John Deere TH 6×4 Diesel Gator Utility Vehicles Operator Manual OMM168629

Description

• Model List:
  • TH 6×4 Diesel Gator Utility Vehicles

• 1. Introduction
• 1.1. Thank You for Purchasing a John Deere Product
• 1.2. Using Your Operators Manual
• 1.3. Machine Use
• 1.4. Special Messages
• 2. Contents
• 3. Product Identification
• 3.1. Record Identification Numbers
• 4. Safety Labels
• 4.1. Safety Label Location
• 4.2. Understanding The NoText Machine Safety Labels
• 4.3. Avoid Injury From Explosion or Riders Falling Off
• 4.4. Young Drivers Increase Chance of Death
• 4.5. Rollover or Falling Off May Cause Death
• 4.6. Drawbar Load
• 4.7. Avoid Injury From Explosion
• 4.8. Prevent Equipment Fires
• 4.9. CE Label
• 4.10. Operating Safely
• 4.11. Parking Safely
• 4.12. Protect Children/Small Adults and Prevent Accidents
• 4.13. Avoid Excessive Speeds
• 4.14. Vibration
• 4.15. Avoid Tipping
• 4.16. Keep Riders Off Vehicle
• 4.17. Using Front Attachments
• 4.18. Transport Loads Safely
• 4.19. Towing Loads Safely With Utility Vehicle
• 4.20. Before Driving
• 4.21. Driving On Rough Terrain
• 4.22. Climbing Or Descending A Hill
• 4.23. Driving Across Slopes
• 4.24. Riding Through Water
• 4.25. Checking Wheel Hardware
• 4.26. Wear Appropriate Clothing
• 4.27. Practice Safe Maintenance
• 4.28. Prevent Fires
• 4.29. Do Not Modify Machine
• 4.30. Tire Safety
• 4.31. Handling Fuel Safely
• 4.32. Handle Agricultural Chemical Safely
• 4.33. Handling Waste Product and Chemicals
• 5. Machine Cleanout
• 5.1. Prevent Fires
• 6. Operating Controls
• 6.1. Operator Station Controls
• 7. Operating
• 7.1. Daily Operating Checklist
• 7.2. Avoid Damage to Plastic and Painted Surfaces
• 7.3. Using Hand Holds
• 7.4. Adjusting Standard Seat
• 7.5. Adjusting Driver Seat With Optional Lever System
• 7.6. Testing Safety Systems
• 7.7. Testing the Safety Start System
• 7.8. Using Park Brake
• 7.8.1. Locking the Park Brake
• 7.8.2. Unlocking the Park Brake
• 7.9. Using Key Switch
• 7.10. Using Headlights
• 7.11. Using and Checking Instrument Panel
• 7.12. Using Accessory Outlet
• 7.13. Using Optional Turn Signal Switch
• 7.14. Using Optional Hazard Lights
• 7.15. Starting the Engine
• 7.16. Stopping Engine
• 7.17. Emergency Stopping
• 7.18. Using Travel Controls
• 7.19. Using Traction Assist (Differential Lock)
• 7.19.1. Engaging the Traction Assist
• 7.19.2. Disengaging the Traction Assist
• 7.20. Using the Cargo Box
• 7.20.1. Raising and Lowering with Manual Lift (Machines Without Cabs)
• 7.20.2. Raising and Lowering with Manual Lift (Machines with Cab)
• 7.20.3. Raising and Lowering with Power Lift
• 7.20.4. Locking Box in Raised Position
• 7.20.5. Operating the Tailgate
• 7.20.6. Using Cargo Box Tie Downs
• 7.21. Loading the Cargo Box
• 7.21.1. Box Volume Capacity
• 7.22. Emptying Cargo Box
• 7.23. Towing Loads
• 7.23.1. Capacity Label
• 7.24. Using Correct Tires and Inflation
• 7.24.1. Inflation
• 7.25. Using Tire Chains
• 7.26. Transporting Vehicle
• 7.26.1. Towing the Vehicle
• 7.26.2. Vehicle Tie Down Locations
• 7.26.3. Hauling the Vehicle
• 8. Optional Attachments Kits
• 8.1. Cab Classification According to EN156951 (for Application of Crop Protection Chemicals and Liquid Fertilizer)
• 8.2. Cab Heater
• 8.3. Using a Trailer
• 9. Replacement Parts
• 9.1. Service Literature
• 9.1.1. Order Service Parts Online
• 9.2. Part Numbers
• 10. Service Intervals
• 10.1. Servicing Your Machine
• 10.2. Break In
• 10.2.1. After First 8 Hours
• 10.3. Break In
• 10.3.1. After First 50 Hours
• 10.4. Every 50 Hours
• 10.5. Every 100 Hours
• 10.6. Every 200 Hours or Annually (whichever comes first)
• 10.7. Every 400 Hours or 24 Months
• 10.8. Every 800 Hours or 24 Months
• 10.9. Every 1000 Hours
• 10.10. Every 1000 Hours or 24 Months (whichever comes first)
• 11. Service Lubrication
• 11.1. Chain Lubricant
• 11.2. Lubricating Front Spindles
• 11.3. Lubricating Drive Chain
• 11.4. Lubricating Transaxle Couplers
• 11.5. Lubricating Cargo Box Tailgate Strikers
• 12. Service Engine
• 12.1. Avoid Fumes
• 12.2. Engine Oil
• 12.3. Checking Engine Oil Level
• 12.4. Changing Engine Oil and Filter
• 12.5. Cleaning Dust Unloading Valve
• 12.6. Checking Air Restriction Indicator
• 12.7. Servicing Air Cleaner Element
• 12.8. Checking Air Intake, Hoses and Clamps
• 12.9. Servicing Sediment Bowl
• 12.9.1. Checking
• 12.9.2. Cleaning
• 12.10. Bleeding Fuel System
• 12.11. Servicing Fuel Injection Pump
• 12.12. Cleaning Engine Compartment
• 12.13. Cleaning Frame Screen, Intake Louver and Radiator Screen
• 12.14. Checking Coolant Level
• 12.15. Service Cooling System Safely
• 12.16. Servicing Cooling System
• 12.16.1. Prepare Vehicle
• 12.16.2. Draining Cooling System
• 12.16.3. Flushing Cooling System
• 12.16.4. Filling Cooling System
• 12.17. Recommended Engine Coolant
• 12.18. Checking Radiator Hoses and Clamps
• 13. Service Transmission
• 13.1. Transaxle Oil
• 13.2. Checking Transaxle Oil Level
• 13.3. Changing Transaxle Oil
• 13.4. Replacing Drive Belt
• 13.5. Checking Drive Chain Tension
• 13.6. Adjusting Drive Chain Tension
• 13.7. Checking Secondary Driven Clutch Buttons
• 14. Service Steering Brakes
• 14.1. Brake Fluid
• 14.2. Check Brake Fluid Level
• 14.3. Checking Brake Pads
• 14.4. Adjusting Park Brake
• 14.5. Checking Brake Lines
• 15. Service Electrical
• 15.1. Service the Battery Safely
• 15.2. Checking the Battery (Sealed Batteries)
• 15.3. Removing and Installing Battery
• 15.3.1. Removing
• 15.3.2. Installing
• 15.4. Cleaning Battery and Terminals
• 15.5. Using Booster Battery
• 15.6. Replacing Headlight Bulb
• 15.7. Replacing Instrument Panel Bulbs
• 15.8. Checking and Replacing Fuses
• 15.9. Servicing the Alternator Belt
• 15.9.1. Checking Belt Tension
• 15.9.2. Adjusting Belt Tension
• 15.9.3. Replacing Belt
• 16. Service Miscellaneous
• 16.1. Using Proper Fuel (Diesel)
• 16.1.1. Sulfur content
• 16.1.2. Using BioDiesel Fuel
• 16.1.3. Handling and Storing Diesel Fuel
• 16.2. Filling Fuel Tank
• 16.3. Lifting Machine
• 16.3.1. Lifting Rear
• 16.3.2. Lifting Front
• 16.4. Removing and Installing Front Wheel Assembly
• 16.4.1. Removing
• 16.4.2. Installing
• 16.5. Removing and Installing Rear Wheel Assembly
• 16.5.1. Removing
• 16.5.2. Installing
• 16.6. Removing and Installing Hood
• 16.6.1. Removing Hood
• 16.6.2. Installing Hood
• 16.7. Replacing Cargo Box Tailgate Bushings
• 16.8. Opening and Closing Service Access Panel
• 16.9. Remove and install Seat Base Panel
• 16.10. Cleaning and Repairing Cargo Box
• 16.10.1. Repairing Accessory Tubes
• 16.10.2. Cargo Box Floor
• 16.11. Cleaning Plastic Hood and Body Panel Surfaces
• 16.12. Cleaning and Repairing Metal Surfaces
• 16.12.1. Cleaning
• 16.12.2. Repairing Minor Scratches (surface scratch)
• 16.12.3. Repairing Deep Scratches (bare metal or primer showing)
• 17. Troubleshooting
• 17.1. Using Troubleshooting Chart
• 17.2. Electrical
• 17.3. Cargo Box
• 18. Storage
• 18.1. Storing Safety
• 18.2. Preparing Machine for Storage
• 18.3. Preparing Fuel and Engine For Storage
• 18.3.1. Engine
• 18.3.2. Removing Machine From Storage
• 19. Specifications
• 19.1. Engine Specifications
• 19.2. Drive Train
• 19.3. Electrical System
• 19.4. Fuel System
• 19.5. Fluid Capacities
• 19.6. Steering and Brakes
• 19.6.1. Heavy Duty All Purpose (HDAP)
• 19.6.2. RunFlat
• 19.6.3. Inflation Pressure
• 19.7. Dimensions
• 19.8. Weights and Capacities
• 19.9. Recommended Lubricants
• 19.10. Fast Engine Idle Speed
• 19.11. Sound Measurements
• 19.12. Vibration Measurements Declared vibration emission value in accordance with EN 12096
• 20. Declaration of Conformity
• 20.1. EC Declaration of Conformity
• 21. Service Statement
• 21.1. John Deere Parts
• 21.2. The Right Tools
• 21.3. Well Trained Technicians
• 21.4. Prompt Service
• 22. Service Record
• 22.1. Record Service Dates