Manitou MI-X 50 A 100 L D E3 S1, MI 50 A 100 D ST3B S1, MI 50 A 70 G S1 Repair Manual 647521EN

$30

  • Type Of Manual: Repair Manual
  • Manual ID: 647521EN
  • Format: PDF
  • Size: 10.9MB
  • Number of Pages: 194

Description

  • Model List:

    • MI-X 50 A 100 L D E3 S1
    • MI 50 A 100 D ST3B S1
    • MI 50 A 70 G S1
  • 1. N (25/05/2018)MIX 50 À 100 L D E3 S1, MI 50 À100 D ST3B S1, MI 50 À 70 G S1, REPAIR MANUAL
  • 2. Page de garde / Front page
  • 3. Sommaire général General table of content
  • 5. GENERAL, CHARACTERISTICS AND SAFETY
  • 5.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
  • 5.1.1. PREAMBLE
  • 5.1.2. SERVICING POSITION
  • 5.1.3. EXPLANATION OF SYMBOLS
  • 5.1.4. SERVICING RULES
  • 5.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
  • 5.2.1. CHARACTERISTICS
  • 5.2.2. LUBRICANTS AND FUEL
  • 5.3. GENERAL LOCATION
  • 5.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
  • 5.4. GENERAL CONTROL AND ADJUSTMENT
  • 5.4.1. STANDARD TIGHTENING TORQUES
  • 5.4.2. METRIC IMPERIAL UNIT CONVERSION
  • 7. ENGINE SPECIFICATION
  • 7.1. Engine components location
  • 7.2. characteristics
  • 7.3. Air intake system
  • 7.3.1. Air intake line maintenance
  • 7.3.2. Air filter maintenance
  • 7.4. Exhaust system
  • 7.4.1. Exhaust pipe maintenance
  • 7.4.2. Silencer replacement
  • 9. TRANSMISSION
  • 9.1. Drive shaft
  • 9.1.1. Descriptions
  • 9.1.2. Spider damage and replacement
  • 9.1.3. Flange yoke and centre yoke inspection and repair
  • 9.2. Hydrodynamic transmission gearbox
  • 9.2.1. Presentation
  • 9.2.2. Main technical data
  • 9.2.3. Operating principle
  • 9.2.4. Structural presentation
  • 9.2.5. Clutch
  • 9.2.6. Precautions for installation and use
  • 9.2.7. Troubleshooting
  • 11. AXLE
  • 11.1. Front axle characteristics and specifications
  • 11.1.1. Schematic diagram of operation
  • 11.1.2. Structure of the wheel side gear reducer and the axle
  • 11.1.3. Structure of the main gear reducer
  • 11.1.4. Structure of the wet disc brakes
  • 11.1.5. Main technical data
  • 11.1.6. Structure of the front axle
  • 11.1.7. Lubrication
  • 11.2. Front axle inspection and adjustment (drive axle)
  • 11.2.1. Gears and adjustment methods of driven helical satellite gears
  • 11.3. Removal, disassembly and installation of the front axle
  • 11.3.1. Removing the front axle (drive axle)
  • 11.3.2. Dismantling and installation of the wheel side gear reducer
  • 11.3.3. Disassembly and installation of the central gear reducer
  • 11.4. Steering axle characteristics and specifications
  • 11.4.1. Main diagram
  • 11.4.2. Steering cylinder diagram
  • 11.5. Disassembly and assembly of the steering axle
  • 11.5.1. Axle disassembly
  • 11.5.2. Removing the wheels
  • 11.5.3. Removing the spindle
  • 11.5.4. Removing the steering cylinder
  • 11.6. Assembly
  • 11.6.1. Fitting the spindle
  • 11.6.2. Steering cylinder assembly
  • 11.7. Steering axle inspection and adjustment
  • 11.7.1. Removing the spindles and steering knuckles
  • 11.7.2. Adjusting the pretightening load of the hub bearing
  • 13. BRAKE
  • 13.1. General
  • 13.2. Data
  • 13.3. Troubleshooting
  • 13.3.1. Diagnostics of moving vehicle braking system
  • 13.3.2. Diagnostics of the parking brake system
  • 13.4. Pedal height adjustment
  • 13.4.1. Adjusting the transmission cutoff brake pedal
  • 13.4.2. Adjusting the service brake pedal
  • 13.4.3. Brake valve and accumulator
  • 13.5. Parking brake
  • 13.5.1. Parking brake lever
  • 13.5.2. Internal expansion parking brake
  • 13.6. Moving vehicle braking system
  • 13.6.1. Checking and replacing the wet disc brakes
  • 13.7. Elimination of air in the hydraulic brake system
  • 13.7.1. Stages for bleeding the system
  • 15. MAST
  • 15.1. Characteristics and specifications
  • 15.1.1. Overview
  • 15.1.2. ASSEMBLY AND ADJUSTMENT PARAMETERS
  • 15.2. MAST DISASSEMBLY, INSTALLATION AND ADJUSTMENT
  • 15.2.1. REMOVE THE FORKS AND THE MAST BLOCK
  • 15.2.2. Removal of parts
  • 15.2.3. Assembly and adjustment
  • 15.2.4. Assembly of left/right lifting cylinders and initial cylinder position adjustment
  • 15.2.5. Lifting chain adjustment
  • 15.2.6. Adjusting the play of the carriage rollers
  • 15.2.7. Method for disassembling and installing the backrest
  • 15.3. Removing and installing the lifting cylinders
  • 15.3.1. Cylinder part dismantling
  • 15.3.2. Assembling and replacing worn parts
  • 15.3.3. Tilting cylinder removal and installation
  • 17. HYDRAULICS
  • 17.1. Hydraulic system
  • 17.1.1. Oil pump
  • 17.1.2. Specifications
  • 17.1.3. Troubleshooting
  • 17.2. Hydraulic control valve
  • 17.2.1. Structure and principle
  • 17.2.2. way distributor
  • 17.2.3. Hydraulic diagram of the 2way control valve
  • 17.2.4. to 5way control valve
  • 17.2.5. Hydraulic diagram of the 3 to 5way control valve
  • 17.2.6. Specifications
  • 17.2.7. Troubleshooting
  • 17.3. Hydraulic lifting components
  • 17.3.1. Hydraulic filter
  • 17.3.2. Oneway flow control valve
  • 17.3.3. Lifting cylinder
  • 17.3.4. Tilting cylinder
  • 17.3.5. Method for bleeding the hydraulic system
  • 17.3.6. Troubleshooting
  • 17.4. Steering system
  • 17.4.1. Presentation
  • 17.4.2. Warning concerning assembly and use
  • 17.4.3. Troubleshooting
  • 17.5. Schematic diagram
  • 19. ELECTRICITY
  • 19.1. Prerequisites
  • 19.1.1. Identification of wires
  • 19.1.2. Testing of circuits
  • 19.2. Electrical schematic diagrams
  • 19.2.1. Bill of materials diagram MIX 50L6070 D
  • 19.2.2. Diagram MIX 50L6070 D
  • 19.2.3. Nomenclature diagram MI 50L6070 D
  • 19.2.4. Diagram MI 50L6070 D
  • 19.2.5. Nomenclature diagram MI 50L6070 G
  • 19.2.6. Diagram MI 50L6070 G
  • 19.2.7. Nomenclature diagram MIX 80100 D
  • 19.2.8. Diagram MIx 80100 D
  • 19.2.9. Nomenclature diagram MI 80100 D
  • 19.2.10. Diagram MI 80100 D
  • 19.3. Switchboard assembly
  • 19.3.1. Component disassembly
  • 19.3.2. Verifications
  • 19.4. Ignition key (start)
  • 19.4.1. Disassembly and assembly
  • 19.4.2. Verification
  • 19.5. Instrumentation and warning lights panel
  • 19.5.1. Schematic diagram of the panel
  • 19.5.2. Dismantling and assembly
  • 19.5.3. Verifications
  • 19.5.4. Front of the instrumentation panel
  • 19.5.5. Instrument status display
  • 19.6. Multifunction lever
  • 19.6.1. Multifunction gear lever
  • 19.6.2. Multifunction light lever
  • 19.6.3. Front headlamps assembly
  • 19.6.4. Tail light cluster
  • 19.6.5. Bulb specifications
  • 19.7. Starter and alternator maintenance
  • 19.8. Troubleshooting
  • 19.8.1. Engine fault detection
  • 21. DRIVERS CAB
  • 21.1. Cab disassembly and assembly
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