Manitou MC 18-2 D K ST5 S1 to MSI 35 D K ST5 S1 Service Manual 647869EN-USM134

Description

• Model List:
  • MC 18-2 D K ST5 S1
  • MC 18-4 D K ST5 S1
  • MC 25-2 D K ST5 S1
  • MC 25-4 D K ST5 S1
  • MC 30-2 D K ST5 S1
  • MC 30-4 D K ST5 S1
  • MSI 25 D K ST5 S1
  • MSI 30 D K ST5 S1
  • MSI 35 D K ST5 S1

• 1. Legal disclaimer
• 2. Foreword
• 3. Intervention during the warranty period
• 4. Supplier Documentation List
• 5. Safety
• 5.1. Servicing Rules
• 6. Machine Service Operations
• 6.1. Servicing position
• 6.2. Preparation and safety instructions
• 7. Characteristics and specifications
• 7.1. Technical datasheet MC 182 ST5
• 7.2. Technical datasheet MC 184 ST5
• 7.3. Technical datasheet MC 252 D K ST5 S1
• 7.4. Technical datasheet MC 254 D K ST5 S1
• 7.5. Technical datasheet MC 302 D K ST5 S1
• 7.6. Technical datasheet MC 304 D K ST5 S1
• 7.7. Technical datasheet MSI 25 D K ST5 S1
• 7.8. Technical datasheet MSI 30 D K ST5 S1
• 7.9. Technical datasheet MSI 35 D K ST5 S1
• 7.10. Lubricants Fuels
• 8. Location
• 8.1. Location of name and identification plate
• 9. Reference Information
• 9.1. Explanation of symbols
• 9.2. List of Abbreviations
• 9.3. Standard tightening torques
• 9.4. Metric imperial unit conversion
• 10. List of reference service manuals Engine
• 11. Characteristics and specifications
• 11.1. Specifications D1803CRE5 26 kW
• 11.2. Specifications D1803CRTE5 36 kW
• 12. Location
• 12.1. engine component location 26 kW
• 12.2. engine component location 36 kW
• 12.3. air intake location 26 kW
• 12.4. air intake location 36 kW
• 12.5. exhaust location 26 kW
• 12.6. exhaust location 36 kW
• 12.7. Water circuit Engine location 26 kW
• 12.8. Water circuit Engine location 36 kW
• 12.9. Fuel circuit Location 26 kW
• 12.10. Fuel circuit Location 36 kW
• 13. Control and adjustment
• 13.1. cooling check 26 kW
• 13.2. cooling check 36 kW
• 13.3. Engine suspension adjustment
• 13.4. alternator belt tension adjustment
• 14. Removal
• 14.1. DPF removal (26 kW)
• 14.2. Removal DPF (36 kW)
• 14.3. Remove the alternator belt (26Kw)
• 14.4. Remove the alternator belt (36kW)
• 14.5. Engine removal (26 kW)
• 14.6. Remove the motor (36 kW)
• 15. Troubleshooting
• 15.1. Engine Diagnostic Codes (Refer to Section 120)
• 15.2. Engine Troubleshooting Details
• 16. Specific tools
• 16.1. Electronic belt tensiometer
• 17. List of reference service manuals Engine
• 18. Characteristics and specifications
• 18.1. HYDROSTATIC PUMP A4VG CHARACTERISTICS
• 18.2. HYDROSTATIC PUMP A4VG 40 DA1D7/32R 52556872
• 18.3. HYDROSTATIC PUMP A4VG 71 DA1D7 52596962
• 18.4. HYDRAULIC WHEEL MOTOR MS05 52600979
• 18.5. HYDRAULIC WHEEL MOTOR MSE05 52577970
• 18.6. HYDRAULIC WHEEL MOTOR MG02 / MGE02 52536697
• 18.7. WHEEL DRIVE HYDROSTATIC TRANSMISSION BLOCK 52600350
• 18.8. WHEEL DRIVE HYDROSTATIC TRANSMISSION BLOCK 52541454
• 19. Schematics
• 19.1. FORWARD OPERATION FLUID DIRECTION MC 1825304WD
• 19.2. FORWARD OPERATION FLUID DIRECTION MSI 253035
• 20. Location
• 20.1. TRANSMISSION COMPONENTS LOCATION MC 2
• 20.2. TRANSMISSION COMPONENTS LOCATION MC 4
• 20.3. TRANSMISSION COMPONENTS LOCATION MSI
• 21. Control and adjustment
• 21.1. TIGHTENING TORQUE
• 21.2. Measuring, checking and adjusting pump A4VG 56 DA
• 22. Removal
• 22.1. REMOVING THE FRONT WHEEL MOTOR
• 22.2. REMOVING THE REAR WHEEL MOTOR
• 22.3. REMOVING THE HYDROSTATIC PUMP
• 23. Refit
• 23.1. Hydrostatic pump REFIT
• 23.2. Front wheel engine REFIT
• 23.3. Rear wheel engine REFIT
• 24. Specific tools
• 24.1. Basic manometer kit
• 24.2. Digital manometer kit
• 24.3. HYDROMATIK KIT (REPLACEMENT A4VGDA PUMP / A6VM MOTOR)
• 24.4. TH7 VALVE HOSE AND CONNECTOR
• 25. Control and adjustment
• 25.1. Adjusting the stops on the rear axle (4WD)
• 25.2. TIGHTENING TORQUE 2WD
• 25.3. TIGHTENING TORQUE 4WD
• 25.4. PRE STRESSING THE SPINDLE BEARINGS 2 WHEEL DRIVE
• 25.5. TURNING RADII 2 WHEEL DRIVE
• 25.6. TURNING RADII 4 WHEEL DRIVE
• 26. Refit
• 26.1. SECURE THE CONNECTING RODS
• 26.2. CASE No. 1 THE SPINDLE OR THE WHEEL MOTOR ENTERS BETWEEN THE 2 CONNECTING RODS
• 26.3. CASE No. 2 THE WHEEL MOTOR HITS THE LOWER CONNECTING ROD
• 26.4. CASE No. 3 THE WHEEL MOTOR HITS THE UPPER CONNECTING ROD
• 27. Section Not Applicable
• 28. Characteristics and specifications
• 28.1. Table Double mast specifications
• 28.2. Table Triple mast specifications
• 29. Schematics
• 29.1. DVT masts
• 29.2. TLL masts
• 29.3. TSLL masts
• 30. Control and adjustment
• 30.1. Adjust lifting cylinder New mast 3T
• 30.2. Tightening torques for mast chain New Mast 3T
• 30.3. Adjust mast lift rollers New Mast 3T
• 30.4. DVT masts
• 31. Removal
• 31.1. Remove the central lifting cylinder
• 31.2. Tilt the mast to the ground
• 31.3. Remove the free lift mast
• 31.4. Remove the lateral lifting cylinder
• 31.5. Remove the inner jamb
• 31.6. DLL masts
• 32. Refit
• 32.1. Mast chain assembly (New Mast) 3T
• 33. Characteristics and specifications
• 33.1. List of Data Sheets for Hydraulic Components
• 33.2. SDM100 hydraulic valve block
• 33.3. SDM100 hydraulic valve block JSM
• 33.4. Steering pump/Steering unit ospc 160 ls
• 33.5. PARKER 13 cm3 hydraulic pump
• 33.6. HYDRAULIC PUMP 21 cm3
• 33.7. Operation of the ECS option
• 34. Schematics
• 34.1. Hydraulic Schematic MC182
• 34.2. Hydraulic Schematic MC184
• 34.3. Hydraulic Schematic MC25302
• 34.4. Hydraulic Schematic MC25304
• 34.5. Hydraulic Schematic MSI253035
• 35. Location
• 35.1. Hydraulic local MC 1825302WD
• 35.2. Hydraulic local MC 1825304WD
• 35.3. Hydraulic local MSI 253035
• 36. Specific tools
• 36.1. Digital manometer kit
• 36.2. Basic manometer kit
• 37. Characteristics and specifications
• 37.1. Fusibles et Relais
• 37.2. Entrées/Sorties Calculateurs
• 37.3. Fiches techniques des composants électriques
• 38. Schematics
• 38.1. Functional Organization (MSI MC ST5)
• 38.2. Position by Schematics MSI MC ST5 Version PC
• 38.3. Schematics electrical MSI MC ST5 Version PC
• 38.4. Position by Schematic MSI MC ST5 Version CAB
• 38.5. Schematics electrical MSI MC ST5 Version CAB
• 38.6. Position by Schematic MSI MC ST5 Version JSM
• 38.7. Schematics electrical MSI MC ST5 Version JSM
• 39. Location
• 39.1. Localization harness
• 40. Control and adjustment
• 40.1. Resetting the oil maintenance counter
• 41. Removal
• 41.1. Calculator removal
• 42. Troubleshooting
• 42.1. Diagnostic Codes (Refer to Section 120)
• 43. Specific tools
• 43.1. Solenoid adapter
• 43.2. Breakout boxes
• 44. Control and adjustment
• 44.1. Calibrate the pedals
• 45. Removal
• 45.1. Lifting the operator station
• 45.2. Raising the cabin
• 46. Removal
• 46.1. Removal of counterweight grille
• 46.2. Removal air inlet on counterweight (26 kW)
• 46.3. Counterweight removal (26 kW)
• 46.4. Remove the counterweight (36 kW)
• 47. Section Not Applicable
• 48. Default Management on the Bauser Screen
• 48.1. Fault display format
• 48.2. Reporting of a fault on the display
• 48.3. Display error counter
• 48.4. t fault code display
• 48.5. t fault code display
• 49. Machine Error Codes
• 50. Diagnostics Codes (Kubota 1803CRE5B)
• 51. Diagnostics Codes After Treatment (Kubota 1803CRE5B)
• 52. Diagnostics component
• 52.1. Component diagnostics box
• 52.2. Example of connection to the component
• 53. Diagnostics case
• 53.1. Diagnostics case
• 53.2. Example of connection to the machine
• 53.3. Accessories