Manitou AL550, AL508, MLA 5-60 Articulated Loader Service Manual 50940658C

$30

  • Type Of Manual: Service Manual
  • Manual ID: 50940658C
  • Format: PDF
  • Size: 35.0MB
  • Number of Pages: 310

Description

  • Model List:

    • AL550 Articulated Loader
    • AL508 Articulated Loader
    • MLA 5-60 Articulated Loader
  • 1. Table of Contents
  • 2. General
  • 2.1. Manual Purpose/Foreword
  • 2.2. Manufacturer Information
  • 2.3. Proper Machine Use
  • 2.4. Product Support
  • 2.5. Additional Service Documentation
  • 2.6. Characteristics and Specifications
  • 2.7. Direct and/or Indirect Visibility
  • 2.8. Reference Information
  • 2.9. Indicator and Operation Symbols
  • 3. Safety
  • 3.1. Safety Symbol and Signal Words
  • 3.2. Mandatory Safety Shutdown Procedure
  • 3.3. Before Starting
  • 3.4. During Operation
  • 3.5. Provision for Stability/Avoiding Rollover and Tipover Accidents
  • 3.6. Articulated Loader Stability
  • 3.7. Applications with LoadHandling Devices
  • 3.8. Parking the Machine
  • 3.9. Electrical Energy
  • 3.10. Maintenance and Service Safety Practices
  • 3.11. Battery Hazards
  • 3.12. Fire Hazards
  • 3.13. Additional Safety Equipment
  • 3.14. Crystalline Silica Exposure
  • 3.15. Transporting the Machine
  • 3.16. Raising the Machine with a Crane
  • 3.17. Loading and Transporting the Machine
  • 3.18. Safety Decals
  • 3.19. Safety Decal Locations
  • 3.20. ANSIStyle and Common Safety Decal Locations
  • 3.21. ISOStyle Safety Decal Locations
  • 4. Machine Service Operation
  • 4.1. Additional Information
  • 4.2. Mandatory Safety Shutdown Procedure
  • 4.3. Preparation and Safety Instruction
  • 4.4. Lift Structure Support
  • 4.5. Hydraulics Transport LockOut Operation
  • 4.6. Auxiliary Circuit Pressure Relief
  • 4.7. Raising the Machine using a Crane
  • 4.8. Towing
  • 4.9. Loading and Transporting the Machine on a Transport Vehicle
  • 4.10. LongTerm Storage
  • 4.11. Final Shutdown / Decommissioning
  • 5. Engine
  • 5.1. Engine Specifications
  • 5.2. Engine Assembly
  • 5.3. Engine Operation
  • 5.4. Engine Maintenance
  • 5.5. Belt Maintenance / Service
  • 5.6. Engine Removal
  • 5.7. Engine Installation
  • 5.8. Engine Troubleshooting
  • 6. Engine Cooling System
  • 6.1. Engine Cooling System General Information
  • 6.2. Cooling Package Removal
  • 6.3. Cooling Package Installation
  • 7. Drive System / Transmission
  • 7.1. Drive System General Information
  • 7.2. Hydrostatic Travel Motor
  • 7.3. Pump and Drive Motor Error Codes
  • 7.4. Travel Motor Service
  • 7.5. Hand/Foot Throttle
  • 7.6. Transmission Control Unit (TCU) / Drive Controller
  • 8. Axles
  • 8.1. Hydrostatic Drive Motor
  • 9. Brake
  • 9.1. Brake/Inching Pedal Calibration
  • 9.2. Bleeding the Brake System
  • 9.3. Brake/Inching Pedal Electrical
  • 9.4. Parking Brake Adjustment/Service
  • 10. Lift Structure
  • 10.1. Lift Structure Hydraulics
  • 11. Hydraulics
  • 11.1. Hydraulic System General Information
  • 11.2. General Hydraulic Service Notes
  • 11.3. Main Pressure Test and Adjustment
  • 11.4. HighFlow Auxiliary Hydraulics Pressure Test and Adjustment
  • 11.5. Control Valve
  • 11.6. Tilt/Lift Cylinder Tests
  • 11.7. Hydraulic Cylinder Disassembly/ Assembly
  • 11.8. Hydraulic Solenoid Valves and Tests
  • 11.9. Hydraglide
  • 11.10. Solenoid Valve Disassembly/ Reassembly
  • 11.11. Steering
  • 11.12. Hydraulic Gear Pump
  • 11.13. Hydraulic System Troubleshooting
  • 11.14. Hydrostatic Travel Drive System
  • 12. Hydraulic Schematics
  • 12.1. Hydraulics Schematic StandardFlow Auxiliary
  • 12.2. Hydraulics Schematic HighFlow Auxiliary
  • 12.3. Hydraulics Schematic StandardFlow Auxiliary with Options
  • 12.4. Hydraulics Schematic HighFlow Auxiliary with Options
  • 13. Electrical System
  • 13.1. Battery
  • 13.2. Power Distribution
  • 13.3. Control Modules
  • 13.4. J1939 Data Connector
  • 13.5. Easy Manager
  • 13.6. Throttle Pedal Electrical/CAN
  • 13.7. Hand Throttle Electrical
  • 13.8. Brake/Inching Pedal Electrical
  • 14. Wire Harness Diagrams
  • 14.1. Wire Harness Diagram Front Chassis
  • 14.2. Wire Harness Diagram Rear Chassis
  • 14.3. Wire Harness Diagram Lower ROPS/FOPS (1 of 2)
  • 14.4. Wire Harness Diagram Lower ROPS/FOPS (2 of 2)
  • 14.5. Wire Harness Diagram Upper ROPS/FOPS
  • 14.6. Wire Harness Diagram Steering Column
  • 14.7. Wire Harness Diagram HVAC
  • 14.8. Wire Harness Diagram Rear Electrical Auxiliary
  • 14.9. Wire Harness Diagram Front Electrical Auxiliary
  • 15. Electrical Schematics
  • 15.1. Electrical Schematic Rear Chassis
  • 15.2. Electrical Schematic Front Chassis
  • 15.3. Electrical Schematic Power Distribution
  • 15.4. Electrical Schematic Grounds
  • 15.5. Electrical Schematic Lower ROPS/FOPS
  • 15.6. Electrical Schematic Upper ROPS/FOPS
  • 15.7. Electrical Schematic Steering Column
  • 15.8. Electrical Schematic HVAC
  • 15.9. Electrical Schematic CAN Network
  • 15.10. Electrical Schematic Lights
  • 15.11. Electrical Schematic Engine (Deutz TD 2.2 L3)
  • 15.12. Electrical Schematic Electrical Auxiliary Circuits
  • 15.13. Electrical Schematic Hydraulics Electrical
  • 16. Operation Station
  • 16.1. HVAC System
  • 17. Chassis
  • 17.1. Chassis General Information
  • 17.2. Side Panel Removal/Replacement
  • 17.3. Rear Cover Removal/Replacement
  • 17.4. Service Cover Removal/Replacement
  • 17.5. ROPS/FOPS
  • 17.6. Engine Cover Removal/Replacement
  • 17.7. Articulation Joint
  • 18. Electrical Control System
  • 18.1. Electrical Control System General Information
  • 18.2. Control Modules
  • 18.3. CAN System Service/Computer Connection
  • 18.4. Operation/Controller Area Network (CAN) Functional Organization
  • 18.5. Accessories and Options Electrical Functional Detail
  • 18.6. CAN/Control System Troubleshooting
  • 19. Index
  • 20. Torque Specifications
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