Manitou RS6-42 to E74 SERIES IV Service Manual 50960181 Rev.B

$30

  • Type Of Manual: Service Manual
  • Manual ID: 50960181 Rev.B
  • Format: PDF
  • Size: 127.8MB
  • Number of Pages: 489

Description

  • Model List:

    • RS6-42
    • RS8-42
    • RS8-44
    • RS9-50
    • RS10-44
    • RS10-55
    • RS12-42
    • MARK 74 GEN3
    • M74 GEN4
    • MTA6642
    • MTA8044
    • MTA9050
    • MTA10044
    • MTA10055
    • MTA12042
    • EASY 74 SERIES III
    • E74 SERIES IV
  • 1. Introduction
  • 1.1. Safety Symbol and Signal Words
  • 1.2. Contents and Use of this Manual
  • 1.3. Machine Orientation
  • 1.4. Proper Machine Use
  • 1.5. Service and Registration
  • 1.6. Component Identification Left Side
  • 1.7. Component Identification Right Side
  • 1.8. List of Attachments
  • 1.9. Using Attachments
  • 1.10. Manufacturer Information
  • 1.11. Indicator and Operation Symbols
  • 2. Safety
  • 2.1. Safety Symbol and Signal Words
  • 2.2. Mandatory Safety Shutdown Procedure
  • 2.3. Before Operation Safety Reminders
  • 2.4. Operation Safety Reminders
  • 2.5. Provision for Stability/Avoiding Rollover Accidents
  • 2.6. Applications with LoadHandling Devices
  • 2.7. Suspended Load Safety Reminders
  • 2.8. Parking the Machine
  • 2.9. Electrical Energy
  • 2.10. Maintenance and Service Safety Practices
  • 2.11. Battery Hazards
  • 2.12. Fire Hazards
  • 2.13. Additional Safety Equipment
  • 2.14. Crystalline Silica Exposure
  • 2.15. Personnel Work Platform (PWP) System
  • 2.16. Wireless Remote Battery Replacement
  • 2.17. Work Platform Design Requirements (Per ANSI/ITSDF B56.6 2016, Sec. 8.24)
  • 2.18. Safety Decals
  • 2.19. New Decal Application
  • 3. Lubrication
  • 3.1. General Information
  • 3.2. Types of Lubricants and Capacities
  • 3.3. Lubrication Points
  • 3.4. Filter Table
  • 4. Maintenance
  • 4.1. Maintenance Schedule
  • 4.2. Maintenance Interval
  • 4.3. Engine Maintenance
  • 4.4. Fuel System Maintenance
  • 4.5. Diesel Exhaust System (DEF) Maintenance
  • 4.6. Transmission Maintenance
  • 4.7. Axle Maintenance
  • 4.8. Hydraulic System Maintenance
  • 4.9. Tire and Wheel Maintenance
  • 4.10. Battery and Cable Maintenance
  • 4.11. HVAC/Air Conditioning Maintenance
  • 4.12. Check Instruments Operation
  • 4.13. Check General Machine Operation and Condition
  • 4.14. Check Personnel Work Platform (PWP) System (if used)
  • 4.15. Storage
  • 4.16. PWP System Operational Troubleshooting
  • 5. Powertrain
  • 5.1. Engine (Cummins)
  • 5.2. Engine (Deutz 74hp)
  • 5.3. Engine (Deutz 120hp)
  • 5.4. TRANSMISSION
  • 5.5. REAR AXLE
  • 5.6. Front Axle
  • 6. Hydraulics
  • 6.1. Main Hydraulic Control Valve
  • 6.2. Main Gear Pump
  • 6.3. Steering Motor
  • 6.4. Lift Cylinder
  • 6.5. Slave Cylinder
  • 6.6. Frame Leveling Cylinder
  • 6.7. Tilt Cylinder
  • 6.8. Cylinder Repair
  • 6.9. Stabilizer Cylinder Removal and Installation
  • 6.10. Stabilizer Cylinder Repair
  • 6.11. Boom Extend Cylinder Removal and Installation (3Section Boom)
  • 6.12. Boom Extend Cylinder Removal and Installation (4Section Boom)
  • 6.13. Hydraulic Testing and Adjustment Procedures
  • 7. HYDRAULIC Schematics
  • 7.1. Hydraulic Schematic without PWP
  • 7.2. Hydraulic Schematic with PWP
  • 8. Electrical Controls Systems
  • 8.1. Electrical Control System General Information
  • 8.2. Control Modules
  • 8.3. Display, Indicators, and Controls
  • 8.4. Fuses, Relays, and Resistors
  • 8.5. Engine Diagnostic Trouble Codes (DTCs)
  • 9. Electrical Schematics
  • 9.1. Cummins Engine Electrical Schematic (1 of 5) Startup / Customer Digicode
  • 9.2. Cummins Engine Electrical Schematics (1 of 5) Legends
  • 9.3. Cummins Engine Electrical Schematics (2 of 5) CAN / ECU
  • 9.4. Cummins Engine Electrical Schematics (2 of 5) Legends
  • 9.5. Cummins Engine Electrical Schematics (3 of 5) Switch Operated Functions / Movement
  • 9.6. Cummins Engine Electrical Schematics (3 of 5) Legends
  • 9.7. Cummins Engine Electrical Schematics (4 of 5) Fan / AirConditioner and Wipers
  • 9.8. Cummins Engine Electrical Schematics (4 of 5) Legends
  • 9.9. Cummins Engine Electrical Schematics (5 of 5) Lighting
  • 9.10. Cummins Engine Electrical Schematics (5 of 5) Legends
  • 9.11. Deutz Engine Electrical Schematic (120 hp engine page 1 of 3)
  • 9.12. Deutz Engine Electrical Schematic (120 hp engine page 2 of 3)
  • 9.13. Deutz Engine Electrical Schematic (120 hp engine page 3 of 3)
  • 9.14. Deutz Engine Electrical Schematics (74 hp engine page 1 of 2)
  • 9.15. Deutz Engine Electrical Schematics (74 hp engine page 2 of 2)
  • 11. TELESCOPIC BOOM
  • 11.1. General Information
  • 11.2. Boom Assembly
  • 11.3. Single and Double Leaf Chain Adjustments (3Section Boom)
  • 11.4. Inner Boom Section Removal and Installation (3Section Boom)
  • 11.5. Double Chain and Roller Bearing Replacement (3Section Boom)
  • 11.6. Single Chain and Roller Bearing Replacement (3Section Boom)
  • 11.7. Intermediate Boom Section Removal and Installation (3Section Boom)
  • 11.8. Boom Pad Replacement (3Section Boom).
  • 11.9. Overview 4Section Boom
  • 11.10. Boom Assembly Removal and Installation (4Section Boom)
  • 11.11. t Intermediate Boom Section Removal and Installation (4Section Boom)
  • 11.12. d Intermediate Boom Section Removal and Installation (4Section Boom)
  • 11.13. Inner Boom Section Removal and Installation (4Section Boom)
  • 11.14. Boom Hydraulic Hose and Tube Replacement (4Section Boom)
  • 11.15. Boom Pad Overview (4Section Boom)
  • 11.16. Boom Pad Replacement (4Section Boom)
  • 11.17. t Intermediate Boom
  • 11.18. d Intermediate Boom Rear Pad Replacement
  • 11.19. d Intermediate Boom Front Pad Replacement
  • 11.20. Inner Boom
  • 11.21. Overview Boom Chain and Rollers (4Section Boom)
  • 11.22. Inner Boom Top Chain and Roller Replacement (4Section Boom)
  • 11.23. Bottom Inner Boom Chain and Roller Replacement (4Section Boom)
  • 11.24. d Intermediate Boom Chain and Roller Replacement (4Section Boom)
  • 11.25. Outer Boom Chain and Roller Replacement (4Section Boom)
  • 11.26. Boom Chain Adjustment (4Section Boom)
  • 12. SPECIFICATION
  • 12.1. Machine Configuations
  • 12.2. Lifting Performance
  • 12.3. General Dimensions
  • 12.4. MultiFunctional Display
  • 12.5. Visual Indicators
  • 12.6. Steering System
  • 12.7. Braking System
  • 12.8. Electrical System
  • 12.9. Service Capacities
  • 12.10. Transmission Type
  • 12.11. Axles (Front and Rear)
  • 12.12. Operators Station
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