Hitachi Zaxis ZX240F-3 Road Builder Operator Manual OMT231458

Contents:
Safety-Safety and Operator Conveniences
Safety and Operator Convenience Features
Safety-General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Beware of Exhaust Fumes
Prevent Fires
In Case of Machine Fire
Clean Debris From Machine
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Prepare for Emergencies
Control Pattern
Safety-Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator’s Seat
Use and Maintain Seat Belt
Prevent Unintended Machine Movement
Operate Machine Safely
Avoid Work Site Hazards
Keep Riders Off Machine
Use Care When Swinging Machine
Travel Safely
Operate Booms With Care
Avoid Power Lines
Avoid Backover Accidents
Avoid Machine Tip Over
Use Special Care When Lifting Objects
Operating On Slopes
Add and Operate Attachments Safely
Keep the Operator Protective Structure (OPS) in Place
Inspect and Maintain Operator Protective Structures and Guards
Safety-Maintenance Precautions
Park and Prepare for Service Safely
Service Machines Safely
Service Cooling System Safely
Prevent Acid Burns
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Safety-Safety Signs
Safety Signs
Operation-Operator’s Station
Pedals, Levers, and Panels
Control Lever Switches
Monitor Panel
Monitor Panel Functions
Front Switch Panel
Front Switch Panel Functions
Switch Panel
Pilot Shutoff Lever
Power Boost Button
Travel Alarm and Travel Alarm Cancel Switch
Seat Heater Switch-If Equipped
Reversing Cooling Fan Switch-If Equipped
Cab Heater and Air Conditioner-Side Entry Cab
Selecting Display Between Celsius and Fahrenheit-Side Entry Cab
Cab Heater and Air Conditioner-Rear Entry Cab
Operating the AM/FM Radio
Side Entry Cab Door Handles
Rear Entry Cab Door Handles
Opening Side Windows
Secondary Exit
Adjusting the Mechanical Suspension Seat
Adjusting the Air Suspension Seat-If Equipped
Adjusting Pilot Control Lever Console Height
Fire Extinguisher
Hydraulic Oil Tank Pressure Vent-If Equipped
Operation-Operating the Machine
Before Starting Work
Operator’s Daily Machine Check Before Starting
Starting Engine
Timer Operation
Preset Timer for Heater Start
Cold Weather Warm-Up
Travel Pedals and Levers
Control Levers
Control Lever Pattern Operation
Operating In Water and Mud
Driving Up a Steep or Slippery Slope
Lifting
Lower Boom With Engine Stopped
Parking the Machine
Loading Machine On Trailer
Cab Tilting Procedure
Towing Machine
Tiedown Points
Machine Recovery
Maintenance-Machine
Diesel Fuel
Low Sulfur Diesel Fuel Conditioner
Handling and Storing Diesel Fuel
Alternative and Synthetic Lubricants
Diesel Engine Oil – Tier 3 and Stage IIIA
Diesel Engine Oil and Filter Service Intervals
Hydraulic Oil
Swing Gear Case, Travel Gear Case and Pump Gear Case Oils
Track Adjuster, Working Tool Pivots, Swing Bearing, and Swing Gear Grease
Cab and Riser Tilt Power Pack Oil
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARDâ„¢ II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARDâ„¢ II Coolant Extender
Testing Diesel Engine Coolant
Maintenance-Periodic Maintenance
Service Machine at Specified Intervals
Check the Hour Meter Regularly
Prepare Machine for Maintenance
Open Access Doors for Service
Open Engine Cover for Service
Fuel Tank
Periodic Maintenance Record Keeping System
Maintenance-As Required
Drain Water Separators
Clean Fuel Tank Inlet Screen
Clean Fuel Suction Screen
Drain Fuel Tank Sump
Windshield Washer Fluid Level
Clean Air Cleaner Dust Valve
Clean Air Inlet Screen and Cooling Package
Check Track Sag
Adjust Track Sag
Check Coolant
Maintenance-Every 10 Hours or Daily
Lubricate Front End Pin Joints
Check Hydraulic Tank Oil Level
Check Engine Oil Level
Check Coolant Level
Maintenance-Every 50 Hours
Lubricate Swing Bearing
Inspect and Re-Torque Track Hardware
Maintenance-Every 250 Hours
Check Swing Gear Case Oil Level
Drain Hydraulic Tank Sump
Check Pump Drive Gear Case Oil Level
Clean Primary Air Cleaner Element
Check Battery Electrolyte Level and Terminals
Check Travel Gear Case Oil Level
Inspect and Re-Torque Track Hardware
Take Engine Oil Sample
Maintenance-Every 500 Hours
Lubricate Swing Bearing Gear
Change Engine Oil and Replace Filter
Replace Fuel Prefilter Element
Replace Fuel Main Filter Element
Check Air Intake Hoses
Clean Cab Fresh Air and Recirculating Air Filters-Side Entry Cab
Take Fluid Samples
Maintenance-Every 1000 Hours
Change Swing Gear Case Oil
Replace Hydraulic Oil Tank Oil Filter
Replace Pilot Oil Filter
Clean the Engine Crankcase Ventilation Tube
Change Pump Drive Gear Case Oil
Inspect Fan Belt
Replace Air Cleaner Elements
Replace Air Cleaner Dust Valve
Check Coolant
Replace Fuel Tank Breather (S.N. 240073- )
Maintenance-Every 1500 Hours
Change Hydraulic Tank Zinc-Based Oil, Clean Suction Screen
Maintenance-Every 2000 Hours
Check and Adjust Engine Valve Lash
Change Travel Gear Case Oil
Maintenance-Every 5000 Hours
Change Hydraulic Tank Zinc-Free Oil, Clean Suction Screen
Replace Hydraulic Cap Breather Element-If Equipped
Replace Hydraulic Tank Vent Cap Filter-If Equipped
Maintenance-Every 6000 Hours
Drain Cooling System
Cooling System Fill and Deaeration Procedure
Miscellaneous-Machine
Inspect and Clean Polycarbonate Windows
Check and Adjust Air Conditioner Belt
Bleed Fuel System
Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
JDLinkâ„¢ Machine Monitoring System (MMS)-If Equipped
Using Booster Batteries-24-Volt System
Handling, Checking, and Servicing Batteries Carefully
Using Battery Charger
Replacing Batteries
Adding 12-Volt Accessories
Replacing Fuses
Fluid Sampling Test Ports-If Equipped
Welding On Machine
Clean Machine Regularly
Check and Clean Windshield Regularly
Track Sag General Information
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Miscellaneous-Operational Checkout
Operational Checkout
Diagnostic Trouble Codes Check
Operational Checks-Key Switch OFF, Engine OFF
Operational Checks-Key Switch ON, Engine OFF
Operational Checks-Key Switch ON, Engine ON Checks
Miscellaneous-Troubleshooting
Using Troubleshooting Charts
Engine
Electrical System
Front Attachments Electrical Controls
Hydraulic System
Miscellaneous-Storage
Prepare Machine for Storage
Monthly Storage Procedure
Miscellaneous-Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Record Travel Motor Serial Numbers
Record Swing Motor Serial Number
Record Hydraulic Pump Serial Number
Keep Proof of Ownership
Keep Machines Secure
Miscellaneous-Specifications
Zaxis 240F-3 Engine Specifications
Zaxis 240F-3 Drain and Refill Capacities
Zaxis 240F-3 Road Builder Machine Specifications
Zaxis 240F-3 Road Builder Working Ranges
Zaxis 240F-3 Road Builder-Lift Capacity, kg (lb)