John Deere 490Plus Rotary Harvesting Unit Operator Manual OMKM135437

Description

• Model List:
  • 490Plus Rotary Harvesting Unit

• 1. Contents
• 1.1. Predelivery Inspection
• 1.1.1. Predelivery Checklist
• 1.1.2. Delivery Checklist
• 1.1.3. AfterSale Checklist
• 1.2. Identification View
• 1.2.1. Identification View
• 1.3. Safety Measures
• 1.3.1. Recognize Safety Information
• 1.3.2. Follow Safety Instructions
• 1.3.3. Understand Signal Words
• 1.3.4. Observe Road Traffic Regulations
• 1.3.5. Operator Ability
• 1.3.6. Use Safety Lights and Devices
• 1.3.7. Prepare for Emergencies
• 1.3.8. Wear Protective Clothing
• 1.3.9. Check Machine Safety
• 1.3.10. Guards and Shields
• 1.3.11. Stay Clear of the Intake Area
• 1.3.12. Stay Clear of Harvesting Unit
• 1.3.13. Keep Hands Away From Knives
• 1.3.14. Store Attachments Safely
• 1.3.15. Practice Safe Maintenance
• 1.3.16. Stay Clear of Rotating Drivelines
• 1.3.17. Service Machines Safely
• 1.3.18. Support Machine Properly
• 1.3.19. Avoid HighPressure Fluids
• 1.3.20. Driving on Roads with Rotary Harvesting Unit Attached
• 1.3.21. Ballasting for Safe Ground Contact
• 1.3.22. Remove Paint Before Welding or Heating
• 1.3.23. Avoid HighPressure Jet on Safety Decals
• 1.3.24. Decommissioning Proper Recycling and Disposal of Fluids and Components
• 1.3.25. Protect Against Noise
• 1.3.26. Park Machine Safely
• 1.4. Safety Decals
• 1.4.1. Pictorial Safety Signs
• 1.4.2. Replace Safety Signs
• 1.4.3. Operators Manual
• 1.4.4. Repair and Maintenance
• 1.4.5. Rotating Blades
• 1.4.6. Folding Area of the Rotary Harvesting Unit
• 1.4.7. Stay Clear of Rotary Harvesting Unit
• 1.4.8. Rotating Drums
• 1.4.9. Crushing Danger Area
• 1.4.10. Foldable Feed Bars
• 1.4.11. Hydraulic Lines
• 1.4.12. Driveshaft
• 1.4.13. Input Transmission
• 1.5. Haulage
• 1.5.1. Haulage With a Forklift General
• 1.5.2. Loading with a crane (rotary harvesting units up to serial no 135629)
• 1.5.3. Loading with a Crane (rotary harvesting unit starting with Serial No. 135630)
• 1.5.4. Secure the Rotary Harvesting Unit for Transport (Lashing Points)
• 1.6. Preparing the rotary harvesting unit
• 1.6.1. Unpacking
• 1.6.2. Remove the Transport Pallet
• 1.6.3. Moving the shipping stands into the parking position (rotary harvesting unit up to serial no. 135629)
• 1.7. Attaching to a CLAAS Forage Harvester
• 1.7.1. Compatibility Chart
• 1.7.2. Ballasting Harvester
• 1.7.3. Adjust additional headlights on forage harvester
• 1.7.4. Attaching to type 498, 499 and 502 forage harvesters with variable header drive
• 1.7.5. Installing the additional wiring harness (only forage harvesters of types 498, 499 and 502)
• 1.7.6. Attaching to CLAAS Forage Harvesters
• 1.7.7. Rotary Harvesting Units with MultiSpeed Gearbox and Quick Coupler
• 1.7.8. Connect the wiring harness
• 1.7.9. Connect Hydraulic Hoses
• 1.7.10. Replace CLAAS Tray with KEMPER Tray
• 1.8. Attachment to a FENDT Forage Harvester
• 1.8.1. Requirements for the Rotary Harvesting Unit Attachment 490plus
• 1.8.2. Align the Tilt Frame
• 1.8.3. Attaching the Rotary Harvesting Unit to the FENDT Forage Harvesters
• 1.8.4. Connect Hydraulic Hoses and Wiring Harness
• 1.8.5. Shaft
• 1.8.6. Connect U.J. Shaft
• 1.8.7. Select hydraulic setting for the attachment
• 1.8.8. Lateral tilt lock on tilt frame
• 1.9. Detaching the Rotary Harvesting Unit
• 1.9.1. Detach the Rotary Harvesting Unit
• 1.10. Transporting
• 1.10.1. Driving on Public Roads
• 1.10.2. Fold the Rotary Harvesting Unit
• 1.10.3. Apply Decal (Rotary Harvesting Units with Support Wheel)
• 1.10.4. Driving on Public Roads (Rotary Harvesting Units with Comfort Support Wheel)
• 1.10.5. Driving on Public Roads (Rotary Harvesting Units without Comfort Support Wheel)
• 1.11. Operating the Rotary Harvesting Unit
• 1.11.1. Rotary Harvesting Unit Method of Operation
• 1.11.2. Operating the Rotary Harvesting Unit General Use
• 1.11.3. Removing blockages
• 1.11.4. Feeder House Drum Operating Speeds
• 1.11.5. Adjusting Gear Selection with MultiSpeed Gearbox for CLAAS Forage Harvesters
• 1.11.6. Lengths of Cut and Gear Selection with MultiSpeed Gearbox for CLAAS Forage Harvesters
• 1.11.7. Harvesting
• 1.11.8. Hydraulic System
• 1.12. Troubleshooting
• 1.12.1. lus Rotary Harvesting Unit
• 1.13. Lubrication and Periodic Service
• 1.13.1. Service Intervals
• 1.13.2. Fluid Grease for Drives
• 1.13.3. Transmission Oil
• 1.13.4. Coolant for Main Drive Friction Clutch
• 1.13.5. Alternative and Synthetic Lubricants
• 1.13.6. Mixing Lubricants
• 1.13.7. Lubricant Storage
• 1.13.8. At the Start of Every Harvesting Season
• 1.13.9. Use Genuine KEMPER Parts
• 1.13.10. At the Start of Every Harvesting SeasonSpherical Collar Bolts
• 1.13.11. At the Start of Every Harvesting SeasonTransmission Mounting Flange Attaching Screws
• 1.13.12. At the beginning of each harvesting season adjust latch of the chassis
• 1.13.13. General View of Drives and Oil Levels on the Rotary Harvesting Unit
• 1.13.14. Overview of Oil Levels in Input Transmission
• 1.13.15. Every 10 Hours of OperationCleaners and Blade Rotor Segments
• 1.13.16. Every 10 HoursBalancing Weights
• 1.13.17. Every 50 HoursClaw Clutch
• 1.13.18. Every 50 HoursLower Pin of Hydraulic Cylinder and Pivots of the Outer Units
• 1.13.19. Every 50 hours of operationUpper rollers of the tilt frame (rotary harvesting units for CLAAS forage harvesters)
• 1.13.20. Every 50 hours of operationLower rollers of the tilt frame (rotary harvesting units for CLAAS forage harvesters)
• 1.13.21. Every 50 hours of operationSpringloaded pins
• 1.13.22. Every 50 hours of operationAxle pins of the outer units
• 1.13.23. Every 50 operating hoursFold cylinders
• 1.13.24. Every 50 operating hoursLatch jaws
• 1.13.25. Every 3 YearsChange Coolant of Main Drive Friction Clutch
• 1.13.26. After each harvesting season
• 1.14. Service
• 1.14.1. Metric Bolt and Screw Torque Values
• 1.14.2. Relieving Pressure at the Slip Clutches on the Main Drive
• 1.14.3. Disassemble Slip Clutch
• 1.14.4. Installing New Rotating Blades
• 1.14.5. Adjusting the Dividers
• 1.14.6. Checking Adjustment of Scrapers (Inner Drums)
• 1.14.7. Checking Adjustment of Scrapers (Outer Drums)
• 1.14.8. Check Condition of Cleaners
• 1.14.9. Cleaning Rotary Harvesting Unit
• 1.15. Storage
• 1.15.1. Storage at End of Harvesting Season
• 1.15.2. Start of New Season
• 1.16. Specifications
• 1.16.1. Machine Design Life
• 1.16.2. Rotary Harvesting Unit 490plus
• 1.16.3. Sound level
• 1.16.4. EU Declaration of Conformity
• 1.16.5. UK Declaration of Conformity
• 1.17. Serial Number
• 1.17.1. Rotary Harvesting Unit Serial Number Plate
• 1.17.2. Serial Number
• 2. Page Number
• 2.1. Section CLIST
• 2.2. Section 00
• 2.3. Section 05
• 2.4. Section 10
• 2.5. Section 15
• 2.6. Section 20
• 2.7. Section 25
• 2.8. Section 28
• 2.9. Section 30
• 2.10. Section 35
• 2.11. Section 40
• 2.12. Section 45
• 2.13. Section 50
• 2.14. Section 55
• 2.15. Section 60
• 2.16. Section 65
• 2.17. Section 70