Hitachi Zaxis ZX60USB-3 Excavator Operator Manual EM1N1-NA1-2

Contents:
EM1N1-NA1-2
INTRODUCTION
INDEX
MACHINE NUMBERS
CONTENTS
SAFETY
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
PREPARE FOR EMERGENCIES
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
INSPECT MACHINE
TIDY UP INSIDE OPERATOR’S SPACE
USE HANDHOLDS AND STEPS
ADJUST THE OPERATOR’S SEAT
ENSURE SAFETY BEFORE RISING FROM OR LEAVING OPERATOR’S SEAT
FASTEN YOUR SEAT BELT
MOVE AND OPERATE MACHINE SAFELY
OPERATE ONLY FROM OPERATOR’S SEAT
JUMP STARTING
KEEP RIDERS OFF MACHINE
PRECAUTIONS FOR OPERATIONS
INVESTIGATE JOB SITE BEFOREHAND
PROTECT AGAINST FALLING STONES AND DEBRIS
PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES
CONFIRM DIRECTION OF MACHINE TO BE DRIVEN
DRIVE MACHINE SAFELY
AVOID INJURY FROM ROLLAWAY ACCIDENTS
AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS
KEEP PERSONNEL CLEAR FROM WORKING AREA
NEVER POSITION BUCKET OVER ANYONE
AVOID UNDERCUTTING
AVOID TIPPING
NEVER UNDERCUT A HIGH BANK
DIG WITH CAUTION
OPERATE WITH CAUTION
AVOID POWER LINES
PRECAUTIONS FOR LIGHTNING
DO NOT USE FOR CRANING OPERATIONS
PROTECT AGAINST FLYING DEBRIS
PARK MACHINE SAFELY
HANDLE FLUIDS SAFELY – AVOID FIRES
SAFETY TRANSPORTING
PRACTICE SAFE MAINTENANCE
WARN OTHERS OF SERVICE WORK
SUPPORT MACHINE PROPERLY
STAY CLEAR OF MOVING PARTS
PREVENT PARTS FROM FLYING
STORE ATTACHMENTS SAFELY
PREVENT BURNS
REPLACE RUBBER HOSES PERIODICALLY
AVOID HIGH-PRESSURE FLUIDS
PREVENT FIRES
EVACUATING IN CASE OF FIRE
BEWARE OF EXHAUST FUMES
BEWARE OF ASBESTOS DUST
PRECAUTIONS FOR WELDING AND GRINDING
AVOID HEATING NEAR PRESSURIZED FLUID LINES
AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS
REMOVE PAINT BEFORE WELDING OR HEATING
PREVENT BATTERY EXPLOSIONS
PRECAUTIONS FOR HANDLING REFRIGERANT
HANDLE CHEMICAL PRODUCTS SAFELY
DISPOSE OF WASTE PROPERLY
SAFETY SIGNS
COMPONENTS NAME
COMPONENTS NAME
OPERATOR’S STATION
PEDALS, LEVERS AND MONITOR PANEL
KEY SWITCH
SWITCH PANEL
MONITOR PANEL
Coolant Temperature Gauge
Fuel Gauge
Hour Meter
Overheat Indicator
Fuel Level Indicator
Alternator Indicator
Auto-Idle Indicator
Fast Travel Mode Indicator
System Failure Indicator
Preheat Indicator
Engine Oil Pressure Indicator
AIR CONDITIONER OPERATION
Controller Part Names and Functions
Heating Operation
Cooling Operation
Defroster Operation
TIPS FOR AIR CONDITIONER USAGE
RADIO
AM/FM RADIO OPERATION
CAB DOOR RELEASE LEVER
OPENING/CLOSING CAB FRONT WINDOW
ADJUSTING OPERATOR’S SEAT
TOOL AND OPERATOR’S MANUAL BOXES
EMERGENCY EXIT
SEAT BELT
CAB LIGHT
BREAK-IN
BREAKING IN NEW MACHINE
OPERATING THE ENGINE
BEFORE STARTING ENGINE
STARTING THE ENGINE
STARTING THE ENGINE IN COLD WEATHER
CHECK MACHINE AFTER STARTING ENGINE
USING BOOSTER BATTERIES
STOPPING THE ENGINE
DRIVING THE MACHINE
TRAVEL LEVERS AND PEDALS
TRAVEL MODE SWITCH
TRAVELING ON SOFT GROUND
RAISE ONE TRACK USING BOOM AND ARM
TOWING THE MACHINE
DRIVING IN WATER OR ON SOFT GROUND
PARKING AND STOPPING ON SLOPES
PARKING ON SLOPES
OPERATING THE MACHINE
CONTROL LEVER (SAE-BACKHOE PATTERN)
BOOM-SWING PEDAL
AUX FUNCTION LEVER SWITCH
BLADE LEVER
PRECAUTIONS FOR BLADE OPERATION
PILOT CONTROL SHUT-OFF LEVER
WARMING UP OPERATION
WARMING UP IN COLD WEATHER
AUTO-IDLE CONTROL
OPERATING BACKHOE
GRADING OPERATION
AVOID DRIVING BUCKET TEETH INTO GROUND
AVOID ABUSIVE OPERATION
AVOID STRIKING WITH BUCKET
AVOID EXCAVATION USING UPPERSTRUCTURE AND/OR BOOM SWING POWER
USE CORRECT TRACK SHOE
AVOID OTHER THAN SPECIFIED MACHINE OPERATIONS
BOOM CYLINDER MAY HIT BLADE
SHACKLE BRACKET USAGE
AVOID HITTING BLADE WITH BUCKET
AVOID COLLIDING BLADE AGAINST ROCKS
AVOID COLLIDING BOOM CYLINDER WITH TRACK
PRECAUTIONS FOR INSTALLING WIDE BUCKET OR SPECIAL TYPE BUCKET
USING RUBBER CRAWLER
PIPING FOR BREAKER AND CRUSHER
HYDRAULIC BREAKER (OPTIONAL)
CRUSHER OPERATION (OPTIONAL)
PRECAUTIONS FOR AFTER OPERATING THE MACHINE
AUXILIARY FLOW RATE CONTROL (OPTIONAL)
EMERGENCY BOOM LOWERING PROCEDURE
TRANSPORTING
TRANSPORTING BY ROAD
TRAILER LOADING/UNLOADING
LOADING
SECURING THE MACHINE TO THE TRAILER FOR TRANSPORTATION (MACHINES WITH LIGHTWEIGHT OBJECT-TOWING BRACKET PROVIDED)
UNLOADING
LIFTING MACHINE WITH CRANE
MAINTENANCE
CHECK THE HOUR METER REGULARLY
USE CORRECT FUELS AND LUBRICANTS
PROCEDURES
PREPARE MACHINE FOR INSPECTION/MAINTENANCE
OPENING/CLOSING ENGINE ACCESS COVERS
OPENING/CLOSING TANK COVERS
ACCESS COVERS
DAILY INSPECTION
PERIODIC REPLACEMENT OF PARTS
MAINTENANCE GUIDE
THE BRAND NAMES OF RECOMMENDED OILS AND LUBRICANTS
A. GREASING
B. ENGINE
C. TRANSMISSION
D. HYDRAULIC SYSTEM
E. FUEL SYSTEM
F. AIR CLEANER
G. COOLING SYSTEM
H. ELECTRICAL SYSTEM
I. MISCELLANEOUS
CONSUMABLE PARTS LIST
CONSUMABLE PARTS LIST
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS
STORAGE
STORING THE MACHINE
REMOVING THE MACHINE FROM STORAGE
TROUBLESHOOTING
IMPOSSIBLE TO START THE ENGINE
ENGINE
ELECTRICAL SYSTEM
MODE SELECTION
CONTROL LEVERS
HYDRAULIC SYSTEM
SPECIFICATIONS
SPECIFICATIONS
WORKING RANGE
SHOE TYPES AND APPLICATIONS
BUCKET TYPES AND APPLICATIONS
REFERENCE
ADDITIONAL COUNTERWEIGHT
INDEX