Manitou TMT55 HT XT, TMT55 HT XT 4WAY T3 Service Manual 51900024

Description

• Model List:
  • TMT55 HT XT
  • TMT55 HT XT 4WAY T3

• 1. _3_16EN.pdf
• 1.1. Perkins_Ser400_EN
• 1.1.1. Perkins 400 Series
• 1.1.1.1. General information
• 1.1.1.1.1. Introduction 1
• 1.1.1.1.2. Safety precautions 2
• 1.1.1.1.3. POWERPART recommended consumable products 4
• 1.1.1.1.4. Engine views 6
• 1.1.1.1.5. Engine identification 7
• 1.1.1.1.6. Engine lift equipment 8
• 1.1.1.2. Specifications
• 1.1.1.2.1. Basic engine data 9
• 1.1.1.2.2. Standard torques 10
• 1.1.1.2.3. Special torques 11
• 1.1.1.2.4. Compression test data 12
• 1.1.1.3. Cylinder head assembly
• 1.1.1.4. Piston and connecting rod assemblies
• 1.1.1.5. Crankshaft assembly
• 1.1.1.5.1. Bearing holder 50
• 1.1.1.6. Timing case and drive assembly
• 1.1.1.7. Cylinder block assembly
• 1.1.1.8. Engine timing
• 1.1.1.9. Aspiration system
• 1.1.1.10. Lubrication system
• 1.1.1.11. Fuel system
• 1.1.1.12. Cooling system
• 1.1.1.13. Flywheel and housing
• 1.1.1.14. Electrical equipment
• 1.1.1.14.1. Wiring diagram 15 amp alternator 403C11 108
• 1.1.1.14.2. Wiring diagram 40 amp alternator 403C11 109
• 1.1.1.14.3. Wiring diagram 55 amp alternator 403C15, 404C22 and 404C22T 110
• 1.1.1.14.4. Automatic shutdown connector 111
• 1.1.1.14.5. Wiring diagram automatic shutdown 15 amp alternator 403C11 112
• 1.1.1.14.6. Wiring diagram automatic shutdown 40 amp alternator 403C11 113
• 1.1.1.14.7. Wiring diagram automatic shutdown 55 amp alternator 403C15, 404C22 and 404C22T 114
• 1.1.1.15. Auxiliary equipment
• 1.1.1.16. Special tools
• 1.1.1.16.1. Special tools list 117
• 1.1.1.17. General information
• 1.1.1.17.1. Introduction
• 1.1.1.17.2. Safety precautions
• 1.1.1.17.3. POWERPART recommended consumable products
• 1.1.1.17.4. Engine views
• 1.1.1.17.5. Engine identification
• 1.1.1.17.6. Engine lift equipment
• 1.1.1.18. Specifications
• 1.1.1.18.1. Basic engine data
• 1.1.1.18.2. Standard torques
• 1.1.1.18.3. Special torques
• 1.1.1.18.4. Compression test data
• 1.1.1.19. Cylinder head assembly
• 1.1.1.19.1. Rocker cover and inlet manifold
• 1.1.1.19.2. Rocker assembly
• 1.1.1.19.3. Exhaust manifold and gasket
• 1.1.1.19.4. Fuel injection pipes / fuel return pipes
• 1.1.1.19.5. Cylinder head setscrews
• 1.1.1.19.6. Cylinder head
• 1.1.1.19.7. Cylinder head gasket
• 1.1.1.19.8. Valve and valve spring
• 1.1.1.19.9. Cylinder head to valve stem clearance
• 1.1.1.19.10. Cylinder head
• 1.1.1.19.11. Valve seat width
• 1.1.1.19.12. Valve depth
• 1.1.1.19.13. Valve tip clearance
• 1.1.1.20. Piston and connecting rod assemblies
• 1.1.1.20.1. Big end bearing and cap
• 1.1.1.20.2. Piston and connecting rod
• 1.1.1.20.3. Piston rings
• 1.1.1.20.4. Piston and connecting rod assemblies
• 1.1.1.20.5. Piston and piston ring
• 1.1.1.20.6. Connecting rod
• 1.1.1.20.7. Connecting rod bearing clearance
• 1.1.1.20.8. Small end bush
• 1.1.1.21. Crankshaft assembly
• 1.1.1.21.1. Crankshaft pulley
• 1.1.1.21.2. Crankshaft retaining bolts and crankshaft
• 1.1.1.21.3. Crankshaft
• 1.1.1.21.4. Main bearings
• 1.1.1.22. Timing case and drive assembly
• 1.1.1.22.1. Timing cover
• 1.1.1.22.2. Angleich
• 1.1.1.22.3. Slider
• 1.1.1.22.4. Camshaft retaining plate
• 1.1.1.22.5. Camshaft and tappets
• 1.1.1.22.6. Camshaft assembly
• 1.1.1.22.7. Maximum fuel screw and maximum speed screw
• 1.1.1.22.8. Front oil seal and PTO cover
• 1.1.1.22.9. Idler gear and oil pump
• 1.1.1.22.10. Idler hub
• 1.1.1.22.11. Gear teeth backlash
• 1.1.1.22.12. Oil pump end float
• 1.1.1.22.13. Governor springs
• 1.1.1.23. Cylinder block assembly
• 1.1.1.23.1. Front crankshaft bush
• 1.1.1.23.2. Cylinder block top face
• 1.1.1.23.3. Cylinder bore
• 1.1.1.24. Engine timing
• 1.1.1.24.1. Injection timing Operation 81
• 1.1.1.24.2. To check the timing of the fuel injection pump Operation 82
• 1.1.1.25. Aspiration system
• 1.1.1.25.1. Breather system
• 1.1.1.25.2. Turbocharger
• 1.1.1.26. Lubrication system
• 1.1.1.26.1. Lubricating oil canister
• 1.1.1.26.2. Pressure relief valve
• 1.1.1.26.3. Lubricating oil sump
• 1.1.1.26.4. Lubricating oil strainer and suction pipe
• 1.1.1.26.5. Lubricating oil pump
• 1.1.1.26.6. Rotor tip clearance
• 1.1.1.26.7. Oil pressure switch
• 1.1.1.26.8. Lubricating oil pipes
• 1.1.1.27. Fuel system
• 1.1.1.27.1. Atomisers
• 1.1.1.27.2. Fuel lift pump
• 1.1.1.27.3. Fuel injection pump
• 1.1.1.28. Cooling system
• 1.1.1.28.1. Coolant pump
• 1.1.1.28.2. Fan and mounting
• 1.1.1.28.3. Thermostat
• 1.1.1.29. Flywheel and housing
• 1.1.1.29.1. Flywheel
• 1.1.1.29.2. Starter ring gear
• 1.1.1.29.3. Backplate and rear oil seal
• 1.1.1.30. Electrical equipment
• 1.1.1.30.1. Electrical shut off solenoid
• 1.1.1.30.2. Busbar / glowplugs
• 1.1.1.30.3. Drive belt
• 1.1.1.30.4. Alternator
• 1.1.1.30.5. Starter motor
• 1.1.1.31. Auxiliary equipment
• 1.1.1.31.1. None fitted Operation 151
• 1.1.1.32. Special tools
• 1.1.1.32.1. Special tools list
• 2. Engine repair.pdf
• 2.1. Engine Specs.pdf
• 2.2. Engine Check Maintenance
• 2.3. Engine Mechanism
• 2.4. Engine ServicingChecking, Disassembling Serv