Manitou MI 50 LD ST3B S2 to MI 70G S2 US Repair Manual 647645EN

Description

• Model List:
  • MI 50 LD ST3B S2
  • MI 60 D ST3B S2
  • MI 70 D ST3B S2
  • MI 80 D ST4 S2
  • MI 100 D ST4 S2
  • MI-X 50 LD C ST3A S2
  • MI-X 60 D C ST3A S2
  • MI-X 70 D C ST3A S2
  • MI-X 80 D C ST3A S2
  • MI-X 100 D C ST3A S2
  • MI 50 LG S2
  • MI 60G S2
  • MI 70G S2
  • MI 50 LD ST3B S2 US
  • MI 60 D ST3B S2 US
  • MI 70 D ST3B S2 US
  • MI 80 D ST4 S2 US
  • MI 100 D ST4 S2 US
  • MI 50 LG S2 US
  • MI 60G S2 US
  • MI 70G S2 US

• 1. Page de garde / Front page
• 2. Sommaire général General table of content
• 4. GENERAL, CHARACTERISTICS AND SAFETY
• 4.1. Work during the Warranty Period
• 4.2. GENERAL INSTRUCTIONS AND SAFETY NOTICE
• 4.2.1. PREAMBLE
• 4.2.2. SERVICING POSITION
• 4.2.3. EXPLANATION OF SYMBOLS
• 4.2.4. SERVICING RULES
• 4.3. GENERAL CHARACTERISTICS AND SPECIFICATIONS
• 4.3.1. dimensions
• 4.3.2. MAST CHARACTERISTICS AND LOAD CHARTS
• 4.3.3. LUBRICANTS AND FUEL
• 4.4. GENERAL LOCATION
• 4.4.1. LOCATION OF NAME AND IDENTIFICATION PLATE
• 4.5. GENERAL CONTROL AND ADJUSTMENT
• 4.5.1. STANDARD TIGHTENING TORQUES
• 4.5.2. METRIC IMPERIAL UNIT CONVERSION
• 6. ENGINE SPECIFICATION
• 6.1. Characteristics and specifications
• 6.1.1. Engine views
• 6.1.2. engine specification
• 6.2. Engine controls and adjustments
• 6.2.1. air circuit
• 6.2.2. exhaust circuit
• 6.3. Removal refitting of engine components MI 70 D
• 6.3.1. Remove the muffler
• 6.3.2. Remove the air filter
• 6.3.3. Remove the radiator
• 6.3.4. Remove the gearbox motor assembly
• 6.4. Removal refitting of engine components MI 100 D
• 6.4.1. Remove the muffler
• 6.4.2. Remove the air filter.
• 6.4.3. Remove the catalytic converter.
• 6.4.4. Remove the exhaust line.
• 6.4.5. remove the DEF tank dipstick
• 6.4.6. Remove the alternator
• 6.4.7. Remove the starter
• 6.4.8. Remove the radiator
• 6.4.9. Remove the motor gearbox assembly.
• 6.5. Specific tooling
• 6.5.1. DEF insinue kit
• 8. TRANSMISSION
• 8.1. Characteristics and specifications
• 8.1.1. Hydrodynamic transmission gearbox (MIX MI G)
• 8.1.2. Main technical data
• 8.1.3. Operating principle
• 8.1.4. Structural presentation
• 8.1.5. Clutch
• 8.1.6. Precautions for installation and use
• 8.2. Transmission removal refit MI 5 à 7 T ST3B ST4 S2
• 8.2.1. Remove the gearbox MI 50L 60 70 D
• 8.2.2. Remove the gearbox. MI 80 100 D
• 8.3. Troubleshooting
• 8.3.1. (MIX MI G)
• 10. AXLE
• 10.1. front axle characteristics and specifications
• 10.1.1. Main technical data
• 10.1.2. Structure of the front axle
• 10.1.3. Structural diagram of the main gear reducer
• 10.1.4. Lubrication
• 10.2. Steering axle characteristics and specifications
• 10.3. Front axle inspection and adjustment
• 10.3.1. Gears and adjustment methods of driven helical satellite gears
• 10.3.2. Disassembly and installation of the wheel side gear reducer
• 10.3.3. Disassembly and installation of the central gear reducer
• 10.4. Steering axle inspection and adjustment
• 10.4.1. Removing the wheels
• 10.4.2. Removing the spindle
• 10.4.3. Steering cylinder removal
• 10.4.4. Fitting the spindle
• 10.4.5. Steering cylinder assembly
• 10.4.6. Adjusting the pretightening load of the hub bearing
• 10.5. Front axle removal refitting
• 10.5.1. Front axle removal MI 50l 60 70 D
• 10.5.2. Front axle removal MI 80 100 D
• 10.6. Steering axle removal refitting
• 10.6.1. Removing the axle
• 10.7. Specific tooling
• 10.7.1. SQUARE SOCKET
• 12. BRAKE
• 12.1. characteristics and specifications
• 12.1.1. specifications
• 12.1.2. Brake master cylinder
• 12.1.3. Accumulator
• 12.1.4. Oilimmersed disc brake system (5t 7t)
• 12.1.5. Oilimmersed disc brake system (8t 10t) diagram 1
• 12.2. Control and adjustments
• 12.2.1. Transmission cutoff brake pedal
• 12.2.2. Service brake pedal
• 12.2.3. Parking brake lever
• 12.2.4. Checking and replacing the oilimmersed disc brakes
• 12.2.5. Hydraulic braking troubleshooting
• 14. MAST
• 14.1. Characteristics and specifications
• 14.1.1. Overview
• 14.1.2. ASSEMBLY AND ADJUSTMENT PARAMETERS
• 14.2. MAST COMPONENTS LOCATION
• 14.2.1. DUPLEX MAST WITH TOTAL FREEACTING LIFT
• 14.2.2. TRIPLEX MAST WITH TOTAL FREEACTING LIFT
• 14.3. Checking and adjustment OF MASTS
• 14.3.1. Mast disassembly
• 14.3.2. Mast assembly and adjustment
• 14.3.3. Assembling and adjusting the left lifting cylinders
• 14.3.4. Lifting chain adjustment
• 14.3.5. Adjusting the clearance of the rollers on 5 to 6 tonne trucks
• 14.3.6. Adjusting the clearance of the carriage rollers on 7 tonne trucks
• 14.3.7. Adjusting the clearance of the rollers on 8 to 10 tonne trucks
• 14.3.8. Backrest disassembly and installation
• 14.3.9. Cylinder part disassembly
• 14.3.10. INSTALLING AND REPLACING THE FAULTY PARTS.
• 14.3.11. Tilting cylinder removal and installation
• 14.4. Removal refitting on mast 50L 60 70 D
• 14.4.1. Remove the forks.
• 14.4.2. Mast removal.
• 14.5. Removal refitting on mast 80 100 D
• 14.5.1. Remove the mast.
• 16. HYDRAULICS
• 16.1. Characteristics and specifications.
• 16.1.1. Steering system
• 16.1.2. hydrostatic steering system
• 16.1.3. Warning concerning assembly and use
• 16.1.4. Oil pump
• 16.1.5. steering cylinder
• 16.1.6. Lifting cylinder
• 16.1.7. Tilting cylinder
• 16.1.8. Oneway flow control valve
• 16.1.9. Hydraulic filter
• 16.1.10. Hydraulic control valve
• 16.2. Hydraulic Schematic Diagram
• 16.2.1. MI 50L607080100 D e3 S2 (Cummins engine)
• 16.2.2. MI 50L6070 D ST3B S2 US (Deutz engine)
• 16.2.3. MI 80100 D ST4 S2 US (Deutz engine)
• 16.3. Control and adjustment
• 16.3.1. Valve bank main pressure relief valve
• 16.3.2. Hydraulic filter assembly
• 16.3.3. Internal hydraulic filter replacement
• 16.3.4. Method for bleeding the hydraulic system
• 16.4. Troubleshooting
• 16.4.1. troubleshooting (main hydraulics)
• 16.4.2. troubleshooting (control valve)
• 16.4.3. Steering system
• 18. ELECTRICITY
• 18.1. characteristics and specifications
• 18.1.1. ECU inputs/outputs
• 18.1.2. Electrical box
• 18.1.3. ignition switch
• 18.1.4. Multifunction light lever
• 18.1.5. Headlights and tail lights
• 18.2. Electrical schematic diagrams
• 18.2.1. MI 50L6070 D ST3B S2 US
• 18.2.2. MI 80100 D ST4 S2 US
• 18.2.3. MIX 50L6070 D c ST3A S2
• 18.2.4. MIX 80100 D c ST3A S2
• 18.2.5. MI 50L6070 G_DualFuel
• 18.2.6. MI 50L6070 G_singleFuel
• 18.3. Electrical location
• 18.3.1. Harness plan
• 18.4. Electrical component removal MI 100 D
• 18.4.1. Remove the batteries
• 18.4.2. Remove the ECUs.
• 18.4.3. Remove the headlamps
• 18.4.4. Tail light cluster
• 18.5. Troubleshooting
• 18.5.1. Starter maintenance
• 18.5.2. Alternator maintenance
• 18.5.3. DEUTZ ENGINE FAULT CODES (DTC)
• 18.5.4. Cummins engine fault detection
• 18.5.5. CUMMINS ENGINE FAULT CODES (DTC)
• 18.5.6. PSI 4.3 L ENGINE FAULT CODES (DTC)
• 20. DRIVERS CAB
• 20.1. DRIVERS CAB REMOVAL REFIT MI 70 D
• 20.1.1. Removing the cab
• 20.2. DRIVERS CAB REMOVAL REFIT MI 100 D
• 20.2.1. Remove the drivers seat
• 20.2.2. Removing the cab.
• 22. FRAME BODYWORK
• 22.1. Removal refitting MI 70 D
• 22.1.1. Remove the counterweight
• 22.1.2. Remove the drivers seat cover.
• 22.2. Removal refitting MI 100 D
• 22.2.1. Remove the counterweight.
• 22.2.2. Remove the drivers seat cover.