Manitou RT185, RT215, RT255, 1850RT, 2150RT, 2550RT Service Manual 50940649 RevD
$30
- Type Of Manual: Service Manual
- Manual ID: 50940649 RevD
- Format: PDF
- Size: 45.6MB
- Number of Pages: 322
Description
-
Model List:
- RT185
- RT215
- RT255
- 1850RT
- 2150RT
- 2550RT
- 1. Table of Contents
- 2. Safety
- 2.1. Safety Symbol and Signal Words
- 2.2. Mandatory Safety Shutdown Procedure
- 2.3. Before Starting
- 2.4. During Operation
- 2.5. Applications with LoadHandling Devices
- 2.6. Parking the Machine
- 2.7. Electrical Energy
- 2.8. Maintenance and Service Safety Practices
- 2.9. Battery Hazards
- 2.10. Fire Hazards
- 2.11. Additional Safety Equipment
- 2.12. Crystalline Silica Exposure
- 2.13. Transporting the Machine
- 2.14. Lifting the Machine with a Crane
- 2.15. Loading and Transporting the Machine
- 2.16. Safety Decals
- 2.17. ANSIStyle Safety Decals
- 2.18. ISOStyle Safety Decals
- 2.19. Lifting the Machine using a Crane
- 2.20. Loading and Transporting the Machine on a Transport Vehicle
- 3. Introduction
- 3.1. Contents and Use of this Manual
- 3.2. Machine Orientation
- 3.3. Component Identification
- 3.4. Machine Model and Serial Number Locations
- 3.5. ROPS/FOPS Certification Label
- 3.6. Indicator and Operation Symbols
- 3.7. Machine Controls and Operation
- 4. Maintenance
- 4.1. Maintenance Schedule
- 4.2. Engine Maintenance
- 4.3. DPF Service
- 4.4. Fuel System Maintenance
- 4.5. Hydraulic System Maintenance
- 4.6. Hydraulic Hose Maintenance
- 4.7. Travel Motor Maintenance
- 4.8. Track Maintenance
- 4.9. General Lubrication
- 4.10. Tilting ROPS/FOPS
- 4.11. Electrical System
- 4.12. Lighting
- 4.13. LongTerm Storage
- 4.14. Air Conditioning Maintenance
- 4.15. Windshield Washer Reservoir
- 4.16. Window Removal
- 4.17. Final Shutdown / Decommissioning
- 5. Models RT255 and 2550RT Deutz Engine
- 5.1. General Information
- 5.2. Engine Access
- 5.3. Engine Maintenance
- 5.4. Deutz Engine Removal/Installation
- 5.5. Fuel System Maintenance
- 5.6. Engine Troubleshooting
- 6. Models RT215, RT185, 2100RT, and 1850RT Yanmar Engine
- 6.1. General Information
- 6.2. Engine Access
- 6.3. Engine Maintenance
- 6.4. Yanmar Engine Removal/Installation
- 6.5. Fuel System Maintenance
- 6.6. Engine Troubleshooting
- 7. Hydrostatic Drive System
- 7.1. General Information
- 7.2. General Hydraulic Service Notes
- 7.3. Hydraulic Oil Analysis
- 7.4. Hydrostatic Drive Pump
- 7.5. Hydrostatic Pump Relief Valves
- 7.6. Travel Drive Troubleshooting
- 7.7. Neutral Centering Check/Adjustment
- 7.8. Straight Tracking Adjustment
- 7.9. Hydrostatic Pump Removal and Installation
- 7.10. Hydrostatic Pump Drive Coupling Removal and Installation
- 7.11. Travel Motors
- 7.12. Travel Drive HighSpeed Troubleshooting
- 7.13. Tracks
- 7.14. Parking (SAHR) Brake Malfunctions
- 7.15. Hydrostatic Drive System Troubleshooting
- 8. Work Hydraulics
- 8.1. General Information
- 8.2. General Hydraulic Service Notes
- 8.3. Hydraulic Oil Analysis
- 8.4. Main Pressure Test and Adjustment
- 8.5. Hydraulic Gear Pump
- 8.6. Control Valve
- 8.7. Tilt/Lift Cylinder Service/Tests
- 8.8. Hydraulic Cylinder Disassembly/ Assembly
- 8.9. Work Hydraulics Tests and Solenoid Valves
- 8.10. Hydraglide
- 8.11. Solenoid Valve Disassembly/ Reassembly
- 8.12. Work Hydraulics Troubleshooting
- 9. Hydraulic Schematic
- 10. Electrical Control System
- 10.1. Electrical Control System General Information
- 10.2. Control Modules
- 10.3. CAN System Service/Computer Connection
- 10.4. Operation/Controller Area Network (CAN) Functional Organization
- 10.5. Accessories and Options Functional Detail
- 10.6. CAN/Control System Troubleshooting
- 10.7. Indicator Lamp Troubleshooting
- 11. Electrical System
- 11.1. Battery
- 11.2. Power Distribution
- 11.3. Glow Relay Solenoid Test
- 11.4. PowerATach Relay Solenoid Test
- 11.5. Control Modules
- 11.6. Lighting
- 12. Wire Harness Diagrams
- 12.1. Chassis Wire Harness Diagram RT255 and 2550RT (Page 1 of 2)
- 12.2. Chassis Wire Harness Diagram RT255 and 2550RT (Page 2 of 2)
- 12.3. Chassis Wire Harness Diagram RT185, RT215, 1850RT, and 2150RT (Page 1 of 2)
- 12.4. Chassis Wire Harness Diagram RT185, RT215, 1850RT, and 2150RT (Page 2 of 2)
- 12.5. Deutz Engine Wire Harness Diagram RT255 and 2550RT
- 12.6. Yanmar interim Tier 4 Engine Wire Harness Diagram RT185, RT215, 1850RT, and 2150RT
- 12.7. Yanmar Tier 4 Engine Wire Harness Diagram RT185, RT215, 1850RT, and 2150RT
- 12.8. ROPS/FOPS (Cab) Wire Harness
- 12.9. Operators Seat Wire Harness Diagram)
- 12.10. Rear Door Wire Harness Diagram)
- 12.11. Pin Connector Wire Harness Diagram)
- 13. Electrical Schematics
- 13.1. Electrical Schematic Power Distribution
- 13.2. Electrical Schematic Chassis
- 13.3. Electrical Schematic ROPS/FOPS
- 13.4. Electrical Schematic Operators Seat
- 13.5. Electrical Schematic Rear Door
- 13.6. Electrical Schematic Deutz Tier 4 Engine RT255, and 2550RT
- 13.7. Electrical Schematic Yanmar Tier 4 Engine RT185, RT215, 1850RT, and 2150RT
- 13.8. Electrical Schematic Yanmar interim Tier 4 Engine RT185, RT215, 1850RT, and 2150RT
- 13.9. Electrical Schematic Road Lights
- 14. Lift Arm
- 14.1. Lift Arm Support
- 14.2. Lift Arm Alignment Stops
- 14.3. Tilt Stop Adjustment
- 14.4. Lift Arm Removal
- 14.5. Lift Arm Installation
- 15. ROPS/FOPS/Cab
- 15.1. Tilting ROPS/FOPS
- 15.2. ROPS/FOPS Removal
- 15.3. ROPS/FOPS Installation
- 16. HVAC System
- 16.1. Air Conditioning Refrigerant Recovery
- 16.2. Air Conditioning System Charging
- 17. Index
- 18. Specifications
- 18.1. Fluids/Lubricants Types and Capacities
- 18.2. Dimensions
- 18.3. Payloads/Capacities
- 18.4. Weights
- 18.5. Track Drive
- 18.6. Coolant Compound Table
- 18.7. Engine
- 18.8. Hydraulic System
- 18.9. Electrical System
- 18.10. Sound Power/Pressure Levels
- 19. Torque Specifications
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