John Deere DN495 G5 Dry Spinner Spreader Operator Manual OMKK83009

John Deere DN495 G5 Dry Spinner Spreader Operator Manual OMKK83009-2

John Deere DN495 G5 Dry Spinner Spreader Operator Manual OMKK83009-3

John Deere DN495 G5 Dry Spinner Spreader Operator Manual OMKK83009

Type Of Manual: Operator Manual
Manual ID: OMKK83009
Format: PDF
Size: 12.6MB
Number of Pages: 152

Category: John Deere Operators Manuals PDF Tag: Agricultural

Description

Model List:
- DN495 G5 Dry Spinner Spreader

1. Introduction
1.1. Foreword
1.2. Predelivery
1.3. Delivery
1.4. AfterSale
1.5. Owner Register
1.6. Component Identification
1.7. Recognize Safety Information
1.8. Understand Signal Words
1.9. Follow Safety Instructions
1.10. Prepare for Emergencies
1.11. Wear Protective Clothing
1.12. Protect Against Noise
1.13. Practice Safe Maintenance
1.14. Park Machine Safely
1.15. Remove Paint Before Welding or Heating
1.16. Avoid Heating Near Pressurized Fluid Lines
1.17. Avoid HighPressure Fluids
1.18. Decommissioning Proper Recycling and Disposal of Fluids and Components
1.19. Handle Chemical Products Safely
1.20. Service Spreader Equipment Safely
1.21. Use Proper Tools
1.22. Work In Ventilated Area
1.23. Handling Batteries Safely
1.24. Service Drive Belts Safely
1.25. Using Compressed Air For Cleaning
1.26. Maintain a Safety Area Around the Machine
1.27. Working Area
1.28. Avoid Backover Accidents
1.29. Before Operating
1.30. Operate Safely
1.31. Avoid Injury from Thrown Objects
1.32. Use Safety Lights and Devices
1.33. Keep Riders Off Machine
1.34. Passenger Seat
1.35. Use Steps and Handholds Correctly
1.36. Use Seat Belt Properly
1.37. Use Caution On Hillsides
1.38. Transport and Operate Safely
1.39. Prevent Machine Runaway
1.40. Handle Fuel SafelyAvoid Fires
1.41. Handle Agricultural Chemicals Safely
1.42. Spreading Dusty Materials
1.43. Avoid Exposure To Chemicals
1.44. Clean Vehicle of Hazardous Chemicals, Including Pesticides
1.45. NonPermissible Use
1.46. Emergency Exit
2. Safety Signs Location
2.1. Replace Safety Signs
2.2. Conveyor Cover Decal
2.3. Spreader Front Decal (If Applicable)
2.4. LeftHand Front Decal
2.5. Roll Tarp Decals (If Equipped)
2.6. LeftHand Front Corner Decals
2.7. LeftHand Rear Side Decals
2.8. RightHand Rear Corner DecalsSingle Bin
2.9. RightHand Rear Corner DecalsSecond Product Bin
2.10. Rear DecalsMultiBin
2.11. Top Side DecalMultiBin
2.12. RightHand Rear Side Decals
2.13. RightHand Front Corner Decals
2.14. Fender Decal
3. Installation Instructions
3.1. Hose Installation Guide
3.2. Install Beacon Light KitIf Equipped
3.3. Install Inverted V
3.4. Install Second Product BinSpreaders with Belt Over Chain Conveyors
3.5. Install Second Product Bin Hillside Divider
3.6. Install Dual Conveyor Cover
3.7. Install Micronutrient Bin Hillside Divider
3.8. Install Micronutrient Bin Cover
3.9. Install StarFire Receiver Bracket (EU Exports Only)
3.10. Install Speed Limit Decal
3.11. Remove Second Product Bin and Install Endgate
4. Safety Features
4.1. Safety Features
5. Controller Operations
5.1. Introduction
5.2. How the ISOBUS Works
5.3. Terminologies
5.4. Diagrams
5.5. Requirements
5.6. Navigation
5.7. Machine Configuration on CommandCenter Display
5.8. Machine Configuration
5.9. Settings
5.10. Material Profile Management
5.11. Component Calibration
5.12. Operation / Features
5.13. Diagnostics
5.14. Hydraulics
5.15. Bin Flush
5.16. Body Module
5.17. Chain Oiler
5.18. Bin Sequencing
5.19. General Alarms
5.20. General Product Control Alarms
5.21. Spinner Alarms
5.22. Fan Frame Alarms
5.23. Feed Gate Alarm
5.24. Hydraulic Alarms
5.25. Default Settings
5.26. Calibration Settings
5.27. Alarm Settings
5.28. Product Setup Guidelines
6. PreStarting Checks
6.1. Informational Decals
6.2. Verify Material Divider Position
6.3. Install Material DeflectorOptional
6.4. Verify Spinner Fin Installation
6.5. Verify Spinner Speed Sensor Gap
6.6. Verify Hillside Divider Location
6.7. Verify Correct Chain TensionBelt Over Chain Conveyor Only
6.8. Verify Second Product Bin Hillside Divider Location
7. Operate System
7.1. Control Switch Box Component Identification
7.2. Setup ISO Aux Control
7.3. Initial StartUp
7.4. Field Test
7.5. Spreader System Check
7.6. Setup Display
7.7. General Operation Process
8. Size Grading and Hardness Test
8.1. Introduction
8.2. Crush Strength
8.3. Hardness Test
8.4. Size Grade Number
8.5. Size Grade Number Scale
9. Spread Pattern
9.1. Spread Pattern Adjustment
9.2. Spinners
9.3. Pulse Width Modulation (PWM) Valve Location
9.4. Spreader Preparation
9.5. Determine Material Bulk Density
9.6. Determine Material CFR
9.7. Calculate Feedgate Opening
9.8. Spread Pattern Test Procedure
9.9. Troubleshooting
10. Lubrication and Maintenance
10.1. Clean Vehicle of Hazardous Chemicals, Including Pesticides
10.2. Prevent Hydraulic System Contamination
10.3. Dispose of Waste Properly
10.4. Service Intervals
10.5. Conveyor CleanoutAs Required
10.6. Belt Over Chain Conveyor Maintenance and AdjustmentAs Required
10.7. Install Replacement Spreader FinsAs Required
10.8. Clean Bin SensorAs Required
10.9. Remove Meter RollersAs Required
10.10. Inspect TarpBiweekly (If Equipped)
10.11. Inspect Tarp Assembly HardwareBiweekly (If Equipped)
10.12. Check Tarp Assembly Cable TensionBiweekly (If Equipped)
10.13. Lubricate Belt Over Chain ConveyorDaily
10.14. Lubricate Idler Shaft Bearings and Adjustment ScrewsWeekly
10.15. Lubricate Drive Shaft BearingsWeekly
10.16. Lubricate Second Product Bin Drive and Idler Shaft Bearings (If Equipped)Weekly
10.17. Check Gear Case OilMonthly
10.18. Lubricate Meter Roller Drive Chains
10.19. Change Hydraulic OilAnnually
10.20. Change Gear Case OilAnnually
10.21. Lubricate Second Product Bin Idler Adjustment ScrewsAnnually
11. Lubricant Specifications
11.1. Transmission and Hydraulic Oil
11.2. Gear Case Oil
11.3. Multipurpose Extreme Pressure (EP) Grease
11.4. Chain Oiler Mixture
12. Troubleshooting
12.1. Troubleshooting
12.2. Schematics
13. Storage
13.1. Avoid Exposure To Chemicals
13.2. Clean Vehicle of Hazardous Chemicals, Including Pesticides
13.3. Prepare Machine for Storage
13.4. Remove Machine from Storage
14. Specifications
14.1. Specifications
14.2. Dimensions
14.3. Recommendations for Stainless Steel Hardware
14.4. Unified Inch Bolt and Screw Torque Values
14.5. Metric Bolt and Screw Torque Values
14.6. Face Seal Fittings Assembly and InstallationAll Pressure Applications
14.7. Metric Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
14.8. Metric Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
14.9. SAE Face Seal and ORing Stud End Fitting Torque ChartStandard Pressures
14.10. SAE Face Seal and ORing Stud End Fitting Torque ChartHigh Pressure Applications
14.11. Four Bolt Flange Fittings Assembly and InstallationAll Pressure Applications
14.12. SAE Four Bolt Flange Cap Screw Torque ValuesStandard Pressure Applications
14.13. SAE Four Bolt Flange Cap Screw Torque ValuesHigh Pressure Applications
14.14. External Hexagon Port Plug Torque Chart
14.15. Identification Numbers
14.16. Interpret the Serial Number of Your Machine 17 digits PIN
14.17. Year of Production Table (Digit 5)
14.18. Keep Proof of Ownership
14.19. Keep Machines Secure
15. John Deere Service Literature Available
15.1. Technical Information
16. John Deere Service Keeps You On The Job
16.1. John Deere Parts
16.2. The Right Tools
16.3. WellTrained Technicians
16.4. Prompt Service

John Deere DN495 G5 Dry Spinner Spreader Operator Manual OMKK83009

Description

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