Description
-
Model List:
- RT135
- RT165
- 1350RT
- 1650RT
- 1. INTRODUCTION
- 1.1. This Page Intentionally Left Blank
- 2. TABLE OF CONTENTS
- 2.1. SPECIFICATIONS
- 3. SAFETY
- 3.1. General Information
- 3.2. Signal Words
- 3.3. Additional Safety Reminders
- 3.4. Mandatory Safety Shutdown Procedure
- 3.5. Lift Arm Support Device
- 3.6. Lift Arm Support Device Engagement
- 3.7. Lift Arm Support Device Disengagement
- 3.8. ROPS/FOPS Raising
- 3.9. ROPS/FOPS Lowering
- 3.10. Relieving Hydraulic Pressure TBar Controls Lift/Tilt/Auxiliary (RT165/1650RT Only)
- 3.11. Relieving Hydraulic Pressure Dual Joystick, Dual Hand and Hand/Foot Controls Lift/Tilt/Auxiliary
- 3.12. Loader Raising Procedure
- 3.13. Loader Lowering Procedure
- 4. CHAPTER NOTES
- 4.1. LUBRICATION
- 4.2. Hydraulic Oil Reservoir
- 4.3. Crankcase Oil
- 4.4. Grease Fitting Locations
- 4.5. Cooling System Drain Procedure
- 5. CHAPTER NOTES
- 6. CHASSIS
- 6.1. Engine Access Cover Removal and Installation
- 6.2. ROPS/FOPS Removal and Installation
- 6.3. Seat Removal and Installation
- 6.4. Seat Slide Replacement
- 6.5. Side Console Removal and Installation
- 6.6. Air Duct Louver Replacement
- 6.7. ROPS/FOPS Rear Window Removal and Installation
- 6.8. Restraint Bar Removal and Installation
- 6.9. AllTach and PowerATach Hitch Removal and Installation
- 6.10. Lift Arm Removal and Installation
- 6.11. Lift Arm Bushing Replacement
- 6.12. Lift Arm Stop Installation and Adjustment
- 6.13. Control Console Removal and Installation
- 6.14. CleanOut Cover, Floor Plate and Kickplate Cover Removal and Installation
- 6.15. Crossmember Removal and Installation
- 6.16. Fuel Sensor Removal and Installation
- 6.17. Rear Grille Removal and Installation
- 6.18. Rear Grille Latch Removal and Installation
- 7. TRACK DRIVE
- 7.1. Rubber Track Removal and Installation
- 7.2. Pontoon Assembly Removal and Installation RT165/1650RT Only
- 7.3. Travel Motor and Bogie Wheels Removal and Installation
- 7.4. Track Tensioner Adjustment Procedure
- 7.5. Dual Joystick RT165 shown, RT135 similar
- 7.6. Hand/Foot Controls
- 7.7. Control Handle Assembly (Both Control Handles) Removal and Installation
- 7.8. Control Handle Removal and Installation Electrical Auxiliary Grip Dual Joystick Controls
- 7.9. Control Handle Removal and Installation Hand/Foot Controls
- 7.10. Control Handle Removal and Installation TBar Controls
- 7.11. TBar Control Handle Assembly
- 7.12. Dual Joystick Control Handle Assembly
- 7.13. Hand/Foot Control Handle Assembly
- 7.14. Pivot Tube Removal and Installation, Disassembly and Assembly TBar and Hand/ Foot Controls
- 7.15. Control Handle Position Adjustment T Bar and Hand/Foot Controls
- 7.16. Control Handle Tracking Adjustment
- 7.17. Neutral Centering Test and Adjustment
- 7.18. Lift/Tilt Control Removal and Installation
- 7.19. Lift/Tilt Control Adjustment TBar and Hand/Foot Controls
- 7.20. Electrical Foot Throttle Removal and Installation (Option)
- 8. HYDROSTATIC SYSTEM
- 8.1. WARNING
- 8.2. WARNING
- 8.3. Charge Pressure Test and Adjustment
- 8.4. Hydrostatic Pump Relief Valves
- 8.5. Hydrostatic Pump Removal and Installation
- 8.6. Hydrostatic Pump Drive Coupling Removal and Installation
- 9. Troubleshooting Guide
- 9.1. Pressure Check, Test and Adjustment
- 9.2. Tilt Cylinder Test
- 9.3. Tilt Circuit Spool Leakage Test
- 9.4. SelfLeveling Valve Test
- 9.5. Lift Cylinder Test
- 9.6. Lift Circuit Spool Leakage Test
- 9.7. Solenoid Valve Test Lift Arm Pilot Supply, Joystick Drive Supply, PowerATach, Brake/TwoSpeed, Safety Locks and Ride Control
- 9.8. Hydraulic Oil Filter Element Replacement
- 9.9. Tilt Cylinder Removal and Installation
- 9.10. Lift Cylinder Removal and Installation
- 9.11. Auxiliary Pump Removal and Installation
- 9.12. SelfLeveling Valve (Optional) Removal and Installation
- 9.13. SelfLeveling Valve Adjustment
- 9.14. Brake/TwoSpeed, Lift Arm Pilot Supply and Safety Lock Solenoid Valves Removal and Installation
- 9.15. Joystick Drive Supply, PowerATach and Hydraglide Ride Control Solenoid Valves Removal and Installation
- 9.16. Lift/Tilt, Joystick Drive Supply, Brake/Two Speed, AllTach/Fan and Hydraglide Ride Control Solenoid Valves Disassembly and Assembly
- 9.17. Control Valve Removal and Installation
- 9.18. Control Valve Disassembly and Assembly
- 9.19. Control Valve Solenoid Removal and Installation
- 9.20. Inlet Relief Valve, Port Relief Valve and HighFlow Relief Valve Removal and Installation
- 9.21. Hydraglide Ride Control Accumulator Removal and Installation
- 10. HYDRAULIC SYSTEM
- 10.1. IMPORTANT
- 10.2. CHAPTER NOTES
- 11. ELECTRICAL SYSTEM
- 11.1. Description of Operation Operator Safety Interlock
- 11.2. Right Instrument Panel Control Keypad Indicators
- 11.3. Right Instrument Panel Control Keypad Buttons
- 11.4. Right Instrument Panel Information Center Electronic Display
- 11.5. Information Center Electronic Display Symbols
- 11.6. Information Center Electronic Display Screens
- 11.7. Left Instrument Panel Accessory Keypad Indicators/Buttons
- 11.8. Left Instrument Panel Optional Lights/ Lockout Keypad Indicators/Buttons
- 11.9. Troubleshooting Guide Electrical System
- 11.10. DPF (Diesel Particulate Filter) Regeneration
- 11.11. Power Distribution Module Test and Operation
- 11.12. ElectricallyControlled Standard Auxiliary Hydraulic Flow System Test and Operation
- 11.13. Engine Throttle Test and Operation
- 11.14. Seat Switch Removal and Installation
- 11.15. Restraint Bar Switch Removal and Installation
- 11.16. Master Disconnect Switch Remote Battery Terminal Removal and Installation (Models RT165/1650RT Shown Others Similar)
- 11.17. Front and Rear Work Light Bulb Replacement
- 11.18. Dome Light Bulb Replacement
- 11.19. Electrical Chassis Schematic, Page 1 of 2
- 11.20. Electrical Chassis Schematic, Page 2 of 2
- 11.21. Electrical ROPS/FOPS Schematic, Page 1 of 3
- 11.22. Electrical ROPS/FOPS Schematic, Page 2 of 3
- 11.23. Electrical ROPS/FOPS Schematic, Page 3 of 3
- 11.24. Electrical Engine Schematic, DPF Engine
- 11.25. Electrical Engine Schematic, NonDPF Engine Models RT165/1650RT
- 11.26. Electrical Engine Schematic, NonDPF Engine Models RT135/1350RT
- 11.27. Electrical Road Lights Schematic
- 11.28. Electrical HVAC Schematic
- 11.29. Electrical Track Tension Schematic
- 12. CHAPTER NOTES
- 13. ENGINE
- 13.1. Troubleshooting Guide
- 13.2. Oil Filter Element Removal and Installation
- 13.3. Air Cleaner Assembly Removal and Installation (RT165/1650RT shown others similar)
- 13.4. Air Filter Element Removal and Installation
- 13.5. Battery Removal and Installation
- 13.6. Starter Removal and Installation (RT165/ 1650RT shown others similar)
- 13.7. Exhaust Pipe Removal and Installation
- 13.8. Alternator Belt Adjustment
- 13.9. Radiator/Cooler Removal and Installation
- 13.10. Fan Shroud and Mounting Plates Removal and Installation
- 13.11. Fan Adjustment (RT165/1650RT shown others similar)
- 13.12. Fan Removal and Installation
- 13.13. Engine Removal and Installation
- 13.14. Engine Diagnostic Data Port
- 13.15. Yanmar Engine Diagnostic Fault Codes
- 14. Parts Listing for DPF Engine Illustration On Previous Page
- 15. Parts Listing for DPF Engine Illustration On Previous Page
- 16. Parts Listing for NonDPF Engine Illustration On Previous Page
- 17. Parts Listing for DPF Engine Illustration On Previous Page
- 18. Parts Listing for Non DPF Engine Illustration On Previous Page
- 19. Parts Listing for DPF Engine Illustration On Previous Page
- 20. Parts Listing for DPF Engine Illustration On Previous Page
- 21. Parts Listing for DPF Engine Illustration On Previous Page
- 22. Parts Listing for DPF Engine Illustration On Previous Page
- 23. Parts Listing for DPF Engine Illustration On Previous Page
- 24. Parts Listing for Non DPF Engine Illustration On Previous Page
- 25. Parts Listing for DPF Engine Illustration On Previous Page
- 26. Parts Listing for Non DPF Engine Illustration On Previous Page
- 27. Parts Listing for DPF Engine Illustration On Previous Page
- 28. Parts Listing for Non DPF Engine Illustration On Previous Page
- 29. Parts Listing for DPF Engine Illustration On Previous Page
- 30. Parts Listing for Non DPF Engine Illustration On Previous Page
- 31. Parts Listing for DPF Engine Illustration On Previous Page
- 31.1. This Page Intentionally Left Blank
