Manitou MLT 960 137JD H ST3B S1, MLT-X 960 137JD H ST3A S1 Repair Manual 647490EN

Description

• Model List:
  • MLT 960 137JD H ST3B S1
  • MLT-X 960 137JD H ST3A S1

• 1. Pdg647490EN
• 1.1. Page de garde / Front page
• 2. Som_GeneM237EN
• 3. Group_00_MR647490EN
• 3.1. Som_Gr00M237EN
• 3.2. Group_00_MR647490EN
• 3.2.1. _00_M237EN
• 3.2.2. _01_M237EN
• 3.2.2.1. MLT 960 H140 ST3B / MLTX 960 H140 ST3A
• 3.2.3. _03_M237EN
• 3.2.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
• 3.2.4. _04_M237EN
• 3.2.4.1. STANDARD TIGHTENING TORQUES
• 3.2.4.2. LUBRICANTS AND FUEL
• 4. Group_10_MR647490EN
• 4.1. Som_Gr10M237EN
• 4.2. Group_10_MR647490EN
• 4.2.1. _01_M237EN
• 4.2.1.1. ENGINE CHARACTERISTICS
• 4.2.2. _03_M237EN
• 4.2.2.1. ENGINE SURROUNDINGS
• 4.2.2.2. ENGINE
• 4.2.2.3. AIR COOLING/COOLING LIQUID CIRCUIT
• 4.2.2.4. GEAR BOX/HYDRAULIC OIL COOLING CIRCUITS
• 4.2.2.5. FUEL COOLING CIRCUIT
• 4.2.3. _04_M237EN
• 4.2.3.1. FAN CONTROL OPERATION
• 4.2.3.2. TIGHTENING TORQUE
• 4.2.3.3. ENGINE ECU / COMPLETE ENGINE REPLACEMENT VIA SERVICE ADVISOR
• 4.2.4. _06_M237_A_EN
• 4.2.4.1. PREPARATION AND SAFETY INSTRUCTIONS
• 4.2.4.2. REMOVAL PROCEDURE
• 4.2.5. _06_M237_B_EN
• 4.2.5.1. PREPARATION AND SAFETY INSTRUCTIONS
• 4.2.5.2. SPECIFIC TOOLING
• 4.2.5.3. REMOVAL PROCEDURE
• 4.2.5.4. REFITTING PROCEDURE
• 4.2.6. _06_M237_C_EN
• 4.2.6.1. PREPARATION AND SAFETY INSTRUCTIONS
• 4.2.6.2. SPECIFIC TOOLING
• 4.2.6.3. REMOVAL PROCEDURE
• 4.2.6.4. REFITTING PROCEDURE
• 4.2.7. _06_M237_D_EN
• 4.2.7.1. PREPARATION AND SAFETY INSTRUCTIONS
• 4.2.8. _07_M237_A_EN
• 4.2.8.1. PREPARATION AND SAFETY INSTRUCTIONS
• 4.2.8.2. REFITTING PROCEDURE
• 4.2.8.3. EXHAUST FILTER PREASSEMBLY
• 4.2.9. _07_M237_B_EN
• 4.2.9.1. PREPARATION AND SAFETY INSTRUCTIONS
• 4.2.10. _08_M237EN
• 4.2.10.1. USING JOHN DEERE ENGINE SOFTWARE AND DIAGNOSTICS
• 5. Group_20_MR647490EN
• 5.1. Som_Gr20M237EN
• 5.2. Group_20_MR647490EN
• 5.2.1. _01_M237EN
• 5.2.1.1. PRINCIPLE OF OPERATION OF GEARBOX
• 5.2.2. _02_M237EN
• 5.2.2.1. FORWARD GEAR SCHEMATIC DIAGRAM
• 5.2.2.2. REVERSE GEAR SCHEMATIC DIAGRAM
• 5.2.3. _03_M237EN
• 5.2.3.1. TRANSMISSION SYSTEM
• 5.2.4. _04_M237EN
• 5.2.4.1. PRESSURE TAKEOFF POINTS
• 5.2.4.2. PRESSURE TEST PORTS
• 5.2.4.3. PUMP / MOTOR CONTROL AND ADJUSTMENT
• 5.2.4.4. A4VGDA / A6VMDA HYDROSTATIC TRANSMISSION SETTINGS SHEET
• 5.2.4.5. TRANSMISSION ASSEMBLY TIGHTENING TORQUES
• 5.2.5. _06_M237EN
• 5.2.5.1. GENERAL INFORMATION
• 5.2.6. _07_M237EN
• 5.2.6.1. GENERAL INFORMATION
• 5.2.7. _08_M237EN
• 5.2.7.1. REXROTH TRANSMISSION DIAGNOSTIC
• 5.2.8. _09_M237EN
• 5.2.8.1. BASIS GAUGE KIT
• 6. Group_30_MR647490EN
• 6.1. Som_Gr30M237EN
• 6.2. Group_30_MR647490EN
• 6.2.1. BUMP STOP ADJUSTMENT
• 7. Group_40_MR647490EN
• 7.1. Som_Gr40M237EN
• 7.2. Group_40_MR647490EN
• 7.2.1. _01_M237EN
• 7.2.1.1. SERVICE BRAKE
• 7.2.1.2. FREIN DE PARKING
• 7.2.2. _04_M237EN
• 7.2.2.1. SERVICE BRAKE
• 7.2.2.2. TIGHTENING TORQUES
• 7.2.3. _06_M237EN
• 7.2.3.1. SERVICE BRAKE
• 7.2.4. _07_M237EN
• 7.2.4.1. SERVICE BRAKE
• 7.2.5. _09_M237EN
• 7.2.5.1. HYDRAULIC BRAKE BLEED KIT
• 8. Group_50_MR647490EN
• 8.1. Som_Gr50M237EN
• 8.2. Group_50_MR647490EN
• 8.2.1. _01_M237EN
• 8.2.1.1. DUPLEX BOOMS
• 8.2.2. _02_M237EN
• 8.2.2.1. BOOM OPERATING MECHANISM
• 8.2.3. _03_M237EN
• 8.2.3.1. INDEX OF COMPONENT CODES
• 8.2.3.2. DUPLEX BOOMS
• 8.2.4. _04_M237EN
• 8.2.4.1. PREPARATION AND SAFETY INSTRUCTIONS
• 8.2.4.2. REPLACING THE SLIDING BLOCKS
• 8.2.5. _06_M237EN
• 8.2.5.1. GENERAL INFORMATION
• 8.2.5.2. PREPARATION AND SAFETY INSTRUCTIONS
• 8.2.5.3. REMOVING THE BOOM FROM THE VEHICLE
• 8.2.5.4. REMOVING THE COMPONENTS FROM THE BOOM
• 8.2.6. _07_M237EN
• 8.2.6.1. GENERAL INFORMATION
• 8.2.6.2. PRELIMINARY OPERATIONS
• 8.2.6.3. PREPARATION AND SAFETY INSTRUCTIONS
• 8.2.6.4. REFITTING THE BOOM ON THE VEHICLE
• 8.2.6.5. REFITTING THE COMPONENTS ON THE BOOM
• 8.2.7. _09_M237EN
• 8.2.7.1. FLARE NUT WRENCH
• 9. Group_70_MR647490EN
• 9.1. Som_Gr70M237EN
• 9.2. Group_70_MR647490EN
• 9.2.0.1. MOVEMENTS HYDRAULIC SYSTEM LEGEND
• 9.2.0.2. STEERING/BRAKES/GEARBOX CONTROL/FAN HYDRAULIC SYSTEM LEGEND
• 9.2.0.3. TRANSMISSION HYDRAULIC SYSTEM LEGEND
• 9.2.0.4. PRESSURE TEST PORTS
• 9.2.0.5. TIGHTENING TORQUES
• 9.2.1. _06_M237EN
• 9.2.1.1. GENERAL INFORMATION
• 9.2.1.2. PREPARATION AND SAFETY INSTRUCTIONS
• 9.2.1.3. REMOVING THE DIRECTIONAL CONTROL VALVE
• 9.2.1.4. REMOVING THE CYLINDERS
• 9.2.1.5. REMOVING THE PUMPS
• 9.2.2. _07_M237EN
• 9.2.2.1. GENERAL INFORMATION
• 9.2.2.2. PREPARATION AND SAFETY INSTRUCTIONS
• 9.2.2.3. REFITTING THE DIRECTIONAL CONTROL VALVE
• 9.2.2.4. REFITTING THE PUMPS
• 9.2.2.5. REFITTING THE CYLINDERS
• 9.2.3. _09_M237EN
• 9.2.3.1. BASIC MANOMETER SET
• 9.2.3.2. DIGITAL MANOMETER SET
• 10. Group_80_MR647490EN
• 10.1. Som_Gr80M237EN
• 10.2. Group_80_MR647490EN
• 10.2.1. _01_M237_A_EN
• 10.2.1.1. X299 (Comm. lat.)
• 10.2.1.2. X299 (Frame)
• 10.2.1.3. X302B
• 10.2.1.4. X302C
• 10.2.1.5. X5005
• 10.2.1.6. FUSES AND RELAYS
• 10.2.1.7. Shunt barS SHUNT
• 10.2.1.8. CONNECTORS (CHASSIS BEAMS, CAB, ENGINE 1)
• 10.2.1.9. CONNECTORS (ENGINE HARNESS 2)
• 10.2.1.10. GROUND CONNECTIONS
• 10.2.1.11. SPLICES
• 10.2.2. _01_M237_B_EN
• 10.2.3. _01_M237_C_EN
• 10.2.4. _01_M237_D_EN
• 10.2.4.1. A12 JSM JOYSTICK
• 10.2.4.2. B1 REVERSE BUZZER
• 10.2.4.3. B2 HORN
• 10.2.4.4. B7 HYDRAULIC FILTER PRESSURE SWITCH
• 10.2.4.5. B8 MASTER CYLINDER PRESSURE SWITCH
• 10.2.4.6. B9 B10 WHEEL ALIGNMENT SENSOR
• 10.2.4.7. B17 ASSIST BRAKE CIRCUIT PRESSURE SWITCH
• 10.2.4.8. B23 BOOM ANGLE ANGULAR SENSOR
• 10.2.4.9. B29 ON/OFF NEGATIVE BRAKE PRESSURE SWITCH
• 10.2.4.10. B47 BRAKE PEDAL ANGULAR SENSOR
• 10.2.4.11. B48 ACCELERATOR PEDAL ANGULAR SENSOR
• 10.2.4.12. B50 STRAIN GAGE
• 10.2.4.13. B74 MINIMUM RADIATOR WATER LEVEL SENSOR
• 10.2.4.14. B78 HYDRAULIC OIL TEMPERATURE SENSOR
• 10.2.4.15. B5205 B5206 AIR TEMPERATURE SENSORS
• 10.2.4.16. B5207 EGR TEMPERATURE SENSORS
• 10.2.4.17. B5208 B5209 T COOLING LIQUID AND T FUEL SENSORS
• 10.2.4.18. E15 ROTATING BEACON LIGHT
• 10.2.4.19. R2 FUEL LEVEL GAUGE
• 10.2.4.20. S2 IGNITION SWITCH
• 10.2.4.21. S4 WIPER COMMUTATOR SWITCH
• 10.2.4.22. S5 LIGHTING SWITCH
• 10.2.4.23. S7 ALLUMECIGARE
• 10.2.4.24. S9 NC DOOR OPENING SWITCH
• 10.2.4.25. S10 NO DOOR OPENING SWITCH
• 10.2.4.26. S11 BRAKE FLUID LEVEL CONTACT
• 10.2.4.27. S50 EMERGENCY STOP
• 10.2.4.28. Y9 MOVEMENT SAFETY ELECTROVALVE
• 10.2.4.29. Y70 to Y79 PROPORTIONAL DISTRIBUTOR ELECTROVALVE
• 10.2.5. _02_M237EN
• 10.2.5.1. EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS
• 10.2.5.2. CABLE IDENTIFICATION ON A WIRING HARNESS
• 10.2.5.3. POSITION OF CONNECTORS BY DIAGRAM
• 10.2.5.4. ELECTRICAL DIAGRAMS BY FUNCTION
• 10.2.6. _03_M237EN
• 10.2.6.1. KEYS
• 10.2.6.2. LOCATIONS
• 10.2.6.3. LOCATIONS
• 10.2.7. _04_M237EN
• 10.2.7.1. MACHINE COMPUTER (MANIMUX POWER)
• 10.2.7.2. LED ILLUMINATION AS A FUNCTION OF THE CHANGING GAGE SIGNAL
• 10.2.7.3. WARNING DEVICE / LONGITUDINAL STABILITY LIMITER TEST
• 10.2.7.4. MENU CLUSTER ARCHITECTURE
• 10.2.7.5. BOOM ANGLE ANGULAR SENSOR ADJUSTMENT
• 10.2.8. _07_M237EN
• 10.2.8.1. STRAIN GAGE
• 10.2.9. _08_M237EN
• 10.2.9.1. INPUT/OUTPUT STATES
• 10.2.9.2. ERROR CODES (DTC)
• 10.2.10. _09_M237EN
• 10.2.10.1. DIAGNOSTIC TOOLS
• 11. Group_85_MR647490EN
• 11.1. Som_Gr85M237EN
• 11.2. Group_85_MR647490EN
• 11.2.1. _03_M237EN
• 11.2.1.1. AIRCONDITIONING
• 11.2.2. _04_M237EN
• 11.2.2.1. AIRCONDITIONING CONTROL AND ADJUSTMENT
• 11.2.2.2. TIGHTENING TORQUES
• 11.2.3. _06_M237EN
• 11.2.3.1. ELECTRIC WINDOW AND MOTOR REMOVAL
• 11.2.4. _07_M237EN
• 11.2.4.1. ELECTRIC WINDOW AND MOTOR REFIT
• 12. Group_90_MR647490EN
• 12.1. Som_Gr90M237EN
• 12.2. Group_90_MR647490EN
• 12.2.1. STOP ADJUSTMENT FUEL TANK AND OIL TANK
• 13. Group_110_MR647490EN
• 13.1. Som_Gr110M237EN
• 13.2. Group_110_MR647490EN
• 13.2.1. XENON LIGHTS