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Manitou MC 18-2 D K ST3A S1 to MSI 35 D K ST3A S5 Repair Manual 647659EN

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Manitou MC 18-2 D K ST3A S1 to MSI 35 D K ST3A S5 Repair Manual 647659EN

Manitou MC 18-2 D K ST3A S1 to MSI 35 D K ST3A S5 Repair Manual 647659EN - Image 2

Manitou MC 18-2 D K ST3A S1 to MSI 35 D K ST3A S5 Repair Manual 647659EN - Image 3

Manitou MC 18-2 D K ST3A S1 to MSI 35 D K ST3A S5 Repair Manual 647659EN - Image 4

Manitou MC 18-2 D K ST3A S1 to MSI 35 D K ST3A S5 Repair Manual 647659EN - Image 5

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Manitou MC 18-2 D K ST3A S1 to MSI 35 D K ST3A S5 Repair Manual 647659EN

$30

Type Of Manual: Repair Manual
Manual ID: 647659EN
Format: PDF
Size: 25.0MB
Number of Pages: 240

Category: Manitou Repair Manual PDF

Description

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Model List:
- MC 18-2 D K ST3A S1
- MC 18-4 D K ST3A S1
- MC 25-2 D K ST3A S1
- MC 25-4 D K ST3A S1
- MC 30-2 D K ST3A S1
- MC 30-4 D K ST3A S1
- MSI 25 D K ST3A S5
- MSI 30 D K ST3A S5
- MSI 35 D K ST3A S5

1. Page de garde / Front page
2. Sommaire général General table of content
4. GENERAL, CHARACTERISTICS AND SAFETY
4.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
4.1.1. FOREWORD
4.1.2. SERVICING POSITION
4.1.3. EXPLANATION OF SYMBOLS
4.1.4. SERVICING RULES
4.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
4.2.1. CHARACTERISTICS (MC)
4.2.2. CHARACTERISTICS (Msi)
4.2.3. LUBRICANTS AND FUEL
4.2.4. DIMENSIONS (MC 182 / MC 184)
4.2.5. DIMENSIONS (MC 252 _ MC 302/ MC 254 _ MC 304)
4.2.6. DIMENSIONS (Msi 20 MSI 25 MSI 30)
4.3. GENERAL LOCATION
4.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
4.4. GENERAL CONTROL AND ADJUSTMENT
4.4.1. STANDARD TIGHTENING TORQUES
4.4.2. METRIC IMPERIAL UNIT CONVERSION
6. ENGINE SPECIFICATION
6.1. ENGINE GENERAL CHARACTERISTICS AND SPECIFICATIONS
6.1.1. CHARACTERISTICS
6.2. ENGINE location
6.2.1. ENGINE COMPONENTS
6.2.2. WATER COOLING SYSTEM
6.2.3. FUEL SYSTEM
6.3. ENGINE CONTROLS AND ADJUSTMENTS
6.3.1. Engine SUSPENSION
6.3.2. EXHAUST SYSTEM
6.3.3. Cooling system
6.3.4. Adjusting belt tension
6.4. kW ENGINE REMOVAL REFITTING (MC 18)
6.4.1. Removing the alternator
6.4.2. Removing the coolant radiator
6.4.3. Removing the starter motor
6.4.4. Removing the radiator
6.4.5. Removing the engine
6.4.6. Removing the fuel tank
6.5. kW ENGINE REMOVAL REFITTING (MSI / MC 2530)
6.5.1. Air filter removal
6.5.2. Exhaust pipe removal
6.5.3. Radiator removal
6.5.4. Alternator removal
6.5.5. Starter motor removal
6.5.6. Hydrostatic transmission engine removal
6.6. ENGINE SPECIFIC TOOLING
6.6.1. SPECIAL ENGINE TOOLING
6.6.2. ELECTRONIC TENSION METER
8. TRANSMISSION
8.1. Transmission characteristics and specifications
8.1.1. HYDROSTATIC PUMP
8.1.2. HYDROSTATIC pump A4VG 40 DA1D7/32R
8.1.3. HYDROSTATIC pump A4VG 71 DA1D7
8.1.4. HYDRAULIC WHEEL MOTOR MS05
8.1.5. HYDRAULIC WHEEL MOTOR MSE05
8.1.6. Rear HYDRAULIC WHEEL MOTOR MG02 / MGE02
8.1.7. WHEEL DRIVE HYDROSTATIC TRANSMISSION BLOCK
8.1.8. WHEEL DRIVE HYDROSTATIC TRANSMISSION BLOCK
8.2. HYDROSTATIC TRANSMISSION SCHEMATIC DIAGRAM
8.2.1. FORWARD OPERATION fluid direction MC 18 25 30 in 4 wheel drive
8.2.2. FORWARD OPERATION fluid direction Msi 253035
8.3. Transmission components location
8.3.1. Hydrostatic circuit MC182
8.3.2. Hydrostatic circuit MC184
8.3.3. Hydrostatic circuit MC25/302
8.3.4. Hydrostatic circuit MC25/304
8.3.5. Hydrostatic circuit MSI
8.4. Transmission controls and adjustments
8.4.1. Tightening torque
8.4.2. PUMP A4VG 56 DA
8.4.3. TRANSMISSION CUTOFF
8.4.4. DISENGAGEMENT
8.5. TRANSMISSION REMOVAL
8.5.1. Removing the front wheel motor
8.5.2. Removing the rear wheel motor
8.5.3. Remove the hydrostatic pump
8.6. Specific transmission tooling
8.6.1. HYDROMATIK KIT (Replacement A4VGDA pump / A6VM motor)
8.6.2. TH7 VALVE HOSE AND CONNECTOR
8.6.3. BASIC MANOMETER BOX
8.6.4. DIGITAL MANOMETER BOX
10. AXLE
10.1. Axle control and adjustment
10.1.1. Tightening torque
10.1.2. Rear axle mounting instructions
10.1.3. Adjust the rear axle stops (4wheel drive versions)
10.1.4. Post installation inspection
10.2. Axle removal
10.2.1. Removing the rear axle
12. BRAKE
12.1. Brake characteristics and specifications
12.2. Brake diagrams
12.3. Brake control and adjustment
12.3.1. Inchingbrake pedal adjustment
12.3.2. Adjusting the brake contactor
12.3.3. Calibrating the pedal potentiometer
14. MAST
14.1. Mast characteristics and specifications
14.1.1. Weight of double masts
14.1.2. Weight of triple masts
14.2. Mast checks and adjustments
14.2.1. ROLLER INSTALLATION MAST/MAST ONLY
14.2.2. ROLLER INSTALLATION CARRIAGE/INNER UPRIGHT ONLY
14.2.3. USE OF OVERSIZE ROLLERS
14.2.4. WEAR PLATE INSTALLATION
14.2.5. INSTALLATION OF CYLINDER SUPPORTS
14.2.6. mast stop shock absorber adjustment (fv mast only)
14.2.7. CHAIN ASSEMBLY
14.2.8. INSTALLATION OF LIFTING CHAINS
14.3. Mast removal (mc 18)
14.3.1. Placing the mast on the ground
14.3.2. Removing the mast
14.4. Mast removal (msi)
14.4.1. Tilting the mast to the ground
16. HYDRAULICS
16.1. Hydraulic characteristics and specifications
16.1.1. SDM100 hydraulic valve block
16.1.2. SDM100 hydraulic valve block with JSM
16.1.3. W HYDRAULIC PUMP (MC18)
16.1.4. W HYDRAULIC PUMP (MC 2530)
16.1.5. DOUBLE HYDRAULIC PUMP (MSI)
16.2. Hydraulic diagrams
16.2.2. Diagrams
16.3. Hydraulic components location
16.3.1. MC 18/25/3024 D K ST3A S1
16.3.2. MSI 25/30/35 D K ST3A S5
16.4. HYDRAULIC component removal
16.4.1. Removing the hydraulic pump
16.4.2. Removing the hydraulic tank
16.4.3. Replace the hydraulic pump seals
18. ELECTRICITY
18.1. Electricity characteristics and specifications
18.1.1. BF1 FUSES AND RELAYS
18.1.2. Electrical data sheets
18.1.3. Electrical component inputs and outputs
18.2. Wiring diagrams
18.2.1. ELECTRICAL DIAGRAM CODIFICATION EXAMPLE
18.2.2. CABLE IDENTIFICATION ON AN ELECTRICAL WIRING HARNESS
18.2.3. MC 182/4 D K St3A S1 (up to serial No. 1002405)
18.2.4. Cab installation with JSM
18.2.5. Cab installation without JSM
18.2.6. Overhead guard installation with JSM
18.2.7. Overhead guard installation without JSM
18.3. Electrical location
18.3.1. MC 182/4 D K St3A S1 (up to serial No. _ _ _ _ __)
18.3.2. MSIMC HarnessES (MC 182/4 D K St3A S1 (up to serial No. __)
18.3.3. MSIMC HarnessES (MC 182/4 D K St3A S1 (up to serial No. __)
18.4. Electrical component removal
18.4.1. ECU removal
20. DRIVERS CAB
20.1. DRIVERS CAB CONTROL AND ADJUSTMENT
20.1.1. Installing CAB suspensions
20.1.2. Seat fasteners
20.2. DRIVERS CAB REMOVAL (MC18)
20.2.1. Raise the cab
20.2.2. Raise the cab fully
20.3. DRIVERS CAB REMOVAL (MSI)
20.3.1. Raising the cab
20.3.2. heating block removal
20.4. Specific drivers cab tooling
20.4.1. Safety strut
22. FRAME BODYWORK
22.1. Characteristics and specifications
22.1.1. Tightening torque
22.2. REMOVAL REFITTING FRAME BODYWORK
22.2.1. Remove the counterweight (MC18)
22.2.2. Removing the counterweight (MSI)

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