Manitou MT 420 H 49K ST3A S1, MT 425 H TI 49K ST3A S1 Operator Manual 647628EN

Description

• Model List:
  • MT 420 H 49K ST3A S1
  • MT 425 H TI 49K ST3A S1

• 1. OPERATING AND SAFETY INSTRUCTIONS
• 1.1. INSTRUCTIONS TO THE COMPANY MANAGER
• 1.2. INSTRUCTIONS FOR THE OPERATOR
• 1.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
• 1.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
• 1.5. LIFT TRUCK DISPOSAL
• 2. DESCRIPTION
• 2.1. CE DECLARATION OF CONFORMITY
• 2.2. SAFETY PLATES AND STICKERS
• 2.3. IDENTIFICATION OF THE LIFT TRUCK
• 2.4. CHARACTERISTICS MT 420 H 49K ST3A S1
• 2.5. CHARACTERISTICS MT 425 H TI 49K ST3A S1
• 2.6. TYRES
• 2.7. DIMENSIONS AND LOAD CHARTS MT 420 H 49K ST3A S1
• 2.8. DIMENSIONS AND LOAD CHARTS MT 425 H TI 49K ST3A S1
• 2.9. VISIBILITY
• 2.10. INSTRUMENTS AND CONTROLS
• 2.11. TOWING PIN AND HOOK
• 2.12. DESCRIPTION AND USE OF THE OPTIONS
• 3. DRIVERS SEAT
• 4. SEAT BELT
• 5. IGNITION SWITCH
• 6. EMERGENCY STOP BUTTON
• 7. BATTERY CUTOFF
• 8. MANMACHINE INTERFACE (MMI)
• 9. LONGITUDINAL STABILITY LIMITER AND WARNING DEVICE
• 10. SWITCHES
• 11. ARMREST AND STORAGE
• 12. FUSES AND RELAYS
• 13. CIGARETTE LIGHTER
• 14. LIGHTING, HORN AND INDICATOR SWITCH
• 15. FRONT AND REAR WINDSCREEN WIPER SWITCH
• 16. FUNCTION FILES
• 17. HYDRAULIC CONTROLS
• 18. ACCELERATOR PEDAL
• 19. SERVICE BRAKE PEDAL AND TRANSMISSION CUTOFF
• 20. FORWARD/NEUTRAL/REVERSE GEAR SELECTION
• 21. STEERING SELECTION
• 22. HEATER CONTROL
• 23. AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION)
• 24. HEATING VENTS
• 25. DEMIST VENTS
• 26. LEVEL INDICATOR
• 27. DOOR LOCK
• 28. DOOR WINDOW OPENING HANDLE
• 29. DOOR WINDOW RELEASE BUTTON
• 30. HANDLE FOR REAR WINDOW OPENING
• 31. DOCUMENT STORAGE NET
• 32. STEERING WHEEL ADJUSTMENT LEVER (OPTION)
• 33. FRONT HEADLIGHTS
• 34. REAR LIGHTS
• 35. ROTATING BEACON LIGHT (OPTION)
• 36. ROOF LIGHT (OPTION)
• 37. ROOFSIDE WINDSCREEN WIPER SWITCH (OPTION)
• 38. SUN VISOR (OPTION)
• 39. DIAGNOSTIC PLUG
• 40. BOOM SAFETY WEDGE
• 41. BATTERY
• 42. FUEL TANK
• 43. Ü 10H DAILY MAINTENANCE OR EVERY 10HOURS OF SERVICE
• 43.1. CHECK Lift truck environment
• 43.2. CHECK Engine oil level
• 43.3. CHECK Coolant level
• 43.4. CHECK Longitudinal stability limiter and warning device
• 44. Ü 50H WEEKLY MAINTENANCE OR EVERY 50HOURS OF SERVICE
• 44.1. CHECK Alternator/crankshaft belt tension
• 44.2. CHECK Transfer box oil level
• 44.3. CHECK Tyre pressures
• 44.4. CHECK Wheel nut torques
• 44.5. CHECK Front axle differential seal
• 44.6. CHECK Rear axle differential seal
• 44.7. CHECK Front wheel reducer seals
• 44.8. CHECK Rear wheel reducer seals
• 44.9. CHECK Brake fluid level
• 44.10. CHECK Boom pad glide tracks
• 44.11. CHECK Hydraulic oil level
• 44.12. CHECK Windscreen washer liquid level
• 44.13. CLEAN Fuel prefilter
• 44.14. CLEAN Radiator cores
• 44.15. CLEAN Dry air filter cartridge
• 44.16. CLEAN Condenser core (Airconditioning OPTION)
• 44.17. GREASE General greasing
• 44.18. REPLACE Engine oil
• 45. Ü 500H ROUTINE SERVICING EVERY 500HOURS OF SERVICE OR 1 YEAR
• 45.1. CHECK Hydraulic oil
• 45.2. REPLACE Engine oil
• 45.3. REPLACE Fuel filter
• 45.4. CHECK Condition of cables
• 45.5. REPLACE Hydraulic return oil filter cartridge
• 45.6. REPLACE Cab fan filter
• 45.7. CHECK Fork wear
• 46. Ü 1,000 H ROUTINE MAINTENANCE EVERY 1,000HOURS OF SERVICE OR 2 YEARS
• 46.1. ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS.
• 46.2. CHECK Safety belt
• 46.3. CLEAN Fuel tank
• 46.4. REPLACE Alternator belt
• 46.5. REPLACE Dry air filter cartridge
• 46.6. REPLACE Coolant
• 46.7. REPLACE Transfer box oil
• 46.8. REPLACE Front axle differential oil
• 46.9. REPLACE Rear axle differential oil
• 46.10. REPLACE Front wheel reducer oil
• 46.11. REPLACE Rear wheel reducer oil
• 46.12. CHECK Engine silent blocks
• 46.13. CHECK Brake system pressure
• 46.14. CHECK Boom pad wear
• 46.15. CHECK Condition of wiring harnesses and cables
• 46.16. CHECK Lights and signals
• 46.17. CHECK Warning indicators
• 46.18. CHECK Condition of the rear view mirrors
• 46.19. CHECK Cab structure
• 46.20. CHECK Frame structure
• 46.21. CHECK Attachment carriage
• 46.22. CHECK Condition of attachments
• 46.23. REPLACE Brake fluid
• 46.24. BLEED Brake circuit
• 46.25. ADJUST Brake
• 47. Ü2,000H PERIODIC MAINTENANCE EVERY 2,000 HOURS OF SERVICE OR 4 YEARS
• 47.1. ALSO PERFORM THE 500 HOUR AND 1,000 HOUR PERIODIC MAINTENANCE OPERATIONS.
• 47.2. CHECK Wheel nut tightening torques
• 47.3. REPLACE Safety dry air filter cartridge
• 47.4. REPLACE Hydraulic oil
• 47.5. CHECK Radiator
• 47.6. CHECK Transmission pressures
• 47.7. CHECK Steering
• 47.8. CHECK Steering swivel joints
• 47.9. CHECK Brake pad and brake disk wear
• 47.10. CHECK Condition of boom assembly
• 47.11. CHECK Bearings and bushings
• 47.12. CHECK Condition of hoses and flexible pipes
• 47.13. CHECK Condition of cylinders (leakage, rods)
• 47.14. CHECK Hydraulic circuit pressures
• 47.15. CHECK Bearings and bushings
• 47.16. CLEAN Airconditioning (OPTION)
• 47.17. REPLACE Compressor belt (air conditioning OPTION)
• 48. Ü OCCASIONAL MAINTENANCE
• 48.1. REPLACE Wheels
• 48.2. ADJUST Front headlights
• 48.3. RESET Longitudinal stability limiter and warning device
• 49. Ü OCCASIONAL OPERATION
• 49.1. TOW/WINCH Lift truck
• 49.2. SLING Lift truck
• 49.3. TRANSPORT Lift truck
• 50. CHECK Alternator/crankshaft belt tension
• 51. CHECK Transfer box oil level
• 52. CHECK Tyre pressures
• 53. CHECK Wheel nut torques
• 54. CHECK Front axle differential seal
• 55. CHECK Rear axle differential seal
• 56. CHECK Front wheel reducer seals
• 57. CHECK Rear wheel reducer seals
• 58. CHECK Brake fluid level
• 59. CHECK Boom pad glide tracks
• 60. CHECK Hydraulic oil level
• 61. CHECK Windscreen washer liquid level
• 62. CLEAN Fuel prefilter
• 63. CLEAN Radiator cores
• 64. CLEAN Dry air filter cartridge
• 65. CLEAN Condenser core (Airconditioning OPTION)
• 66. GREASE General greasing
• 67. CHECK Fork wear
• 68. CHECK Safety belt
• 69. CHECK Engine silent blocks
• 70. CHECK Brake system pressure
• 71. CHECK Boom pad wear
• 72. CHECK Condition of wiring harnesses and cables
• 73. CHECK Lights and signals
• 74. CHECK Warning indicators
• 75. CHECK Condition of the rear view mirrors
• 76. CHECK Cab structure
• 77. CHECK Frame structure
• 78. CHECK Attachment carriage
• 79. CHECK Condition of attachments
• 79.1. Consult your dealer.
• 80. MAINTENANCE
• 80.1. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
• 80.2. FORKLIFT TRUCK MAINTENANCE
• 80.3. DAILY AND WEEKLY MAINTENANCE
• 80.4. MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE
• 80.5. PERIODIC MAINTENANCE
• 80.6. OCCASIONAL MAINTENANCE AND OPERATION
• 80.7. FILTER CARTRIDGES AND BELTS
• 80.8. LUBRICANTS AND FUEL
• 81. OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE
• 81.1. INTRODUCTION
• 81.2. PICKING UP THE ATTACHMENTS MT 420 H 49K ST3A S1
• 81.3. TECHNICAL SPECIFICATIONS OF ATTACHMENTS
• 81.4. ATTACHMENT GUARDS