Manitou MT 835 ST3B to MT 1335 H A ST3B Repair Manual 647075EN

Description

• Model List:
  • MT 835 ST3B
  • MT 1135 ST3B
  • MT 1335 ST3B
  • MT 835 H ST3B
  • MT 1135 H ST3B
  • MT 1135 H A ST3B
  • MT 1335 H ST3B
  • MT 1335 H A ST3B

• 1. Front page
• 2. Table of content
• 3. GENERAL CHARACTERISTICS AND SAFETY
• 3.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
• 3.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
• 3.2.1. MT 835 H ST3B CHARACTERISTICS
• 3.2.2. MT 1135 H ST3B CHARACTERISTICS
• 3.2.3. MT 1135 H A ST3B CHARACTERISTICS (EXTENDABLE PLATFORM 2M25/4M 1,000 KG)
• 3.2.4. MT 1335 ST3B CHARACTERISTICS
• 3.3. GENERAL LOCATION
• 3.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
• 3.4. GENERAL CONTROL AND ADJUSTMENT
• 3.4.1. STANDARD TIGHTENING TORQUES
• 3.4.2. LUBRICANTS AND FUEL
• 4. ENGINE
• 4.1. ENGINE CHARACTERISTICS AND SPECIFICATIONS
• 4.2. ENGINE COMPONENTS LOCATION
• 4.2.1. ENGINE ELEMENTS
• 4.2.2. WATER AIR COOLING CIRCUIT
• 4.2.3. DIESEL FUEL CIRCUIT
• 4.2.4. TRANSMISSION COOLING CIRCUIT
• 4.2.5. INTAKE AND EXHAUST
• 4.3. ENGINE CONTROL AND ADJUSTMENT
• 4.3.1. ENGINE TIGHTENING TORQUES
• 4.4. ENGINE REMOVAL
• 4.4.1. ENGINE AND COOLER LOCATION
• 4.4.2. PREPARATION AND SAFETY INSTRUCTIONS
• 4.4.3. COOLER REMOVAL
• 4.4.4. ENGINE REMOVAL
• 4.4.5. COMPONENTS LOCATION
• 4.5. ENGINE REFIT
• 4.5.1. COMPONENT LOCATION
• 4.5.2. PREPARATION AND SAFETY INSTRUCTIONS
• 4.5.3. COOLER REFIT
• 4.5.4. ENGINE REFIT
• 5. TRANSMISSION
• 5.1. TRANSMISSION SCHEMATIC DIAGRAMS
• 5.1.1. MECHANICAL TRANSMISSION (STANDARD)
• 5.1.2. MECHANICAL TRANSMISSION (INCHING)
• 5.1.3. HYDROSTATIC TRANSMISSION
• 5.2. TRANSMISSION CONTROL AND ADJUSTMENT
• 5.2.1. MECHANICAL TRANSMISSION
• 5.2.2. PRESSURE TEST PORTS
• 5.2.3. TRANSMISSION ASSEMBLY TIGHTENING TORQUES
• 5.2.4. BLOCKING 4TH GEAR
• 5.2.5. HYDROSTATIC TRANSMISSION
• 5.2.6. LOCATION OF PORTS
• 5.2.7. A6VM 107 DA SERIES 63 ENGINE
• 5.2.8. PRESSURE TEST PORTS
• 5.2.9. PUMP / ENGINE CONTROL AND ADJUSTMENT
• 5.2.10. A4VGDA / A6VMDA HYDROSTATIC TRANSMISSION SETTINGS SHEET
• 5.2.11. TRANSMISSION ASSEMBLY TIGHTENING TORQUES
• 5.3. TRANSMISSION REMOVAL
• 5.3.1. MECHANICAL TRANSMISSION REMOVAL
• 5.3.2. HYDROSTATIC TRANSMISSION REMOVAL
• 5.4. TRANSMISSION TROUBLESHOOTING
• 5.4.1. HYDROSTATIC SYSTEM TROUBLESHOOTING
• 5.5. SPECIFIC TRANSMISSION TOOLING
• 5.5.1. BASIC MANOMETER SET
• 5.5.2. DIGITAL MANOMETER SET
• 5.5.3. HYDROMATIK KIT (Replacement A 4 VG DA pump/A 6 VM DA engine)
• 5.5.4. TH7 VALVE HOSE AND CONNECTOR
• 5.5.5. MM MACHINED SOCKET
• 6. AXLE
• 6.1. AXLE CONTROL AND ADJUSTMENT
• 6.1.1. AXLE TIGHTENING TORQUE
• 7. BRAKE
• 7.1. BRAKE CHARACTERISTICS AND SPECIFICATIONS
• 7.1.1. SERVICE BRAKE (MECHANICAL AND HYDROSTATIC)
• 7.2. BRAKE CONTROL AND ADJUSTMENT
• 7.2.1. SERVICE BRAKE
• 7.2.2. FREEWHEEL AND TOWING
• 7.2.3. PARKING BRAKE
• 7.3. BRAKE REMOVAL
• 7.3.1. PREPARATION AND SAFETY INSTRUCTIONS
• 7.4. SPECIFIC BRAKE TOOLING
• 7.4.1. HYDRAULIC BRAKE BLEED VALVE
• 7.4.2. PARKING BRAKE BLEEDER HARNESS
• 8. BOOM
• 8.1. BOOM CHARACTERISTICS AND SPECIFICATIONS
• 8.1.1. DUPLEX (MT 8 METERS)
• 8.1.2. TRIPLEX (MT 11/13 METERS)
• 8.2. BOOM COMPONENTS LOCATION
• 8.2.1. LOCATION OF THE DUPLEX BOOM MAIN COMPONENTS
• 8.2.2. LOCATION OF TRIPLEX BOOM MAIN COMPONENTS
• 8.3. BOOM CONTROL AND ADJUSTMENT
• 8.3.1. TELESCOPE ADJUSTMENT, EXTENSION AND RETRACTION PROCEDURE
• 8.3.2. MT 835…
• 8.3.3. MT 1135/1335…
• 8.4. BOOM REMOVAL
• 8.4.1. DUPLEX BOOM
• 8.4.2. TRIPLEX BOOM
• 8.5. BOOM REFIT
• 8.5.1. DUPLEX BOOM
• 8.5.2. TRIPLEX BOOM
• 8.6. SPECIFIC BOOM TOOLING
• 8.6.1. FLARE NUT WRENCH
• 8.6.2. MAGNETIC LIFTER
• 9. HYDRAULIC
• 9.1. HYDRAULIC CHARACTERISTICSAND SPECIFICATIONS
• 9.2. HYDRAULIC SCHEMATIC DIAGRAMS
• 9.2.1. MT 835 ST3B
• 9.2.2. MT 835 H ST3B
• 9.2.3. MT 1135/1335 ST3B
• 9.2.4. MT 1135/1335 H ST3B
• 9.2.5. MT 1135/1335 H A ST3B
• 9.3. HYDRAULIC COMPONENTS LOCATION
• 9.3.2. COMPONENTS LOCATION
• 9.4. HYDRAULIC CONTROL AND ADJUSTMENT
• 9.4.1. OPERATION OF COMPENSATING ISOLATION VALVES (VIC)
• 9.4.2. ACCUMULATION OF THE FLOW RATES OF THE ACCESS DISCHARGE VALVE
• 9.4.3. PRESSURE TEST PORTS
• 9.4.4. BLEEDING PROCEDURES
• 9.4.5. TIGHTENING TORQUES
• 9.4.6. COUNTERBALANCE VALVE TEST PROCEDURE (MT 1135/1335 H A)
• 9.5. HYDRAULIC COMPONENTS REMOVAL
• 9.5.1. COMPONENTS LOCATION
• 9.5.2. DISTRIBUTOR REMOVAL
• 9.5.3. HYDRAULIC PUMP REMOVAL
• 9.5.4. ACCUMULATOR UNIT REMOVAL
• 9.5.5. STABILIZER CYLINDER REMOVAL (MT 1135/1335 H A)
• 9.5.6. LEVELING CYLINDER REMOVAL (MT 1135/1335 H A)
• 9.6. HYDRAULIC SPECIFIC TOOLING
• 9.6.1. BASIC MANOMETER SET
• 9.6.2. DIGITAL MANOMETER SET
• 10. ELECTRICITY
• 10.1. ELECTRICAL CHARACTERISTICSAND SPECIFICATIONS
• 10.1.1. FUSES AND RELAYS
• 10.1.2. CONNECTORS
• 10.1.3. OVERVIEW OF ELECTRICAL AND ELECTRONIC SYSTEM
• 10.1.4. ECU INPUTS/OUTPUTS
• 10.1.5. DATA SHEETS FOR ELECTRICAL COMPONENTS
• 10.2. ELECTRICAL SCHEMATIC DIAGRAMS
• 10.2.1. ELECTRICAL DIAGRAM CODIFICATION EXAMPLE
• 10.2.2. CABLE IDENTIFICATION ON A WIRING HARNESS
• 10.2.3. MT 835 ST3B
• 10.2.4. MT 835 H ST3B
• 10.2.5. MT 1135/1335 ST3B
• 10.2.6. MT 1135/1335 H ST3B
• 10.2.7. MT 1135/1335 H A ST3B
• 10.3. ELECTRICAL COMPONENTS LOCATION
• 10.3.1. MT 835 ST3B
• 10.3.2. MT 835 H ST3B
• 10.3.3. MT 1135 /1335 ST3B
• 10.3.4. MT 1135/1335 H ST3B
• 10.3.5. MT 1135/1335 H A ST3B
• 10.3.6. MT 1135/1335 ST3B INCH HYDRAULICS OPT.
• 10.4. ELECTRICAL CONTROL AND ADJUSTMENT
• 10.4.1. ENGINE ECU
• 10.4.2. MACHINE COMPUTER (MANIMUX POWER)
• 10.4.3. LED ILLUMINATION AS A FUNCTION OF THE CHANGING GAUGE SIGNAL
• 10.4.4. WARNING DEVICE / LONGITUDINAL STABILITY LIMITER TEST
• 10.4.5. MENU CLUSTER ARCHITECTURE
• 10.4.6. BOOM ANGLE ANGULAR SENSOR ADJUSTMENT
• 10.4.7. ADJUSTMENT OF INDUCTIVE SENSOR ON BOOM
• 10.5. ELECTRICAL COMPONENTS REFIT
• 10.5.1. STRAIN GAUGE
• 10.6. ELECTRICAL TROUBLESHOOTING
• 10.6.1. INPUT/OUTPUT STATES
• 10.6.2. ERROR CODES (DTC)
• 10.7. ELECTRICAL SPECIFIC TOOLING
• 10.7.1. DIAGNOSTIC TOOLS
• 10.7.2. BREAKOUT BOXES
• 10.7.3. ELECTROVALVE ADAPTER
• 11. DRIVERS CAB
• 11.1. DRIVERS CAB REMOVAL
• 11.1.1. ELECTRIC WINDOW AND ENGINE REMOVAL
• 11.2. DRIVERS CAB REFIT
• 11.2.1. ELECTRIC WINDOW AND ENGINE REFIT
• 12. FRAME BODY
• 12.1. FRAME BODY CONTROL AND ADJUSTMENT
• 12.1.1. STOP ADJUSTMENT FUEL TANK AND OIL TANK
• 13. OPTIONS ATTACHMENTS
• 13.1. OPTIONS ATTACHMENTS COMPONENTSLOCATION
• 13.1.1. AIRCONDITIONING
• 13.2. OPTIONS ATTACHMENTS CONTROLAND ADJUSTMENT
• 13.2.1. AIRCONDITIONING CONTROL AND ADJUSTMENT