANT AND FUEL LEVELS
- 1.3.5. HYDRAULIC SYSTEM
- 1.3.6. ELECTRICITY
- 1.3.7. WELDING
- 1.3.8. WASHING THE LIFT TRUCK
- 1.3.9. TRANSPORTING THE LIFT TRUCK
- 1.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
- 1.4.1. INTRODUCTION
- 1.4.2. PREPARING THE LIFT TRUCK
- 1.4.3. PROTECTING THE ENGINE
- 1.4.4. PROTECTING THE LIFT TRUCK
- 1.4.5. BRINGING THE LIFT TRUCK BACK INTO SERVICE
- 1.5. LIFT TRUCK DISPOSAL
- 1.5.1. RECYCLING OF MATERIALS
- 1.5.2. ENVIRONMENTAL PROTECTION
- 2. DESCRIPTION
- 2.1. CE DECLARATION OF CONFORMITY
- 2.2. SAFETY PLATES AND STICKERS
- 2.3. IDENTIFICATION OF THE LIFT TRUCK
- 2.4. CHARACTERISTICS MLT 630 105D V ST4 S1
- 2.5. CHARACTERISTICS MLT 630 105D V ST4 S1 (24 TYRE OPTION)
- 2.6. CHARACTERISTICS MLT 630 105D V CP ST4 S1
- 2.7. TYRES
- 2.8. DIMENSIONS AND LOAD CHARTS MLT 630 105D V ST4 S1
- 2.9. DIMENSIONS AND LOAD CHARTS MLT 630 105D V ST4 S1 (24 TYRE OPTION)
- 2.10. DIMENSIONS AND LOAD CHARTS MLT 630 105D V CP ST4 S1
- 2.11. VISIBILITY MLT 630 105D V ST4 S1
- 2.12. VISIBILITY MLT 630 105D V CP ST4 S1
- 2.13. INSTRUMENTS AND CONTROLS
- 2.14. TOWING PIN AND HOOK
- 2.15. DESCRIPTION AND USE OF THE OPTIONS
- 3. MAINTENANCE
- 3.1. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
- 3.2. FORKLIFT TRUCK MAINTENANCE
- 3.3. DAILY AND WEEKLY MAINTENANCE
- 3.4. MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE
- 3.5. PERIODIC MAINTENANCE
- 3.6. OCCASIONAL MAINTENANCE AND OPERATION
- 3.7. FILTERS CARTRIDGES AND BELTS
- 3.8. LUBRICANTS AND FUEL
- 3.9. Ü 10H DAILY SERVICING OR EVERY 10 HOURS OF SERVICE
- 3.10. Ü 50H WEEKLY SERVICING OR EVERY 50HOURS OF SERVICE
- 3.11. Ü 500H ROUTINE SERVICING EVERY 500HOURS OF SERVICE OR 1 YEAR
- 3.12. Ü 1000H PERIODIC MAINTENANCE EVERY 1000 HOURS OF SERVICE OR 2 YEARS
- 3.13. Ü 2000H PERIODIC MAINTENANCE EVERY 2000 HOURS OF SERVICE OR 4 YEARS
- 3.14. Ü OCCASIONAL MAINTENANCE
- 3.15. Ü OCCASIONAL OPERATION
- 4. Ü 10H DAILY SERVICING OR EVERY 10 HOURS OF SERVICE
- 4.1. CHECK Lift truck environment
- 4.2. CHECK Engine oil level
- 4.3. CHECK Cooling liquid level
- 4.4. CHECK Fuel prefilter
- 4.5. CHECK Longitudinal stability limiter and warning device
- 4.6. LUBRICATE Boom pads
- 4.6.1. Every 10 hours during the first 50 hours, then once at 250 hours.
- 5. Ü 50H WEEKLY SERVICING OR EVERY 50HOURS OF SERVICE
- 5.1. CHECK Reduction gear box seal
- 5.2. CHECK Tyre pressures
- 5.3. CHECK Wheel nut torques
- 5.4. CHECK Front axle differential seal
- 5.5. CHECK Rear axle differential seal
- 5.6. CHECK Front wheel reducer seals
- 5.7. CHECK Rear wheel reducer seals
- 5.8. CHECK Hydraulic oil level
- 5.9. CHECK Windscreen washer liquid level
- 5.10. CLEAN Radiator core
- 5.11. CLEAN/CHECK Dry air filter cartridge
- 5.12. CLEAN/CHECK Condenser core (Airconditioning OPTION)
- 5.13. GREASE General greasing
- 6. Ü 500H ROUTINE SERVICING EVERY 500HOURS OF SERVICE OR 1 YEAR
- 6.1. CHECK Hydraulic oil
- 6.2. CHECK/ADJUST Parking brake
- 6.3. REPLACE Engine oil
- 6.3.1. REPLACE Engine oil filter
- 6.4. REPLACE Hydrostatic transmission oil filter cartridge
- 6.5. REPLACE Front axle differential oil
- 6.6. REPLACE Hydraulic return oil filter cartridge
- 6.6.1. REPLACE Hydraulic oil tank breather
- 6.7. REPLACE Cab fan filters
- 6.8. CHECK Fork wear
- 6.8.1. Consult your dealer.
- 7. Ü 1000H PERIODIC MAINTENANCE EVERY 1000 HOURS OF SERVICE OR 2 YEARS
- 7.1. ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS.
- 7.2. CHECK Safety belt
- 7.3. CLEAN Stationary lift truck exhaust sublimation
- 7.4. CLEAN Fuel tank
- 7.4.1. REPLACE Fuel tank breather
- 7.5. REPLACE Cooling liquid
- 7.6. REPLACE DEF (Diesel Exhaust Fluid) supply pump filter
- 7.7. REPLACE Dry air filter cartridge
- 7.8. REPLACE Fuel prefilter
- 7.9. REPLACE Fuel filter
- 7.10. REPLACE Reduction gear box oil
- 7.11. REPLACE Rear axle differential oil
- 7.12. REPLACE Front wheel reducer oil
- 7.13. REPLACE Rear wheel reducer oil
- 7.14. CHECK Engine silent blocks
- 7.15. CHECK Reduction gear box silent blocks
- 7.16. CHECK Boom pad wear
- 7.17. CHECK Condition of wiring harnesses and cables
- 7.18. CHECK Lights and signals
- 7.19. CHECK Warning indicators
- 7.20. CHECK Condition of the rear view mirrors
- 7.21. CHECK Cab structure
- 7.22. CHECK Frame structure
- 7.23. CHECK Attachment carriage
- 7.24. CHECK Condition of attachments
- 7.24.1. Consult your dealer.
- 8. Ü 2000H PERIODIC MAINTENANCE EVERY 2000 HOURS OF SERVICE OR 4 YEARS
- 8.1. ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS.
- 8.2. CHECK Wheel nut tightening torques
- 8.3. REPLACE Safety dry air filter cartridge
- 8.4. REPLACE Alternator belt
- 8.5. REPLACE Hydraulic oil
- 8.5.1. CLEAN Hydraulic oil tank suction strainers
- 8.5.2. CLEAN Ventilation control filter
- 8.6. CHECK Radiator
- 8.7. CHECK Transmission pressures
- 8.8. CHECK Steering
- 8.9. CHECK Steering swivel joints
- 8.10. CHECK Condition of boom assembly
- 8.11. CHECK Bearings and bushings
- 8.12. CHECK Condition of hoses and flexible pipes
- 8.13. CHECK Condition of cylinders (leakage, rods)
- 8.14. CHECK Hydraulic circuit pressures
- 8.15. CHECK Bearings and bushings
- 8.16. CLEAN/CHECK Airconditioning (OPTION)
- 8.17. REPLACE Compressor belt (air conditioning OPTION)
- 8.17.1. Consult your dealer.
- 9. Ü OCCASIONAL MAINTENANCE
- 9.1. REPLACE Wheels
- 9.2. REPLACE Battery
- 9.3. ADJUST Front headlights
- 9.4. RESET Longitudinal stability limiter and warning device
- 10. Ü OCCASIONAL OPERATION
- 10.1. TOWING OR WINCHING Lift truck
- 10.2. SLING Lift truck
- 10.3. TRANSPORT Lift truck
- 11. CHECK Tyre pressures
- 12. CHECK Wheel nut torques
- 13. CHECK Front axle differential seal
- 14. CHECK Rear axle differential seal
- 15. CHECK Front wheel reducer seals
- 16. CHECK Rear wheel reducer seals
- 17. CHECK Hydraulic oil level
- 18. CLEAN Radiator core
- 19. CLEAN/CHECK Dry air filter cartridge
- 20. CLEAN/CHECK Condenser core (Airconditioning OPTION)
- 21. GREASE General greasing
- 22. CHECK Fork wear
- 23. CHECK Safety belt
- 24. CHECK Reduction gear box silent blocks
- 25. CHECK Boom pad wear
- 26. CHECK Condition of wiring harnesses and cables
- 27. CHECK Lights and signals
- 28. CHECK Warning indicators
- 29. CHECK Condition of the rear view mirrors
- 30. CHECK Cab structure
- 31. CHECK Frame structure
- 32. CHECK Attachment carriage
- 33. CHECK Condition of attachments
- 33.1. Consult your dealer.
- 34. OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE
- 34.1. INTRODUCTION
- 34.2. PICKING UP THE ATTACHMENTS
- 34.3. TECHNICAL SPECIFICATIONS OF ATTACHMENTS
- 34.4. ATTACHMENT GUARDS
