Manitou Axle 111 Service Manual 647431EN

Description

• Model List:
  • Axle 111

• 1.1. Page de garde / Front page
• 2. ASM0003E_Rev.09 111
• 2.1. Contents
• 2.2. Introduction
• 2.2.1. Version tracking
• 2.2.2. Manual applicability and supported models
• 2.3. Specifications
• 2.3.1. Definition of viewpoints
• 2.3.2. Data plate
• 2.3.3. Conversion tables
• 2.3.3.1. Units of pressure
• 2.3.3.2. Units of weight
• 2.3.3.3. Units of torque
• 2.3.4. Torque specifications
• 2.3.4.1. Coarse pitch
• 2.3.4.2. Fine pitch
• 2.3.4.3. Wheel nut tightening torques
• 2.4. Maintenance
• 2.4.1. Maintenance points
• 2.4.2. Oil plugs tightening torques
• 2.4.3. Oil draining mandatory procedure
• 2.4.3.1. Central housing
• 2.4.3.2. Planetary gear reduction
• 2.4.4. Endstop plier setting
• 2.4.4.1. Retaining snap ring for bores
• 2.4.4.2. Retaining snap ring for shafts
• 2.4.5. Input seal greasing
• 2.4.5.1. Handling instruction greasing 1
• 2.4.5.2. Handling instruction greasing 2
• 2.4.6. Maintenance intervals
• 2.4.7. Lubricant sealant specifications
• 2.5. Safety precautions
• 2.6. Planetary reduction (4 studs and flanged nuts version)
• 2.7. Planetary reduction (8 studs version) and axle shaft
• 2.8. Brake service brake, negative brake, 100 locked
• 2.8.1. Exploded view
• 2.8.2. Brake working conditions
• 2.8.2.1. Sahr brake applied
• 2.8.2.2. Sahr brake released
• 2.8.2.3. Service brake applied
• 2.8.2.4. Differential lock applied
• 2.8.3. Disassembly
• 2.8.4. Assembly
• 2.8.5. Brake piston gap check
• 2.8.6. Special tools
• 2.9. Emergency release of negative brake istruction
• 2.9.1. Reset of fails safe brake function
• 2.10. Normal preloaded differential unit (old version)
• 2.10.1. Exploded view
• 2.10.2. Disassembly
• 2.10.3. Assembly
• 2.11. Normal preloaded differential unit (intermediate version)
• 2.11.1. Exploded view
• 2.11.2. Disassembly
• 2.11.3. Assembly
• 2.12. Normal preloaded differential unit (last version)
• 2.12.1. Exploded view
• 2.12.2. Disassembly
• 2.12.3. Assembly
• 2.13. Flanged reduction gear 315 type integral input gear (din flange)
• 2.13.1. Exploded view
• 2.13.2. Disassembly
• 2.13.3. Assembly
• 2.14. Bevel pinion flanged to reductor
• 2.15. Ring and pinion adjusting step for preloaded differential
• 2.15.1. Exploded view
• 2.15.2. Install and adjust
• 2.16. Planetary reduction gear 14,23
• 2.17. Flanged reduction gear 315 type interchangable input gear (end yoke flange)
• 2.18. Service and sahr incoming disc brake
• 2.18.1. Exploded view
• 2.18.2. Disassembly
• 2.18.3. Assembly
• 2.18.4. Checking wear and replacing the braking pads
• 2.18.5. Caliper assembly and setting
• 2.19. Service and mechanical parking brake
• 2.19.1. Exploded view
• 2.19.2. Disassembly
• 2.19.3. Assembly
• 2.20. Parking brake and differential hydraulic lock 100
• 2.20.1. Exploded view
• 2.20.2. Disassembly
• 2.20.3. Assembly
• 2.21. Incoming drum brake
• 2.22. Preloaded limited slip differential unit 45 unit (old version)
• 2.22.1. Exploded view
• 2.22.2. Disassembly
• 2.22.3. Assembly
• 2.23. Preloaded limited slip differential unit 45 (intermediate version)
• 2.23.1. Exploded view
• 2.23.2. Disassembly
• 2.23.3. Assembly
• 2.24. Preloaded limited slip differential unit 45 (last version)
• 2.24.1. Exploded view
• 2.24.2. Disassembly
• 2.24.3. Assembly
• 2.25. Differential with block to spheres 100 old version
• 2.25.1. Exploded view
• 2.25.2. Disassembly
• 2.25.3. Assembly
• 2.26. Differential with block to spheres 100 (last version)
• 2.26.1. Exploded view
• 2.26.2. Disassembly
• 2.26.3. Assembly
• 2.27. Normal differential (old version)
• 2.27.1. Exploded view
• 2.27.2. Disassembly
• 2.27.3. Assembly
• 2.28. Normal differential (last version)
• 2.28.1. Exploded view
• 2.28.2. Disassembly
• 2.28.3. Assembly
• 2.29. Limited slip differential unit 45 (old version)
• 2.29.1. Exploded view
• 2.29.2. Disassembly
• 2.29.3. Assembly
• 2.30. Limited slip differential unit 45 (last version)
• 2.30.1. Exploded view
• 2.30.2. Disassembly
• 2.30.3. Assembly
• 2.31. Bevel pinion normal flange and nut revolution counter version
• 2.31.1. Exploded view
• 2.31.2. Disassembly
• 2.31.3. Assembly
• 2.31.3.1. Normal flange version
• 2.31.3.2. Revolution counter version
• 2.32. Ring and pinion adjusting version pinion cover and single arm
• 2.32.1. Exploded view
• 2.32.2. Assembly
• 2.32.3. Special tools
• 2.33. Ring and pinion adjusting version pinion integral and double arm
• 2.33.1. Exploded view
• 2.33.2. Assembly
• 2.34. Flanged reduction gear 603 type integral 603 input gear
• 2.35. Bevel pinion flanged to reduction gear 603
• 2.36. Separate pinion cover for flanged gearbox
• 2.36.1. Exploded view
• 2.36.2. Disassembly
• 2.36.3. Assembly
• 2.36.3.1. Calculating pinion bearings rolling torque
• 2.36.3.2. Calculating pinion center distance
• 2.37. United pinion cover for flanged gearbox
• 2.37.1. Exploded view
• 2.37.2. Disassembly
• 2.37.3. Assembly
• 2.37.3.1. Calculating pinion center distance
• 2.37.3.2. Calculating pinion bearings rolling torque
• 2.37.4. Special tools
• 2.38. Service brake, negative brake, 100 differential lock (new version optional)
• 2.38.1. Exploded view
• 2.38.2. Disassembly
• 2.38.3. Assembly
• 2.38.4. Brake piston gap check
• 2.38.5. Special tools
• 2.39. Service brake, 100 differential lock (new version optional)
• 2.39.1. Exploded view
• 2.39.2. Braking discs wear check
• 2.39.3. Disassembly
• 2.39.4. Assembly
• 2.39.5. Brake piston gap check
• 2.39.6. Special tools
• 2.40. Brake discs wear check (not present on all models)
• 2.41. Emergency release instructions
• 2.41.1. Reset of fails safe brake function
• 2.42. Counter revolution sensor (dropin type)
• 2.42.1. Exploded view
• 2.42.2. Disassembly
• 2.42.3. Assembly