John Deere 27C ZTS, 35C ZTS Excavator Operator Manual OMT190898

Description

• Model List:
  • 27C ZTS Excavator
  • 35C ZTS Excavator

• 1. Contents
• 1.1. SafetySafety Features
• 1.1.1. Safety and Operator Convenience Features
• 1.2. SafetyGeneral Precautions
• 1.2.1. Recognize Safety Information
• 1.2.2. Follow Safety Instructions
• 1.2.3. Operate Only If Qualified
• 1.2.4. Wear Protective Equipment
• 1.2.5. Avoid Unauthorized Machine Modifications
• 1.2.6. Add Cab Guarding for Special Uses
• 1.2.7. Inspect Machine
• 1.2.8. Stay Clear of Moving Parts
• 1.2.9. Avoid HighPressure Fluids
• 1.2.10. Beware of Exhaust Fumes
• 1.2.11. Prevent Fires
• 1.2.12. Prevent Battery Explosions
• 1.2.13. Handle Chemical Products Safely
• 1.2.14. Dispose of Waste Properly
• 1.2.15. Prepare for Emergencies
• 1.3. SafetyOperating Precautions
• 1.3.1. Use Steps and Handholds Correctly
• 1.3.2. Start Only From Operators Seat
• 1.3.3. Use and Maintain Seat Belt
• 1.3.4. Prevent Unintended Machine Movement
• 1.3.5. Avoid Work Site Hazards
• 1.3.6. Keep Riders Off Machine
• 1.3.7. Avoid Backover Accidents
• 1.3.8. Avoid Machine Tip Over
• 1.3.9. Use Special Care When Lifting Objects
• 1.3.10. Add and Operate Attachments Safely
• 1.4. SafetyMaintenance Precautions
• 1.4.1. Park and Prepare for Service Safely
• 1.4.2. Service Cooling System Safely
• 1.4.3. Remove Paint Before Welding or Heating
• 1.4.4. Make Welding Repairs Safely
• 1.4.5. Drive Metal Pins Safely
• 1.5. SafetySafety Signs
• 1.5.1. Safety Signs
• 1.6. OperationOperators Station
• 1.6.1. Pedals and Levers
• 1.6.2. Monitor Panel
• 1.6.3. Monitor Panel Functions
• 1.6.4. Horn Switch
• 1.6.5. Engine Speed Control Lever
• 1.6.6. Pilot Control ShutOff Lever
• 1.6.7. Windshield Washer and Wiper Switch
• 1.6.8. Travel Alarm and Travel Alarm Cancel Switch
• 1.6.9. Cab HeaterIf Equipped
• 1.6.10. Cab Door Release Lever
• 1.6.11. Secondary Exit Tool
• 1.6.12. Opening Front (Secondary Exit) Window
• 1.6.13. Closing Front Window
• 1.6.14. Opening Rear Window
• 1.6.15. Opening Right Side Window
• 1.6.16. Adjusting Operator Seat
• 1.6.17. Tool Box and Operators Manual Compartment
• 1.7. OperationOperating the Machine
• 1.7.1. Before Starting Work
• 1.7.2. Operators Daily Machine Check Before Starting
• 1.7.3. Starting the Engine
• 1.7.4. Starting the Engine In Cold Weather
• 1.7.5. Check Instruments After Starting
• 1.7.6. Using Booster Batteries12 Volt System
• 1.7.7. Cold Weather WarmUp
• 1.7.8. Travel Pedals and Levers
• 1.7.9. Fast Speed Travel Pedal
• 1.7.10. Control Lever Pattern Operation
• 1.7.11. Control Lever Pattern Conversion
• 1.7.12. BoomSwing Pedal
• 1.7.13. Optional Pedal
• 1.7.14. Positioning Auxiliary Line Selector Valve
• 1.7.15. Operating Backfill Blade
• 1.7.16. Operating TipsBackfill Blade
• 1.7.17. Operating In Water and Mud
• 1.7.18. Select Correct Track Shoes
• 1.7.19. Driving Up a Steep or Slippery Slope
• 1.7.20. Lifting
• 1.7.21. Lower Boom With Engine Stopped
• 1.7.22. Parking
• 1.7.23. Loading and Unloading for Transport
• 1.7.24. Transporting Machine With Rubber Tracks
• 1.7.25. Towing Machine a Short Distance
• 1.7.26. Lifting Machine
• 1.8. MaintenanceMachine
• 1.8.1. Diesel Fuel
• 1.8.2. Biodiesel Fuel
• 1.8.3. Testing Diesel Fuel
• 1.8.4. Handling and Storing Diesel Fuel
• 1.8.5. Alternative and Synthetic Lubricants
• 1.8.6. Engine BreakIn Oil
• 1.8.7. Diesel Engine Oil
• 1.8.8. Hydraulic Oil
• 1.8.9. Travel Gear Case Oil
• 1.8.10. Track Adjuster, Working Tool Pivot, Swing Bearing, and Swing Bearing Gear Grease
• 1.9. MaintenancePeriodic Maintenance
• 1.9.1. Service Machine at Specified Intervals
• 1.9.2. Check the Hour Meter Regularly
• 1.9.3. Prepare Machine for Maintenance
• 1.9.4. Open Hood and Access Cover
• 1.9.5. Fuel Tank
• 1.9.6. Hydraulic Breaker and Crusher Attachments
• 1.9.7. Maintenance and Repair Record Keeping System
• 1.9.8. Fluid Analysis Program Test Kits and 3Way Coolant Test Kit
• 1.9.9. Periodic Maintenance Record Keeping System
• 1.10. MaintenanceAs Required
• 1.10.1. Clean Radiator Core
• 1.10.2. Clean Air Cleaner Element
• 1.11. MaintenanceEvery 10 Hours or Daily
• 1.11.1. Check Engine Oil Level
• 1.11.2. Check Hydraulic Oil Tank Level
• 1.11.3. Drain Fuel Tank Sump
• 1.11.4. Drain Water Separator
• 1.11.5. Check Recovery Tank Coolant Level
• 1.11.6. Check Bucket Teeth
• 1.11.7. Check Track SagRubber Track
• 1.11.8. Check Track SagSteel Track, If Equipped
• 1.11.9. Adjusting Track Sag
• 1.11.10. Rubber Track Care
• 1.11.11. Removing Rubber Track
• 1.11.12. Installing Rubber Track
• 1.11.13. Converting The Track
• 1.11.14. Seat Belt
• 1.12. MaintenanceEvery 50 Hours
• 1.12.1. Inspect Fan Belt, Check and Adjust Tension
• 1.13. MaintenanceEvery 100 Hours
• 1.13.1. Grease Bucket and Link Pins
• 1.14. MaintenanceEvery 250 Hours
• 1.14.1. Grease Swing Bearing
• 1.14.2. Check Travel Gear Case Oil Level
• 1.14.3. Drain Hydraulic Oil Tank Sump
• 1.14.4. Replace Hydraulic Oil Tank Filter
• 1.15. MaintenanceEvery 500 Hours
• 1.15.1. Change Engine Oil and Replace Filter
• 1.15.2. Grease Front Joint Pins
• 1.15.3. Grease Swing Bearing Gear
• 1.15.4. Grease Control Lever Universal Joint
• 1.15.5. Replace Final Fuel Filter
• 1.15.6. Replace Air Cleaner Element
• 1.15.7. Drain Cooling System
• 1.15.8. Heavy Duty Diesel Engine Coolant
• 1.15.9. Cooling System Fill and Deaeration
• 1.16. MaintenanceEvery 1000 Hours
• 1.16.1. Change Travel Gear Case Oil
• 1.16.2. Replace Pilot System Oil Filter
• 1.16.3. Check and Adjust Engine Valve Lash (Clearance)
• 1.16.4. Check Starter and Alternator
• 1.16.5. Change Hydraulic Tank Oil, Clean Suction Screen
• 1.17. MiscellaneousMachine
• 1.17.1. Do Not Service or Adjust Injection Nozzles or High Pressure Fuel Pump
• 1.17.2. Do Not Service Control Valves, Cylinders, Pumps, or Motors
• 1.17.3. Precautions for Alternator and Regulator
• 1.17.4. Handling, Checking, and Servicing Batteries Carefully
• 1.17.5. Using Battery Charger
• 1.17.6. Replacing Batteries
• 1.17.7. Welding On Machine
• 1.17.8. Clean Machine Regularly
• 1.17.9. Electrical Socket
• 1.17.10. Replacing Fuses
• 1.17.11. Installing Bucket With Quick Coupler
• 1.17.12. Track Sag General Information
• 1.17.13. Check Track Shoe Hardware
• 1.17.14. Unified Inch Bolt and Screw Torque Values
• 1.17.15. Metric Bolt and Screw Torque Values
• 1.18. MiscellaneousOperational Checkout
• 1.18.1. Operational Checkout
• 1.18.1.1. Operator Station ChecksKey Switch On, Engine Off
• 1.18.1.2. Operator Station ChecksEngine On
• 1.18.1.3. Miscellaneous Checks
• 1.19. MiscellaneousTroubleshooting
• 1.19.1. Using Troubleshooting Charts
• 1.19.2. Electrical System
• 1.19.3. Hydraulic System
• 1.20. MiscellaneousStorage
• 1.20.1. Prepare Machine for Storage
• 1.21. MiscellaneousSerial Numbers
• 1.21.1. Record Product Identification Number (PIN)
• 1.21.2. Record Engine Serial Number
• 1.21.3. Keep Proof of Ownership
• 1.21.4. Keep Machines Secure
• 1.22. MiscellaneousSpecifications
• 1.22.1. ZTS and 35C ZTS Engine Specifications
• 1.22.2. ZTS and 35C ZTS Drain and Refill Capacities
• 1.22.3. ZTS Machine Specifications
• 1.22.4. ZTS Working Ranges
• 1.22.5. ZTS Excavator Lift CapacityKG (LB) (Blade Off the Ground With Standard Boom and Rubber Track)
• 1.22.6. ZTS Excavator Lift CapacityKG (LB) (Blade On the Ground With Standard Boom and Rubber Track)
• 1.22.7. ZTS Machine Specifications
• 1.22.8. ZTS Working Ranges
• 1.22.9. ZTS Excavator Lift CapacityKG (LB) (Blade Off the Ground With Standard Boom and Rubber Track)
• 1.22.10. ZTS Excavator Lift CapacityKG (LB) (Blade On the Ground With Standard Boom and Rubber Track)
• 2. Page Number
• 2.1. Section 11
• 2.2. Section 12
• 2.3. Section 13
• 2.4. Section 14
• 2.5. Section 15
• 2.6. Section 21
• 2.7. Section 22
• 2.8. Section 31
• 2.9. Section 32
• 2.10. Section 33
• 2.11. Section 34
• 2.12. Section 35
• 2.13. Section 36
• 2.14. Section 37
• 2.15. Section 38
• 2.16. Section 39
• 2.17. Section 41
• 2.18. Section 42
• 2.19. Section 43
• 2.20. Section 44
• 2.21. Section 45
• 2.22. Section 46