Manitou Dana Axle Type 211 Service Manual 647041EN

Description

• Model List:
  • Dana Axle Type 211

• 1. Page de garde / Front page
• 1.1. ASM0024E_Rev.09 211.pdf
• 1.1.1. Contents
• 1.1.2. Introduction
• 1.1.2.1. Version tracking
• 1.1.2.2. Manual applicability and supported models
• 1.1.3. Specifications
• 1.1.3.1. Definition of viewpoints
• 1.1.3.2. Data plate
• 1.1.3.3. Conversion tables
• 1.1.3.3.1. Units of pressure
• 1.1.3.3.2. Units of weight
• 1.1.3.3.3. Units of torque
• 1.1.3.4. Torque specifications
• 1.1.3.4.1. Coarse pitch
• 1.1.3.4.2. Fine pitch
• 1.1.3.4.3. Wheel nut tightening torques
• 1.1.4. Maintenance
• 1.1.4.1. Maintenance points
• 1.1.4.2. Oil plugs tightening torques
• 1.1.4.3. Oil draining mandatory procedure
• 1.1.4.3.1. Central housing
• 1.1.4.3.2. Planetary gear reduction
• 1.1.4.4. Endstop plier setting
• 1.1.4.4.1. Retaining snap ring for bores
• 1.1.4.4.2. Retaining snap ring for shafts
• 1.1.4.5. Input seal greasing
• 1.1.4.5.1. Handling instruction greasing 1
• 1.1.4.5.2. Handling instruction greasing 2
• 1.1.4.6. Maintenance intervals
• 1.1.4.7. Lubricant sealant specifications
• 1.1.5. Safety precautions
• 1.1.6. Planetary reduction (4 studs version) 16 and steering knuckle
• 1.1.7. Double ujoint (ball bearingbushing version)
• 1.1.8. Planetary reduction (8 studs version) 16 and steering knuckle
• 1.1.9. Steering cylinder
• 1.1.10. Brake service brake, negative brake, 45 locked and 100 locked
• 1.1.10.1. Exploded view
• 1.1.10.2. Brake working conditions
• 1.1.10.2.1. Sahr brake applied
• 1.1.10.2.2. Sahr brake released
• 1.1.10.2.3. Service brake applied
• 1.1.10.2.4. Differential lock applied
• 1.1.10.3. Disassembly
• 1.1.10.4. Assembly
• 1.1.10.5. Brake piston gap check
• 1.1.10.6. Special tools
• 1.1.11. Emergency release of negative brake instructions
• 1.1.11.1. Reset of fails safe brake function
• 1.1.12. Brake negative brake 4 cup springs version
• 1.1.12.1. Exploded view
• 1.1.12.2. Disassembly
• 1.1.12.3. Assembly
• 1.1.13. Normal preloaded differential unit (old version)
• 1.1.13.1. Exploded view
• 1.1.13.2. Disassembly
• 1.1.13.3. Assembly
• 1.1.14. Normal preloaded differential unit (intermediate version)
• 1.1.14.1. Exploded view
• 1.1.14.2. Disassembly
• 1.1.14.3. Assembly
• 1.1.15. Normal preloaded differential unit (last version)
• 1.1.15.1. Exploded view
• 1.1.15.2. Disassembly
• 1.1.15.3. Assembly
• 1.1.16. Flanged reduction gear 603 type integral 603 input gear
• 1.1.17. Bevel pinion normal flange and nut revolution counter version
• 1.1.17.1. Exploded view
• 1.1.17.2. Disassembly
• 1.1.17.3. Assembly
• 1.1.17.3.1. Normal flange version
• 1.1.17.3.2. Revolution counter version
• 1.1.18. Ring and pinion adjusting step for preloaded differential
• 1.1.18.1. Exploded view
• 1.1.18.2. Install and adjust
• 1.1.19. Swinging support
• 1.1.19.1. Exploded view
• 1.1.19.2. Disassembly
• 1.1.19.3. Assembly
• 1.1.20. Planetary reduction 14,23
• 1.1.20.1. Exploded view
• 1.1.20.2. Disassembly
• 1.1.20.3. Assembly
• 1.1.21. Planetary reduction 14,23 (ball bearingbushing version)
• 1.1.21.1. Exploded view
• 1.1.21.2. Disassembly
• 1.1.21.3. Assembly
• 1.1.22. Service and sahr incoming disc brake
• 1.1.22.1. Exploded view
• 1.1.22.2. Disassembly
• 1.1.22.3. Assembly
• 1.1.22.4. Checking wear and replacing the braking pads
• 1.1.22.5. Caliper assembly and setting
• 1.1.23. Service and mechanical parking brake
• 1.1.23.1. Exploded view
• 1.1.23.2. Disassembly
• 1.1.23.3. Assembly
• 1.1.24. Parking brake and differential hydraulic lock 100
• 1.1.24.1. Exploded view
• 1.1.24.2. Disassembly
• 1.1.24.3. Assembly
• 1.1.25. Differential with block to spheres 100 old version
• 1.1.25.1. Exploded view
• 1.1.25.2. Disassembly
• 1.1.25.3. Assembly
• 1.1.26. Differential with block to spheres 100 (last version)
• 1.1.26.1. Exploded view
• 1.1.26.2. Disassembly
• 1.1.26.3. Assembly
• 1.1.27. Normal differential (old version)
• 1.1.27.1. Exploded view
• 1.1.27.2. Disassembly
• 1.1.27.3. Assembly
• 1.1.28. Normal differential (last version)
• 1.1.28.1. Exploded view
• 1.1.28.2. Disassembly
• 1.1.28.3. Assembly
• 1.1.29. Limited slip differential unit 45 (old version)
• 1.1.29.1. Exploded view
• 1.1.29.2. Disassembly
• 1.1.29.3. Assembly
• 1.1.30. Limited slip differential unit 45 (last version)
• 1.1.30.1. Exploded view
• 1.1.30.2. Disassembly
• 1.1.30.3. Assembly
• 1.1.31. Preloaded limited slip differential unit 45 unit (old version)
• 1.1.31.1. Exploded view
• 1.1.31.2. Disassembly
• 1.1.31.3. Assembly
• 1.1.32. Preloaded limited slip differential unit 45 (intermediate version)
• 1.1.32.1. Exploded view
• 1.1.32.2. Disassembly
• 1.1.32.3. Assembly
• 1.1.33. Preloaded limited slip differential unit 45 (last version)
• 1.1.33.1. Exploded view
• 1.1.33.2. Disassembly
• 1.1.33.3. Assembly
• 1.1.34. Bevel pinion flanged to reduction gear 603
• 1.1.35. Ring and pinion adjusting version pinion cover and single arm
• 1.1.35.1. Exploded view
• 1.1.35.2. Assembly
• 1.1.35.3. Special tools
• 1.1.36. Ring and pinion adjusting version pinion integral and double arm
• 1.1.36.1. Exploded view
• 1.1.36.2. Assembly
• 1.1.37. Separate pinion cover for flanged gearbox
• 1.1.37.1. Exploded view
• 1.1.37.2. Disassembly
• 1.1.37.3. Assembly
• 1.1.37.3.1. Calculating pinion bearings rolling torque
• 1.1.37.3.2. Calculating pinion center distance
• 1.1.38. United pinion cover for flanged gearbox
• 1.1.38.1. Exploded view
• 1.1.38.2. Disassembly
• 1.1.38.3. Assembly
• 1.1.38.3.1. Calculating pinion center distance
• 1.1.38.3.2. Calculating pinion bearings rolling torque
• 1.1.38.4. Special tools
• 1.1.39. Steering knuckle king pin preloaded by belleville washers
• 1.1.40. Service brake, negative brake, 100 differential lock (new version optional)
• 1.1.40.1. Exploded view
• 1.1.40.2. Disassembly
• 1.1.40.3. Assembly
• 1.1.40.4. Brake piston gap check
• 1.1.40.5. Special tools
• 1.1.41. Service brake, 100 differential lock (new version optional)
• 1.1.41.1. Exploded view
• 1.1.41.2. Braking discs wear check
• 1.1.41.3. Disassembly
• 1.1.41.4. Assembly
• 1.1.41.5. Brake piston gap check
• 1.1.41.6. Special tools
• 1.1.42. Brake discs wear check (not present on all models)
• 1.1.43. Emergency release instructions
• 1.1.43.1. Reset of fails safe brake function
• 1.1.44. Counter revolution sensor (dropin type)
• 1.1.44.1. Exploded view
• 1.1.44.2. Disassembly
• 1.1.44.3. Assembly