Manitou MT 420 H 57K ST5 S1, MT 420 H TSS 57K ST5 S1 Operator Manual 647739 US

Description

• Model List:
  • MT 420 H 57K ST5 S1
  • MT 420 H TSS 57K ST5 S1

• 1. OPERATING AND SAFETY INSTRUCTIONS
• 1.1. INSTRUCTIONS TO THE COMPANY MANAGER
• 1.2. INSTRUCTIONS FOR THE OPERATOR
• 1.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
• 1.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
• 1.5. LIFT TRUCK DISPOSAL
• 2. OPERATING AND SAFETY INSTRUCTIONS
• 2.1. INSTRUCTIONS TO THE COMPANY MANAGER
• 2.2. INSTRUCTIONS FOR THE OPERATOR
• 2.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
• 2.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
• 2.5. LIFT TRUCK DISPOSAL
• 3. DESCRIPTION
• 3.1. SAFETY PLATES AND STICKERS
• 3.2. IDENTIFICATION OF THE LIFT TRUCK
• 3.3. CHARACTERISTICS
• 3.4. TYRES
• 3.5. DIMENSIONS MT 420 H 57K ST5 S1
• 3.6. DIMENSIONS MT 420 H TSS 57K ST5 S1
• 3.7. LOAD CHART
• 3.8. VISIBILITY
• 3.9. INSTRUMENTS AND CONTROLS
• 3.10. TOWING DEVICE
• 3.11. DESCRIPTION AND USE OF THE OPTIONS
• 4. Ü 10H  DAILY SERVICE OR EVERY 10HOURS OF SERVICE
• 4.1. CHECK Lift truck environment
• 4.2. CHECK Engine oil level
• 4.3. CHECK Cooling liquid level
• 4.4. CHECK Longitudinal stability limiter and warning device
• 5. Ü 50H  WEEKLY SERVICE OR EVERY 50HOURS OF SERVICE
• 5.1. CHECK Alternator/crankshaft belt tension
• 5.2. CHECK Compressor belt tension (Air conditioning option)
• 5.3. CHECK Transfer box oil level
• 5.4. CHECK Tyre pressures
• 5.5. CHECK Wheel nut tightening
• 5.6. CHECK Front axle differential seal
• 5.7. CHECK Rear axle differential seal
• 5.8. CHECK Front wheel reducer seals
• 5.9. CHECK Rear wheel reducer seals
• 5.10. CHECK Brake fluid level
• 5.11. CHECK Boom pad slide pathways
• 5.12. CHECK Hydraulic oil level
• 5.13. CHECK Windscreen washer liquid level
• 5.14. CLEAN Fuel prefilter
• 5.15. CLEAN Radiator cores
• 5.16. CLEAN Dry air filter cartridge
• 5.17. CLEAN Condenser wiring harness (Air conditioning OPTION)
• 5.18. LUBRICATE General lubrication
• 5.19. REPLACE Engine oil
• 6. Ü 500H  PERIODIC SERVICE  EVERY 500 HOURS OF SERVICE OR 1 YEAR
• 6.1. CHECK Condition of cables
• 6.2. CHECK Hydraulic oil
• 6.3. LUBRICATE Engine cover opening
• 6.4. REPLACE Engine oil
• 6.5. REPLACE Fuel filter
• 6.6. REPLACE Fuel prefilter
• 6.7. REPLACE Hydraulic return oil filter cartridge
• 6.8. REPLACE Cab fan filter
• 6.9. CHECK Hoses and differential pressure hoses for the exhaust particle filter DPF
• 6.10. CHECK Exhaust gas recirculation piping EGR
• 6.11. CHECK Intake hose
• 6.12. CHECK Exhaust manifold
• 6.13. CHECK Fork wear
• 7. Ü 1000H  PERIODIC SERVICE  EVERY 1000 HOURS OF SERVICE OR 2 YEARS
• 7.1. ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS.
• 7.2. CHECK Safety belt
• 7.3. CLEAN Fuel tank
• 7.4. REPLACE Alternator belt
• 7.5. REPLACE Engine crankcase ventilation filter
• 7.6. REPLACE Dry air filter cartridge
• 7.7. REPLACE Coolant
• 7.8. REPLACE Transfer box oil
• 7.9. REPLACE Front axle differential oil
• 7.10. REPLACE Rear axle differential oil
• 7.11. REPLACE Front wheel reducer oil
• 7.12. REPLACE Rear wheel reducer oil
• 7.13. CHECK Silentblocks
• 7.14. CHECK Valve lash
• 7.15. CHECK Injectors
• 7.16. CHECK Exhaust gas recirculation cooler EGR
• 7.17. CHECK Casing gas recycling valve
• 7.18. CHECK Brake system pressure
• 7.19. CHECK Boom pad wear
• 7.20. CHECK Condition of wiring harnesses and cables
• 7.21. CHECK Lights and signals
• 7.22. CHECK Warning indicators
• 7.23. CHECK Condition of the rearview mirrors
• 7.24. CHECK Cabin structure
• 7.25. CHECK Frame structure
• 7.26. CHECK Attachment carriage
• 7.27. CHECK Condition of attachments
• 7.28. REPLACE Brake fluid
• 7.29. BLEED Brake circuit
• 7.30. ADJUST Brake
• 8. Ü 2000H  PERIODIC SERVICE  EVERY 2000 HOURS OF SERVICE OR 4 YEARS
• 8.1. ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS.
• 8.2. CHECK Wheel nut tightening torques
• 8.3. REPLACE Dry air filter safety cartridge
• 8.4. REPLACE Hydraulic oil
• 8.5. CHECK Radiator
• 8.6. CHECK Transmission pressures
• 8.7. CHECK Steering
• 8.8. CHECK Steering swivel joints
• 8.9. CHECK Brake pad and brake disk wear
• 8.10. CHECK Condition of boom assembly
• 8.11. CHECK Bearings and bushings
• 8.12. CHECK Condition of hoses and flexible pipes
• 8.13. CHECK Condition of cylinders (leakage, rods)
• 8.14. CHECK Hydraulic circuit pressures
• 8.15. CLEAN Air conditioning (OPTION)
• 8.16. REPLACE Compressor belt (Air Conditioning OPTION)
• 9. Ü 3000H  PERIODIC SERVICE  EVERY 3000 HOURS OF SERVICE OR 6 YEARS
• 9.1. ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS.
• 9.2. CHECK Turbocharger
• 9.3. CHECK Exhaust gas recirculation system EGR
• 9.4. CLEAN Exhaust particle filter DPF
• 10. Ü OCCASIONAL MAINTENANCE
• 10.1. CLEAN Stationary lift truck exhaust purification
• 10.2. REPLACE Wheels
• 10.3. ADJUST Front headlights
• 10.4. RESET Longitudinal stability limiter and warning device
• 11. Ü OCCASIONAL OPERATION
• 11.1. TOW OR WINCH Lift truck
• 11.2. SLING Lift truck
• 11.3. TRANSPORT Lift truck
• 12. CHECK Alternator/crankshaft belt tension
• 13. CHECK Compressor belt tension (Air conditioning option)
• 14. CHECK Transfer box oil level
• 15. CHECK Tyre pressures
• 16. CHECK Wheel nut tightening
• 17. CHECK Front axle differential seal
• 18. CHECK Rear axle differential seal
• 19. CHECK Front wheel reducer seals
• 20. CHECK Rear wheel reducer seals
• 21. CHECK Brake fluid level
• 22. CHECK Boom pad slide pathways
• 23. CHECK Hydraulic oil level
• 24. CHECK Windscreen washer liquid level
• 25. CLEAN Fuel prefilter
• 26. CLEAN Radiator cores
• 27. CLEAN Dry air filter cartridge
• 28. CLEAN Condenser wiring harness (Air conditioning OPTION)
• 29. LUBRICATE General lubrication
• 30. LUBRICATE Engine cover opening
• 31. CHECK Hoses and differential pressure hoses for the exhaust particle filter DPF
• 32. CHECK Exhaust gas recirculation piping EGR
• 33. CHECK Intake hose
• 34. CHECK Exhaust manifold
• 35. CHECK Fork wear
• 36. CHECK Safety belt
• 37. CHECK Silentblocks
• 38. CHECK Valve lash
• 39. CHECK Injectors
• 40. CHECK Exhaust gas recirculation cooler EGR
• 41. CHECK Casing gas recycling valve
• 42. CHECK Brake system pressure
• 43. CHECK Boom pad wear
• 44. CHECK Condition of wiring harnesses and cables
• 45. CHECK Lights and signals
• 46. CHECK Warning indicators
• 47. CHECK Condition of the rearview mirrors
• 48. CHECK Cabin structure
• 49. CHECK Frame structure
• 50. CHECK Attachment carriage
• 51. CHECK Condition of attachments
• 51.1. Engine service, consult your dealer.
• 51.2. Consult your dealer.
• 52. MAINTENANCE
• 52.1. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
• 52.2. FORKLIFT TRUCK MAINTENANCE
• 52.3. DAILY AND WEEKLY MAINTENANCE
• 52.4. MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE
• 52.5. PERIODIC SERVICE
• 52.6. OCCASIONAL MAINTENANCE AND OPERATION
• 52.7. FILTER CARTRIDGES AND BELTS
• 52.8. LUBRICANTS AND FUEL
• 52.9. Ü 10H  DAILY SERVICE OR EVERY 10HOURS OF SERVICE
• 52.10. Ü 50H  WEEKLY SERVICE OR EVERY 50HOURS OF SERVICE
• 52.11. Ü 500H  PERIODIC SERVICE  EVERY 500 HOURS OF SERVICE OR 1 YEAR
• 52.12. Ü 1000H  PERIODIC SERVICE  EVERY 1000 HOURS OF SERVICE OR 2 YEARS
• 52.13. Ü 2000H  PERIODIC SERVICE  EVERY 2000 HOURS OF SERVICE OR 4 YEARS
• 52.14. Ü 3000H  PERIODIC SERVICE  EVERY 3000 HOURS OF SERVICE OR 6 YEARS
• 52.15. Ü OCCASIONAL MAINTENANCE
• 52.16. Ü OCCASIONAL OPERATION
• 53. OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE
• 53.1. INTRODUCTION
• 53.2. PICKING UP THE ATTACHMENTS MT 420 H 57K ST5 S1
• 53.3. PICKING UP THE ATTACHMENTS MT 420 H TSS 57K ST5 S1
• 53.4. TECHNICAL SPECIFICATIONS OF ATTACHMENTS MT 420 H 57K ST5 S1
• 53.5. TECHNICAL SPECIFICATIONS OF ATTACHMENTS MT 420 H TSS 57K ST5 S1
• 53.6. ATTACHMENT GUARDS