Manitou 200 ATJ RC ST5 S1, 200 ATJ ST5 S1 Service Manual 647817EN-USM14

Description

• Model List:
  • 200 ATJ RC ST5 S1
  • 200 ATJ ST5 S1

• 1. Legal disclaimer
• 2. Foreword
• 3. Intervention during the warranty period
• 4. Supplier Documentation List
• 5. Safety
• 5.1. Servicing Rules
• 6. Machine Service Operations
• 6.1. Servicing position
• 6.2. Preparation and safety instructions MEWP
• 7. Characteristics and specifications
• 7.1. Characteristics (200 ATJ ST5)
• 7.2. Dimensions (200 ATJ ST5)
• 7.3. Lubricants and fuel (200 ATJ ST5)
• 8. Reference information
• 8.1. Explanation of symbols
• 8.2. List of Abbreviations
• 8.3. Standard tightening torques
• 8.4. Metric imperial unit conversion
• 9. Location of name and identification plate
• 9.1. Location of name and identification plates
• 10. Characteristics and specifications
• 10.1. General characteristics Yanmar 3TNV88CKMU
• 11. Location
• 11.1. Location of engine components Yanmar 4TNV88CKMU 200 ATJ
• 11.2. Location of cooling system components 200 ATJ ST5
• 11.3. Location of air system components 200 ATJ ST5
• 11.4. Location of fuel system components 200 ATJ ST5
• 12. Control and adjustment
• 12.1. DEF regeneration management
• 12.2. Tightening torques for the shock mounts 200 ATJ ST5
• 13. Removal
• 13.1. Removing the engine cover
• 13.2. Removing the engine 200 ATJ ST5
• 14. Refit
• 14.1. Installing Engine Components
• 15. Characteristics and specifications
• 15.1. Supplier Documentation
• 16. Location
• 16.1. Location of hydrostatic components 200ATJ ST5
• 16.2. Location of hydrostatic pump pressure ports 260TJP/280TJ ST5
• 16.3. Location of hydrostatic pump adjustment ports 260TJP/280TJ ST5
• 17. Control and adjustment
• 17.1. Requirements for hydrostatic adjustmentsA4VG56A10VG45TJ
• 17.2. Adjusting the LP booster valveA4VG56A10VG45TJ
• 17.3. Adjusting the idle point A4VGA10VGTJ
• 17.4. Adjusting the flow cancellation valve A4VGA10VGTJ
• 17.5. Adjusting the HP valves A4VGA10VGTJ
• 18. Removal
• 18.1. Removing the engine cover
• 18.2. Removing the Hydrostatic Pump 200 ATJ ST5
• 18.3. Removing the Hydrostatic Motor 200 ATJ ST5
• 19. Control and adjustment
• 19.1. Freewheel Operation
• 19.2. Front axle tightening torques
• 19.3. Rear axle tightening torques
• 20. Removal
• 20.1. Removing the front axle
• 20.2. Removing the rear axle
• 21. Refit
• 21.1. Refitting the front axle
• 21.2. Refitting the rear axle
• 22. Section Not Applicable
• 23. Removal
• 23.1. Removing the telescope cylinder slide pads
• 23.2. Removing the arm 3 pads
• 23.3. Removing the moving tube pads
• 24. Refit
• 24.1. Refitting the arm 3 pads
• 24.2. Refitting the moving tube pads
• 25. Characteristics and specifications
• 25.1. List of hydraulic components
• 25.2. PVG32 4T control valve 52711732
• 25.3. PVG32 control valve PVP inlet module
• 25.4. PVG32 control valve PVB(PVLPPVLA) module
• 25.5. PVG32 control valve PVS(LX) outlet module
• 25.6. PVG32 control valve PVEA electrical command module
• 25.7. MA250CDC 016 control valve 685085
• 25.8. Brake Control valve 52653139
• 25.9. Generator valve 52594226
• 25.10. Hydrostatic pump 683966
• 26. Schematics
• 26.1. Hydraulic schematic diagrams
• 27. Location
• 27.1. Location of hydraulic components in the arms
• 27.2. Location of hydraulic components in the chassis
• 27.3. Location of hydraulic components in the turret
• 28. Control and adjustment
• 28.1. Prerequisites for taring proportional distributor
• 28.2. Proportional distributor calibration (PVG324T)
• 28.3. Distributor block calibration turret
• 28.4. Compensating / Tilting circuit
• 28.5. Purging the steering system
• 29. Removal
• 29.1. Removing the proportional valve elements
• 29.2. Removing the Distributor block (turret)
• 29.3. Removing a valve from main valve bank (turret)
• 29.4. Removing the jib cylinder
• 29.5. Removing the tilting cylinder
• 29.6. Removing the compensating cylinder
• 29.7. Removing the arm 1/2 cylinder
• 29.8. Removing the arm 3 cylinder
• 29.9. Removing the telescope cylinder
• 29.10. Removing the basket rotation cylinder
• 29.11. Removing a cylinder valve block
• 29.12. Removing a valve from a cylinder valve block
• 30. Refit
• 30.1. Installing a valve from main valve bank (turret)
• 30.2. Refitting cylinders
• 31. Specific tools
• 31.1. Digital manometer kit
• 31.2. Basic manometer kit
• 31.3. Loosening and positioning tools
• 32. Characteristics and specifications
• 32.1. Fuses and relays
• 32.2. Technical sheets for electrical components
• 33. Schematics
• 33.1. Electrical Diagram Codification
• 33.2. Electrical marking of cables
• 33.3. Position of components on electrical diagrams 200 ATJ ST5
• 33.4. Electrical schematic diagram 200 ATJ ST5
• 34. Location
• 34.1. Location of electrical components 200 ATJ ST5
• 34.2. location of electrical harnesses 200 ATJ ST5
• 34.3. Description of electrical harnesses 200 ATJ ST5
• 34.4. Base control panel indicators lamps wiring
• 34.5. Basket Control Panel Indicators Lamps Wiring
• 35. Control and adjustment
• 35.1. General remarks for adjustment procedures 260TJP/280TJ ST5
• 35.2. Program Operation
• 35.3. Calibrating the manipulators 260TJP/280TJ ST5
• 35.4. Joysticks Testing
• 35.5. Telescope Retracted Sensor Adjustment
• 35.6. Arm down Sensor Adjustment
• 35.7. Tilt Calibration
• 35.8. Overload Sensors Adjustment
• 35.9. Speed calibration
• 35.10. Adjusting the optional generator 260TJP/280TJ ST5
• 35.11. StopGo option management
• 36. Removal
• 36.1. Removing the UC234 card from the base console
• 36.2. Removing UD70 card from base control panel 260TJP/280TJ ST5
• 37. Troubleshooting
• 37.1. Fault Codification
• 37.2. List of Alert and Default Codes
• 37.3. List of Alert and Default Codes (Refer to Section 120)
• 38. Specific tools
• 38.1. Breakout boxes
• 39. Section Not Applicable
• 40. Control and adjustment
• 40.1. Controlling the slewing ring gear play 200ATJ ST5
• 41. Location
• 41.1. Location of SPS components
• 41.2. Description of electrical harnesses SPS option
• 42. Control and adjustment
• 42.1. Adjusting Sensor cable
• 43. DTC error codes for mobile elevating platforms (Yanmar ST5)
• 43.1. Generic SPN prefixes
• 43.2. Generic FMI suffixes
• 43.3. Complete DTC codes
• 44. Diagnostics Case (MEWP)
• 44.1. Contents of reprogramming case
• 44.2. Individual reprogramming of ECUs file .H86
• 44.3. Individual reprogramming of ECUs file .H86
• 44.4. Individual reprogramming of ECUs file .HQX
• 44.5. Individual reprogramming of ECUs file .HQX
• 44.6. Reprogramming via CAN BUS connection to the UPC30
• 44.7. Reprogramming via CAN BUS connection to the base control panel