John Deere 5075M (FT4 Stage V) 5090M 5100M 5100MH 5100ML 5115M and 5115ML (IT4 Stage IIIB and FT4 Stage IV) Tractors Repair Technical Manual TM143719 16JAN23

Introduction
Foreword
Contents
General Information
Safety
Work In Ventilated Area
Recognize Safety Information
Avoid Backover Accidents
Prevent Machine Runaway
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Use a Safety Chain
Work in Clean Area
Decommissioning—Proper Recycling and Disposal of Fluids and Components
Avoid Harmful Asbestos Dust
Use Electronic Display Properly
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Exhaust Filter Cleaning
Handle Fuel Safely—Avoid Fires
Prepare for Emergencies
In Case of Fire
Handle Fluids Safely—Avoid Fires
Avoid High-Pressure Fluids
Use Foldable ROPS and Seat Belt Properly
Avoid Static Electricity Risk When Refueling
Install All Guards
Use Proper Lifting Equipment
Illuminate Work Area Safely
Live With Safety
Service Machines Safely
Support Machine Properly
Protect Against Noise
Remove Paint Before Welding or Heating
Park Machine Safely
Stay Clear of Rotating Drivelines
Follow Safety Instructions
Use Proper Tools
Service Tires Safely
Keep ROPS Installed Properly
Construct Dealer-Made Tools Safely
Practice Safe Maintenance
Understand Signal Words
Replace Safety Signs
Protect Against High Pressure Spray
Store Attachments Safely
Avoid Heating Near Pressurized Fluid Lines
Wear Protective Clothing
Precautions for Welding
Service Accumulator Systems Safely
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service Cooling System Safely
Wait Before Opening High-Pressure Fuel System
Service Front-Wheel Drive Tractor Safely
Use Steps and Handholds Correctly
Handle Electronic Components and Brackets Safely
Transport Tractor Safely
Deliver Safely
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
General Specifications
Regions and Country Versions
Features and Accessories
Machine General Specifications
Drain and Refill Capacities
Service Recommendations for O-Ring Boss Fittings
Straight Fitting
Angle Fitting
Service Recommendations for Flat Face O-Ring Seal Fittings
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Glossary of Terms
Trademarks
Fuel and Lubricants
Alternative and Synthetic Lubricants
Transmission and Hydraulic Oil
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Preferred Coolants
Additional Recommended Coolants
Other Coolants
Water Quality
Coolant Drain Intervals
Operating in Warm Temperature Climates
John Deere COOL-GARD™ II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Freeze Protection
Testing Coolant Freeze Point
Diesel Exhaust Fluid (DEF)—Use in Selective Catalytic Reduction (SCR) Equipped Engines
Disposal of Diesel Exhaust Fluid (DEF)
Refilling Diesel Exhaust Fluid (DEF) Tank
Storing Diesel Exhaust Fluid (DEF)
Testing Diesel Exhaust Fluid (DEF)
Diesel Engine Oil Service Interval for Operation at High Altitude
Diesel Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
John Deere Plus-50™ II is the recommended engine oil.
Engine Oil and Filter Service Intervals—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines
John Deere Break-In Plus™ Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
Oil Filters
Fuel Filters
Diesel Fuel
Required Fuel Properties
E-Diesel fuel
Sulfur content for Interim Tier 4, Final Tier 4, Stage III B, and Stage IV Engines
Sulfur Content for Tier 3 and Stage III A Engines
Sulfur Content for Tier 2 and Stage II Engines
Sulfur Content for Other Engines
Handling and Storing Diesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
BioDiesel Fuel
All John Deere Engines with Exhaust Filter (Released 2011 and After)
All John Deere Engines Excluding Exhaust Filter (Primarily Released Prior to 2012)
BioDiesel Use Requirements and Recommendations
Minimizing the Effect of Cold Weather on Diesel Engines
Use Winter Grade Fuel
Air Intake Heater
Ether
Coolant Heater
Seasonal Viscosity Oil and Proper Coolant Concentration
Diesel Fuel Flow Additive
BioDiesel
Winterfronts
Radiator Shutters
Supplemental Diesel Fuel Additives
Grease
Mixing of Lubricants
Lubricant Storage
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
Oilscan™ and CoolScan™
Serial Number Locations
Serial Numbers
Product Identification Number
Engine Serial Number
4.5 Liter, 4-Cylinder Engine
2.9 Liter, 3-Cylinder Engine
Transmission Serial Number
Front Axle (2WD) Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number
Cab Serial Number
ROPS Serial Number
Engine
Engine
Service Equipment and Tools
Specifications
Other Material
John Deere Engine Repair—Use Component Technical Manual
Remove Engine
Install Engine
Fuel, Air Intake, Exhaust, and Cooling
Fuel System
Specifications
Injection Pump, Nozzle and Governor Repair—Use Component Technical Manual
Remove, Inspect, and Install Main Fuel Tank
Remove
Install
Remove, Inspect, and Install Auxiliary Fuel Tank
Replace Fuel Level Sender
Replace Fuel Filters
Remove and Install Fuel Primer Pump Assembly
Remove, Inspect, and Install Fuel Cooler
Replace Fuel Strainer and In-Line Check Valve
Inspect and Replace Fuel System Lines
Air Intake System
Specifications
Turbocharger Repair
Remove, Inspect, and Install Air Cleaner Elements
Remove and Install Air Cleaner
Remove and Install Air Heater Housing
Remove and Install Turbocharger
Remove, Inspect, and Install Charge Air Cooler (CAC)
Exhaust System
Specifications
Remove and Install Exhaust Pipe—FT4
Remove and Install Exhaust Pipe—IT4
Cooling System
Specifications
Engine Coolant Pump Repair—Use Component Technical Manual
Drain Coolant
Remove and Install Coolant Recovery Tank
Remove and Inspect Radiator
4-Cylinder Engine
3-Cylinder Engine
Install Radiator
Remove and Install Thermostat
Inspect and Replace Belt Tensioner
4-Cylinder Engine
3-Cylinder Engine
Remove and Install Viscous Clutch
Aftertreatment System
Specifications
Service Equipment and Tools
Fuel Dosing Aftertreatment Device Repair and Adjustment—Use Component Technical Manual
DEF Dosing Aftertreatment Devices Repair and Adjustment—Use Component Technical Manual
Remove and Install DEF Tank
Remove and Install DEF Dosing Injector
Remove and Install Aftertreatment Device (ATD)
Remove
Install
Remove and Install DEF Decomposition Tube
Remove and Install Selective Catalyst Reduction (SCR) Canister
Replace DEF Tank Header
Replace DEF Dosing Unit Pump
Electrical
Fuses and Relays
Fuses and Relays
Ground Points
Ground Points
Connectors
Individual Connector Information
Repair (Pull Type) METRI-PACK™ Connectors
Repair (Push Type) METRI-PACK™ Connectors
Exploded View—CINCH FlexBox Connectors
CINCH™ FlexBox Connectors
Remove Connector Body from Blade Terminals
Replace WEATHER PACK™ Connector
Install WEATHER PACK WEATHER PACK ™ Contact
Replace DEUTSCH™ Connectors
Install DEUTSCH™ Contact
Wiring Harnesses
Wiring Harnesses
Electrical Components
Electrical Components
Reverser Switch
Connector Access – Below Operator Seat
Connector Access – Below Operator Station (CAB)
Connector Access – Behind Fuel Tank
Connector Access – Behind DEF Tank
Connector Access – Rear End
On LHS Above Differential Housing
Behind SCV
Drive Systems and Transmissions
Transmission Component Identification
Component Location
Separation
Specifications
Component Location
Other Material
Remove, Inspect, and Repair Speed and Range Shift Levers
Remove and Install Drive Train Assembly
Separate Transmission Case from Differential Case
Remove and Inspect Transmission
Install Transmission
Disassemble and Inspect Transmission Lube Pump
Assemble Transmission Lube Pump
SS Transmission
Specifications
Service Equipment and Tools
Other Material
Exploded View— Synchronizer
Disassemble, Inspect, and Assemble Top Shaft Assembly—SS Transmission
Disassemble, Inspect, and Assemble Speed Shift Assembly—SS Transmission
Disassemble, Inspect, and Assemble Differential Drive Shaft—SS Transmission
Disassemble, Inspect, and Repair Range Shift Assembly—SS Transmission
Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—SS Transmission
Disassemble, Inspect, and Assemble Countershaft Assembly—SS Transmission
Park Lock Adjustment Procedure—SS Transmission
Adjust Park Rail Engaged Position:
Adjust Park Rail Disengaged Position:
Adjust Angular Relationship Between Cross Shaft Park Arm and Speed Shift Arm:
Checks:
Park Lock Capacity Test:
Complete Assembly:
PR Transmission
Specifications
Service Equipment and Tools
Essential or Recommended Tools
Other Material
Exploded View— Synchronizer
Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Transmission
Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Transmission
Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Transmission
Disassemble, Inspect, and Repair Range Shift Assembly—PR Transmission
Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Transmission
Disassemble, Inspect, and Assemble Countershaft Assembly—PR Transmission
Park Lock Adjustment Procedure—PR Transmission
Adjust Park Rail Engaged Position:
Adjust Park Rail Disengaged Position:
Adjust Angular Relationship Between Cross Shaft Park Arm and Speed Shift Arm:
Checks:
Park Lock Capacity Test:
Complete Assembly:
PR Plus Transmission
Specifications
Service Equipment and Tools
Essential or Recommended Tools
Other Material
Exploded View— Synchronizer
Disassemble, Inspect, and Assemble Top Shaft Assembly—PR Plus Transmission
Disassemble, Inspect, and Assemble Speed Shift Assembly—PR Plus Transmission
Disassemble, Inspect, and Assemble Differential Drive Shaft—PR Plus Transmission
Disassemble, Inspect, and Repair Range Shift Assembly—PR Plus Transmission
Disassemble, Inspect, and Assemble Park Lock Shift Rail Assembly—PR Plus Transmission
Disassemble, Inspect, and Assemble Countershaft Assembly—PR Plus Transmission
Park Lock Adjustment Procedure—PR Plus Transmission
Adjust Park Rail Engaged Position:
Adjust Park Rail Disengaged Position:
Adjust Angular Relationship Between Cross Shaft Park Arm and Speed Shift Arm:
Checks:
Park Lock Capacity Test:
Complete Assembly:
Clutch Assembly – SS Transmission
Specifications
Essential or Recommended Tools
Other Material
Remove and Install Clutch and Shaft Assembly—SS Transmission
Disassemble, Inspect, and Assemble Clutch Shaft Assembly—SS Transmission
Disassemble, Inspect, and Assemble Pump Idler Shaft Assembly—SS Transmission
Disassemble and Inspect Clutch Pack—SS Transmission
Assemble Clutch Pack—SS Transmission
Remove, Inspect, and Repair Clutch Pedal and Linkage—SS Transmission
Clutch Assembly – PR Transmission
Specifications
Essential or Recommended Tools
Other Material
Remove and Install Clutch and Shaft Assembly—PR Transmission
Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Transmission
Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Transmission
Disassemble, Inspect, and Assemble Reverse Idler Shaft Assembly—PR Transmission
Disassemble and Inspect Clutch Pack—PR Transmission
Assemble Clutch Pack—PR Transmission
Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Transmission
Clutch Assembly – PR Plus Transmission
Specifications
Essential or Recommended Tools
Other Material
Remove and Install Clutch and Shaft Assembly—PR Plus Transmission
Disassemble, Inspect, and Assemble Low Clutch Shaft Assembly—PR Plus Transmission
Disassemble, Inspect, and Assemble Reverse Clutch Assembly—PR Plus Transmission
Disassemble, Inspect, and Assemble High Clutch Assembly—PR Plus Transmission
Disassemble and Inspect Clutch Pack—PR Plus Transmission
Assemble Clutch Pack—PR Plus Transmission
Remove, Inspect, and Repair Clutch Pedal and Linkage—PR Plus Transmission
Essential or Recommended Tools
Differential
Specifications
Other Material
Essential or Recommended Tools
Remove and Install Differential Assembly
Disassemble, Inspect, and Assemble Differential Assembly
Remove and Inspect Differential Drive Shaft
Differential Cone Point Adjustment
Differential Backlash Adjustment
Control Valve
Specifications
Remove, Inspect, and Install Control Valve—SS Transmission (Cab)
Remove, Inspect, and Install Control Valve—SS Transmission (OOS)
Disassemble, Inspect, and Repair Control Valve—SS Transmission
Remove, Inspect, and Install Control Valve – PR/SR and PR Plus Transmission (Cab)
Remove, Inspect, and Install Control Valve—PR/SR and PR Plus Transmission—OOS
Disassemble, Inspect, and Repair Control Valve – PR/SR and PR Plus Transmission
Final Drives
Specifications
Other Material
Remove and Install Final Drive Assembly
Remove and Inspect Planetary Drive Assembly
Install Planetary Drive Assembly
Remove, Inspect, and Install Axle Shaft Assembly
Hi – Crop Final Drives
Specifications
Other Material
Remove and Install Hi-Crop Axle Assembly
Remove, Inspect, and Install Hi-Crop Final Drive Assembly
Rear PTO
Specifications
Service Equipment and Tools
Service Equipment and Tools
Remove, Inspect, and Install Rear PTO Lever and Linkage (Cab)
Remove, Inspect, and Install Rear PTO Lever and Linkage (OOS)
Remove, Inspect, and Install Rear PTO Lever and Linkage (Low Profile)
PTO 540/540E Shift Lever and Linkage Adjustment
Remove and Install Rear PTO Drive Shaft Assembly
Disassemble, Inspect, and Assemble 540/540E Rear PTO Drive Shaft Assembly
Disassemble, Inspect, and Assemble 540/540E/1000 with Rear PTO Drive Shaft Assembly
Disassemble, Inspect, and Assemble 540/540E/Ground Drive PTO Shaft Assembly
Disassemble, Inspect, and Assemble Rear PTO Clutch Assembly
Mechanical Front – Wheel Drive
Specifications
Other Material
MFWD Axle Repair—Use Component Technical Manual
Remove and Install MFWD Gearbox
Disassemble, Inspect, and Install MFWD Idler Shaft Assembly
Disassemble, Inspect, and Install MFWD Output Shaft Assembly
Remove, Inspect, and Install MFWD Drive Shaft
Remove and Install MFWD Axle Housing Assembly
Creeper Assembly
Specifications
Other Material
Remove, Inspect, and Install Creeper Control Lever and Cable—OOS
Remove, Inspect, and Install Creeper Control Lever and Cable—Cab
Remove, Inspect, and Install Creeper Gear Assembly
Creeper Interlock Shimming Procedure
Front PTO
Specifications
Other Material
Front PTO General Repair Procedures
Clean Front PTO Oil Screen
Replace Front PTO Solenoid Valve
Remove Front PTO Oil Pump
Exploded View of Front PTO Oil Pump
Install Oil Pump in Front PTO
Front PTO Sectional View
Disassemble Front PTO
Assemble Front PTO
Disassemble Front PTO Clutch
Assemble Front PTO Clutch
Remove Front PTO Drive Coupling
Install Front PTO Drive Coupling
Remove Front PTO
Install Front PTO
Remove Front PTO Oil Cooler
Install Front PTO Oil Cooler
Steering and Brakes
Steering
Other Material
Specifications
Remove and Install Steering Wheel
Remove and Install Steering Valve
Remove and Install Tilt/Telescoping Steering Column
Remove and Install Steering Cylinder—2WD Axle
Disassemble, Inspect, and Assemble Steering Cylinder—2WD Axle
Remove, Inspect, and Install Tie Rod Assembly—2WD Axle
Remove and Install Steering Cylinder—MFWD Axle
Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle
Remove, Inspect, and Install Tie Rod Assembly—MFWD Axle
Inspect and Replace Steering Hydraulic Lines
Service Brake Repair
Service Equipment and Tools
Specifications
Remove and Install Brake Pedals and Brake Valve
Remove and Inspect Brakes
Install Brakes
Inspect and Replace Brake Hydraulic Lines
Adjust Brake Pedals
Brake Bleeding Procedure (with Secondary Brakes)
Assemble Brake Bleeding Hoses
Bleed Secondary Brakes
Bleed Service Brake System
Brake Bleeding Procedure (without Secondary Brakes)
Assemble Brake Bleeding Hoses
Bleed Service Brake System
Secondary Brake Repair
Specifications
Remove and Install Secondary Brake Lever
Remove and Install Secondary Brake Valve Assembly
Remove and Install Brake Resolution Manifold (BRM) Assembly
Disassemble and Assemble Secondary Brake Valve Assembly
Disassemble and Assemble Brake Resolution Manifold (BRM) Assembly
Air Brakes Repair
Specifications
Safety Information When Working on the Air Brake System
Air Brake System, Screw Union Installation
Remove and Install Compressor
Remove and Install Compressed Air Tank
Remove and Install Pressure Regulating Valve
Remove and Install Dual-Line Air Brake Control Valve
Remove and Install Coupler
Air Brake System
Air Brake Test Procedure
Hydraulic Trailer Brake Repair
Specifications
Other Material
Remove, Inspect, and Install Hydraulic Trailer Brake (HTB) Valve
Disassemble, Inspect, and Assemble Hydraulic Trailer Brake (HTB) Valve
Inspect and Replace Hydraulic Trailer Brake (HTB) Valve Lines
Hydraulics
Hydraulic Pump and Filter
Specifications
Remove and Install Hydraulic Pump
Remove and Install Hydraulic Pump External Components
Disassemble, Inspect, and Assemble Hydraulic Pump
Remove and Install Hydraulic Oil Filter and Manifold
Hydraulic Oil Cooler
Other Material
Remove, Inspect, and Install Hydraulic Oil Cooler
Hitch Valve
Other Material
Specifications
Inspect and Repair Control Levers and Cables—Mechanical Hitch (OOS)
Inspect and Repair Control Levers and Cables—Mechanical Hitch (Cab)
Inspect and Repair Mechanical Hitch Control Linkage
Remove and Install Mechanical Hitch Valve
Remove and Install Electrohydraulic Hitch Valve
Remove and Install Stepper Motor
Remove and Install Position Sensor and Toothed Segment
Electrohydraulic Hitch Valve Repair
Electrohydraulic Hitch Valve—Exploded View
Electrohydraulic Hitch Valve Components
Remove and Install Implement Relief Valve
Remove and Install High-Pressure Compensator Valve
Remove and Install Raise Valve
Remove and Install Compensator Relief Valve
Remove and Install Compensator Hitch Surge Relief Valve
Remove and Install Lower Valve
Remove and Install Load Check Valve
Mechanical Hitch Valve Repair
Mechanical Hitch Valve—Exploded View
Mechanical Hitch Valve Components
Remove and Install Main Relief Valve
Remove and Install Rate-of-Drop Valve
Remove and Install Check Valve
Remove and Install Shock Relief Valve
Remove and Install Load Sense Relief Valve
Inspect and Repair Draft Sensing Assembly—Mechanical Hitch
Inspect and Repair Draft Sensing Assembly—Electrohydraulic Hitch
Remove, Inspect, and Install Lift Arms
Remove, Inspect, and Install Lift Cylinders
Mechanical Hitch Adjustment
Hydraulic Rear Selective Control Valve
Other Material
Specifications
Inspect and Repair SCV Levers and Linkages (Cab)
Inspect and Repair SCV Levers and Linkages (OOS)
Inspect and Repair SCV Levers and Linkages (Low Profile)
Rear SCV Control Cable Adjustment
CAB
OOS
Remove and Install Rear Selective Control Valve (SCV)
Dual Rear Selective Control Valve (SCV)
Disassemble Dual Rear Selective Control Valve (SCV)
Disassemble, Inspect, and Assemble SCV Inlet Section
Disassemble, Inspect, and Assemble Spool I Section
Disassemble, Inspect, and Assemble Spool II Section
Assemble Dual Rear Selective Control Valve (SCV)
Deluxe Rear Selective Control Valve (SCV)
Disassemble Deluxe Rear Selective Control Valve (SCV)
Disassemble, Inspect, and Assemble Spool I Section
Disassemble, Inspect, and Assemble Spool II Section
Disassemble, Inspect, and Assemble Spool III Section
Assemble Deluxe Rear Selective Control Valve (SCV)
Hydraulic Mid – Mount Selective Control Valve (SCV)
Other Material
Specifications
Component Location
Inspect and Repair Multi-Function Lever and Linkage
Remove and Install Mid-Mount Selective Control Valve (SCV)
Disassemble, Inspect, and Assemble Mid-Mount Selective Control Valve (SCV)
SCV Power Beyond Plug Operation
Mid-Mount SCV Control Cable Adjustment
Hydraulic Lines
Specifications
Inspect and Replace Hydraulic Lines
Front Hitch
Specifications
Component Location
Remove Front Hitch
Install Front Hitch
Remove and Install Mowing Unit Suspension Brackets
Remove and Install Front Hitch Lines
Remove and Install Front Hitch Multi-Valve
Remove and Install Front Hitch Cylinders
Front Hitch Joint Repair
Miscellaneous
Front Axle – 2WD
Service Equipment and Tools
Specifications
Remove and Install Front Axle—2WD
Inspect and Replace Pivot Pin and Bushings—2WD Axle
Remove and Install Spindle Assembly—2WD Axle
Inspect and Replace Spindle Shaft Bushings—2WD Axle
Inspect and Replace Front Wheel Bearings
Hitches and Drawbars
Specifications
Remove 3-Point Hitch Linkage
Install Lower Draft Links
Install Lift Links
Install Pickup Hitch Lift Links
Install Mechanical Center Link
Install Hydraulic Center Link
Repair Draft Link Latch
Disassemble Hook
Assemble Hook
Remove and Install Pickup Hitch
Remove and Install Drawbar and Support
Remove and Install Drawbar Support (Wagon Hitch)
Remove and Install Wagon Hitch
Remove and Install Guide Rails
Adjust Pickup hitch
Check Manually Operated Wagon Hitch for Wear
Check Remote Controlled Wagon Hitch for Wear
Check Tow Hook on Pickup Hitch for Wear
Check Drawbar for Wear
Remove, Inspect, and Repair Automatic Wagon Hitch
Remote Control for Automatic Wagon Hitch
Proper Use of Drawbar
Fenders
Other Material
Welding Near Electronic Control Units
Remove and Install Fenders—OOS
Right-Hand Fender
Left-Hand Fender
Remove and Install Fenders—Cab
Right-Hand Fender
Left-Hand Fender
Remove and Install Fenders—Low Profile
Right-Hand Fender
Left-Hand Fender
Remove and Install Fender Extension—OOS
Remove and Install Fender Extension—Cab
Remove and Install Fender Extension—Low Profile
Hood
Remove and Install Hood
Step Assembly
Remove and Install Step Assembly––OOS
Remove and Install Step Assembly––Cab
Wheels
Specifications
Jacking Up Tractor––Lifting Points
Tighten Bolts––Front Axle
Adjustable Front Axle
MFWD Axle
Tighten Bolts––Rear Axle
Remove and Install Front Wheel
Remove and Install Rear Wheel
SCR Covers and Shields
Remove and Install SCR Covers and Shields––OOS, Horizontal SCR
Remove and Install SCR Covers and Shields––OOS, Side Exhaust
Remove and Install SCR Covers and Shields––Cab, Horizontal SCR
Remove and Install SCR Covers and Shields––Cab, Side Exhaust
Operator ` s Station
Seat and Support
Specifications
Remove and Install Seat and Support—OOS
Remove and Install Seat and Support—Cab
Control Console
Specifications
Remove and Install Right-Side Control Console—OOS, Mechanical Hitch Control
Remove and Install Right-Side Control Console—OOS, Electrohydraulic Hitch Control
Remove and Install Right-Side Control Console—Low Profile
Remove and Install Right-Side Control Console—Cab
Remove and Install Left-Side Control Console—Cab
Remove and Install Front Control Console
Remove and Install Cowl Cover
OOS
CAB
Roll – Gard
Specifications
Remove and Install Roll-Gard
Remove and Install Rear Roll-Gard—Low Profile
Cab Components
Specifications
Other Material
Essential Tools
Service Equipment and Tools
Remove, Inspect, and Install Cab Interior Recirculating Air Filters
Remove, Inspect, and Install Exterior Cab Intake Air Filter
Remove and Install Headliner
Remove and Install Instructional Seat
Remove and Install Left-Side Upholstery
Remove and Install Right-Side Upholstery
Remove and Install Windshield
Fixed Windshield
Tiltable Windshield
Remove and Install Front Lower Windows
Remove and Install Rear Lower Window
Remove and Install Rear Upper Window
Remove and Install Side Windows
Remove and Install Cab Doors
Remove and Install Inner Roof for Air Conditioning Housing Repair
Remove Cab
Install Cab
Park Position Indicator Installation and Adjustment Procedure
Park Lock Indicator Installation Instructions
Open Operator Station Components
Service Equipment and Tools
Service Equipment and Tools
Other Material
Specifications
Remove Open Operator Station
Install Open Operator Station
Park Position Indicator Installation and Adjustment Procedure—OOS
Park Lock Indicator Installation Instructions
Air Conditioning System
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Recover/Recycle Air Conditioner Refrigerant
Replace Air Conditioner Receiver/Dryer
Remove, Inspect, and Install Air Conditioner Condenser
Remove, Inspect, and Install Air Conditioner Compressor
Test Volumetric Efficiency of Compressor
Test Compressor Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Disassemble, Inspect, and Assemble Compressor
Check Compressor Clutch Hub Clearance
Inspect Compressor Manifold
Remove and Install HVAC Housing Cover
Remove Blower Motors
Remove Evaporator/Heater Core
Leak Test Evaporator/Heater Core
Install Evaporator/Heater Core
Service Expansion Valve
Expansion Valve Bench Test
Refrigerant Oil Information
Check Compressor Oil Charge
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
System Information
Flush Air Conditioning System
Evacuate Air Conditioning System
Charge Air Conditioning System
Heating System
Adjust Heater Temperature Control Cable
Replace Heater Temperature Control Cable
Remove Heater Control Valve
Leak Test Heater Control Valve
Install Heater Control Valve
Special Tools
Dealer Fabricated Tools
DFLV1A-Final Drive Turning Tool
DFRW20—Compressor Holding Fixture
DFT1162—Snap Ring Removal Tool
Page Number
Section 10
Group 05
Group 10
Group 15
Group 20
Section 20
Group 05
Section 30
Group 05
Group 10
Group 15
Group 20
Group 25
Section 40
Group 05A
Group 05B
Group 05C
Group 05D
Group 05E
Section 50
Group 00
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Group 35
Group 40
Group 45
Group 50
Group 55
Group 60
Group 65
Group 70
Group 75
Section 60
Group 05
Group 10
Group 15
Group 20
Group 25
Section 70
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Group 35
Section 80
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Group 35
Section 90
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Group 35
Section 99
Group 05