Manitou ME 425 80V S3, ME 430 80V S3, ME 435 80V S3 Repair Manual 647579EN

Description

• Model List:
  • ME 425 80V S3
  • ME 430 80V S3
  • ME 435 80V S3

• 1. Page de garde / Front page
• 1.1. Sommaire général General table of content
• 1.1.2. GENERAL characteristics and safety
• 1.1.2.1. GENERAL INSTRUCTIONS AND SAFETY
• 1.1.2.1.1. INTRODUCTION
• 1.1.2.1.2. SERVICING POSITION
• 1.1.2.1.3. EXPLANATION OF SYMBOLS
• 1.1.2.1.4. SERVICING RULES
• 1.1.2.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
• 1.1.2.2.1. CHARACTERISTICS ME 425 430 435 80V S3
• 1.1.2.2.2. DIMENSIONS
• 1.1.2.2.3. LOCATION OF NAME AND IDENTIFICATION PLATE
• 1.1.2.3. GENERAL CONTROL AND ADJUSTMENT
• 1.1.2.3.1. STANDARD TIGHTENING TORQUES
• 1.1.2.3.2. LUBRICANTS AND FUEL
• 1.1.3. AXLE
• 1.1.3.1. Axle Characteristics and specifications
• 1.1.3.1.1. Front drive axle
• 1.1.3.1.1.1. Technical parameters
• 1.1.3.1.2. Rear axle
• 1.1.3.1.2.1. Rear steering axle structure
• 1.1.3.1.2.2. Steering cylinder
• 1.1.3.1.2.3. Technical parameters
• 1.1.3.2. Main components control and adjustment
• 1.1.3.2.1. Front axle maintenance level
• 1.1.3.2.2. Front drive axle removal/assembly
• 1.1.3.2.2.1. Removing the epicyclic reduction device.
• 1.1.3.2.2.2. Removing the epicyclic reduction device.
• 1.1.3.2.2.3. Removing the brake section
• 1.1.3.2.2.4. Removing the axle shaft and the differential
• 1.1.3.2.3. Rear axle removal, fitting and adjustment.
• 1.1.3.2.3.1. WHEEL HUB REMOVAL
• 1.1.3.2.3.2. PIVOT PIN AND STEERING SHAFT REMOVAL
• 1.1.3.2.3.3. PIVOT PIN AND STEERING SHAFT INSTALLATION
• 1.1.3.2.3.4. WHEEL BEARING ADJUSTMENT
• 1.1.3.3. Removal
• 1.1.3.3.1. Front axle removal.
• 1.1.3.3.2. Rear axle removal
• 1.1.3.3.3. Steering cylinder removal.
• 1.1.5. BRAKE
• 1.1.5.1. Component diagrams and cross sections
• 1.1.5.1.1. Brake master cylinder
• 1.1.7. MAST
• 1.1.7.1. mast Characteristics and specifications
• 1.1.7.1.1. LIFTING SYSTEM
• 1.1.7.1.1.1. Assembly and adjustment parameters
• 1.1.7.1.1.2. Basic portal weight
• 1.1.7.1.1.3. Tightening torque for clamping parts
• 1.1.7.2. Flow diagrams and schematic diagrams
• 1.1.7.2.1. Double mast
• 1.1.7.2.2. Lifting cylinder
• 1.1.7.2.3. Tilting cylinder
• 1.1.7.3. mast Control and adjustment
• 1.1.7.3.1. Lifting cylinder removal
• 1.1.7.3.1.1. Lifting cylinder component removal
• 1.1.7.3.2. Bearing roller removal.
• 1.1.7.3.3. Inner mast removal
• 1.1.7.3.4. Adjustment of rollers and bearings
• 1.1.7.3.5. ASSEMBLY OF LH AND RH LIFTING CYLINDERS WITH TEMPORARY ADJUSTMENT.
• 1.1.7.3.6. LIFTING CHAIN ADJUSTMENT
• 1.1.7.3.7. FORK CARRIAGE CLEARANCE ADJUSTMENT
• 1.1.7.4. Mast removal
• 1.1.8. HYDRAULIC
• 1.1.8.1. Hydraulic characteristics and specifications
• 1.1.8.1.1. Hydraulic steering pump
• 1.1.8.1.2. Gear pumps
• 1.1.8.1.3. Safety valve
• 1.1.8.2. Hydraulic Schematic Diagrams
• 1.1.8.2.1. Hydraulic diagram with standard levers
• 1.1.8.2.2. Hydraulic diagram with optional mini levers
• 1.1.8.3. Hydraulic component sections and diagrams
• 1.1.8.3.1. Standard control valve
• 1.1.8.3.2. Optional mini lever control valve
• 1.1.8.3.3. Steering column
• 1.1.8.3.4. Hydraulic oil tank
• 1.1.8.4. hydraulic components Removal
• 1.1.8.4.1. Control valve removal
• 1.1.8.4.2. Hydraulic pump removal.
• 1.1.8.4.3. TILTING CYLINDER INSTALLATION AND REMOVAL
• 1.1.8.4.3.1. Tilting cylinder component removal
• 1.1.8.4.3.2. Tilting cylinder refit
• 1.1.8.5. Refit
• 1.1.8.5.1. Points to watch when installing the steering system
• 1.1.10. ELECTRICITY
• 1.1.10.1. Electrical diagram
• 1.1.10.1.1. CODES ON THE ELECTRICAL DIAGRAMS
• 1.1.10.2. Electrical diagram
• 1.1.10.2.1. Diagram key
• 1.1.10.2.2. Standard electrical diagram
• 1.1.10.2.3. Mini levers option electrical diagram only for ME 425 430 435 80V S3
• 1.1.10.3. Electrical components location
• 1.1.10.3.1. Lift truck ME 425 430 435 80V
• 1.1.10.4. Control and adjustments
• 1.1.10.4.1. Dashboard adjustments
• 1.1.10.4.1.1. Lift truck operator parameter viewing procedures
• 1.1.10.4.1.2. Dealer parameter viewing procedures
• 1.1.10.4.1.3. Password configuration procedure
• 1.1.10.4.1.4. Dealer language selection procedures
• 1.1.10.4.1.5. Dealer parameter modification procedures
• 1.1.10.5. Electrical components removal
• 1.1.10.5.1. Dashboard display screen removal
• 1.1.10.5.2. Hydraulic oil pump electric motor removal
• 1.1.10.5.3. Transmission electric motor removal
• 1.1.10.6. Electrical troubleshooting
• 1.1.10.6.1. Error codes
• 1.1.12. DRIVERS CAB
• 1.1.12.1. Overhead guard removal.
• 1.1.14. FRAME BODY
• 1.1.14.1. Removing the drivers floor panel.