John Deere Agricultural 803M 853M Open-Loop Hyd.drv Technical Manual TM13147X19 PDF

Table of contents
FOREWORD
MANUAL IDENTIFICATION—READ THIS FIRST!
Section 9000 – GENERAL INFORMATION
Group 01 – Safety
Information for European Union Directives Compliance
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Avoid High-Pressure Fluids
Work In Ventilated Area
Handle Starting Fluid Safely
Prevent Fires
In Case of Machine Fire
Prevent Battery Explosions
Handle Chemical Products Safely
Decommissioning: Proper Recycling and Disposal of Fluids and Components
Prepare for Emergencies
Clean Debris from Machine
Add Cab Guarding for Special Uses
Control Pattern
Use Steps and Handholds Correctly
Start Only From Operator′s Seat
Use and Maintain Seat Belt
Avoid Work Site Hazards
Prevent Unintended Machine Movement
Operate Machine Safely
Avoid Machine Tip Over
Keep Riders Off Machine
Use Care When Swinging Machine
Operate Boom With Care
Avoid Backover Accidents
Operating On Slopes
Add and Operate Attachments Safely
Travel Safely
Avoid Power Lines
Inspect and Maintain ROPS
Park and Prepare for Service Safely
Service Machines Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Section 9001 – DIAGNOSTICS
Group 10 – Engine Control Unit (ECU) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000107.00 – Engine Air Filter Extremely Restricted
000107.15 – Engine Air Filter is Restricted
000107.16 – Engine Air Filter Very Restricted
000237.02 – Vehicle Identification Conflict
000237.13 – Vehicle Identification Fault
000237.31 – Communication Fault
001321.05 – Starter Relay Open Circuit
001321.16 – Too Long to Start
001321.31 – Starter Solenoid Open Circuit
002049.09 – CAN Comm Lost From ACR
003587.05 – Ether Starting Aid Circuit Fault
003587.06 – Ether Starting Aid Circuit Fault
003587.11 – Ether Starting Aid Circuit Fault
Group 20 – Head Control Unit (HCU) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000158.03 – System Voltage
000158.04 – System Voltage
000159.03 – Unswitched Power Circuit Fault
000159.04 – Unswitched Power Circuit Fault
000237.02 – VIN Mismatch
000237.13 – VIN Fault
000237.31 – VIN Comm Error
000629.12 – Watchdog Time Out
000629.13 – Controller Fault
000639.12 – CAN 1 Failure
000639.13 – CAN 1 Bus Off
002000.09 – CAN Comm Lost From ECU
002019.09 – CAN Comm Lost From HMC
002030.09 – CAN Comm Lost From VCU
002038.09 – CAN Comm Lost From PDU
002039.09 – CAN Comm Lost From ACR
002046.09 – CAN Comm Lost From HPC
002049.09 – CAN Comm Lost From ACR
002050.09 – CAN Comm Lost From ACL
002141.09 – CAN Comm Lost From SSM
003509.03 – Sensor Supply #1
003509.04 – Sensor Supply #1
523317.03 – Saw Speed Sensor
523317.04 – Saw Speed Sensor
523317.05 – Saw Speed Sensor
523317.08 – Saw Speed Sensor
523440.04 – Unswitched Power
523821.14 – Controller Mismatch
523934.03 – TFB Accumulator Clamps Control Valve
523934.04 – TFB Accumulator Clamps Control Valve
523934.05 – TFB Accumulator Clamps Control Valve
523934.06 – TFB Accumulator Clamps Control Valve
523935.03 – TFB Head Rotate Control Valve
523935.04 – TFB Head Rotate Control Valve
523935.05 – TFB Head Rotate Control Valve
523935.06 – TFB Head Rotate Control Valve
523936.03 – TFB Accumulator Clamps Close Control Valve
523936.04 – TFB Accumulator Clamps Close Control Valve
523936.05 – TFB Accumulator Clamps Close Control Valve
523936.06 – TFB Accumulator Clamps Close Control Valve
523937.03 – TFB Harvesting Clamps Close Control Valve
523937.04 – TFB Harvesting Clamps Close Control Valve
523937.05 – TFB Harvesting Clamps Close Control Valve
523937.06 – TFB Harvesting Clamps Close Control Valve
523938.03 – TFB Head Rotate Control Valve
523938.04 – TFB Head Rotate Control Valve
523938.05 – TFB Head Rotate Control Valve
523938.06 – TFB Head Rotate Control Valve
523939.03 – TFB Harvesting Clamps Open Control Valve
523939.04 – TFB Harvesting Clamps Open Control Valve
523939.05 – TFB Harvesting Clamps Open Control Valve
523939.06 – TFB Harvesting Clamps Open Control Valve
524265.02 – Checksum Error
Group 30 – Hydraulic Motor Controller (HMC) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000158.03 – System Voltage
000158.04 – System Voltage
000168.03 – Unswitched Power Circuit Fault
000168.04 – Unswitched Power Circuit Fault
000237.02 – VIN Mismatch
000237.13 – VIN Fault
000237.31 – VIN Comm Error
000629.12 – Watchdog Time Out
000639.12 – CAN 1 Failure
000639.13 – CAN 1 Bus Off
001083.03 – Platform Roll Sensor
001083.04 – Platform Roll Sensor
001084.03 – Platform Pitch Sensor
001084.04 – Platform Pitch Sensor
002000.09 – CAN Comm Lost From ECU
002030.09 – CAN Comm Lost From VCU
002038.09 – CAN Comm Lost From PDU
002039.09 – CAN Comm Lost From ACR
002046.09 – CAN Comm Lost From HPC
002049.09 – CAN Comm Lost From ACR
002050.09 – CAN Comm Lost From ACL
002141.09 – CAN Comm Lost From SSM
003509.03 – Sensor Supply #1
003509.04 – Sensor Supply #1
522363.03 – RH Drive Motor Speed Sensor
522363.04 – RH Drive Motor Speed Sensor
522363.05 – RH Drive Motor Speed Sensor
522381.03 – LH Drive Motor Speed Sensor
522381.04 – LH Drive Motor Speed Sensor
522381.05 – LH Drive Motor Speed Sensor
523577.03 – LH Motor Control Valve
523577.04 – LH Motor Control Valve
523577.05 – LH Motor Control Valve
523577.06 – LH Motor Control Valve
523578.03 – RH Motor Control Valve
523578.04 – RH Motor Control Valve
523578.05 – RH Motor Control Valve
523578.06 – RH Motor Control Valve
523821.14 – Controller Mismatch
524265.02 – Checksum Error
Group 40 – Hydraulic Pump Controller (HPC) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000158.03 – System Voltage
000158.04 – System Voltage
000168.03 – Unswitched Power Circuit Fault
000168.04 – Unswitched Power Circuit Fault
000237.02 – VIN Mismatch
000237.13 – VIN Fault
000237.31 – VIN Comm Error
000619.03 – Park Brake Valve
000619.05 – Park Brake Valve
000619.06 – Park Brake Valve
000629.12 – Watchdog Time Out
000639.12 – CAN 1 Failure
000639.13 – CAN 1 Bus Off
000907.07 – LH Motor Speed
000908.07 – RH Motor Speed
001231.12 – CAN 2 Failure
001231.13 – CAN 2 Bus Off
002000.09 – CAN Comm Lost From ECU
002019.09 – CAN Comm Lost From HMC
002030.09 – CAN Comm Lost From VCU
002038.09 – CAN Comm Lost From PDU
002049.09 – CAN Comm Lost From ACR
002050.09 – CAN Comm Lost From ACL
002141.09 – CAN Comm Lost From SSM
003359.03 – Transmission Oil Filter Switch
003359.16 – Transmission Oil Filter Switch
003509.03 – Sensor Supply #1
003509.04 – Sensor Supply #1
520570.03 – Transmission Cold Start Valve
520570.05 – Transmission Cold Start Valve
520570.06 – Transmission Cold Start Valve
521730.03 – LH Drive Forward Press Sensor
521730.04 – LH Drive Forward Press Sensor
521730.16 – LH Drive Forward Press Sensor
521732.03 – LH Drive Reverse Press Sensor
521732.04 – LH Drive Reverse Press Sensor
521732.16 – LH Drive Reverse Press Sensor
521733.03 – RH Drive Forward Press Sensor
521733.04 – RH Drive Forward Press Sensor
521733.16 – RH Drive Forward Press Sensor
521734.03 – RH Drive Reverse Press Sensor
521734.04 – RH Drive Reverse Press Sensor
521734.16 – RH Drive Reverse Press Sensor
522078.04 – Transmission Charge Filter Switch
522078.16 – Transmission Charge Filter Switch
522444.00 – Transmission Charge Press Sensor
522444.01 – Transmission Charge Press Sensor
522444.03 – Transmission Charge Press Sensor
522444.04 – Transmission Charge Press Sensor
522447.03 – RH Track FWD Control
522447.04 – RH Track FWD Control
522447.05 – RH Track FWD Control
522447.06 – RH Track FWD Control
522447.15 – RH Track Calibration Fault
522447.16 – RH Track Calibration Fault
522447.18 – RH Track Calibration Fault
522448.03 – RH Track REV Control
522448.04 – RH Track REV Control
522448.05 – RH Track REV Control
522448.06 – RH Track REV Control
522448.15 – RH Track REV Calibration Fault
522448.16 – RH Track REV Calibration Fault
522448.18 – RH Track REV Calibration Fault
522449.03 – LH Track FWD Control
522449.04 – LH Track FWD Control
522449.05 – LH Track FWD Control
522449.06 – LH Track FWD Control
522449.15 – LH Track Calibration Fault
522449.16 – LH Track Calibration Fault
522449.18 – LH Track Calibration Fault
522450.03 – LH Track REV Control
522450.04 – LH Track REV Control
522450.05 – LH Track REV Control
522450.06 – LH Track REV Control
522450.15 – LH Track REV Calibration Fault
522450.16 – LH Track REV Calibration Fault
522450.18 – LH Track REV Calibration Fault
522810.00 – Transmission Park Brake Press Sensor
522810.01 – Transmission Park Brake Press Sensor
522810.03 – Transmission Park Brake Press Sensor
522810.04 – Transmission Park Brake Press Sensor
523440.04 – Unswitched Power
523821.14 – Controller Mismatch
523821.31* – Controller Mismatch
524233.07 – Hydrostatic Drive System
524265.02 – Checksum Error
Group 50 – Left Armrest Controller (ACL) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000158.03 – System Voltage
000158.04 – System Voltage
000168.03 – Unswitched Power Circuit Fault
000168.04 – Unswitched Power Circuit Fault
000237.02 – VIN Mismatch
000237.13 – VIN Fault
000237.31 – VIN Comm Error
000629.12 – Watchdog Time Out
000629.13 – Controller Fault
000639.12 – CAN 1 Failure
000639.13 – CAN 1 Bus Off
002030.09 – CAN Comm Lost From ACR
002034.09 – CAN Comm Lost From HCU
002046.09 – CAN Comm Lost From HPC
002049.09 – CAN Comm Lost From VCU
002697.03 – LH Joystick X-Axis Signal
002697.04 – LH Joystick X-Axis Signal
002698.03 – LH Joystick Y-Axis Signal
002698.04 – LH Joystick Y-Axis Signal
002722.04 – LH Joystick Button 1
002723.04 – LH Joystick Button 2
002724.04 – LH Joystick Button 3
002725.04 – LH Joystick Button 4
002726.04 – LH Joystick Button 5
002727.04 – LH Joystick Button 6
002728.04 – LH Joystick Button 7
003976.06 – Cab Dome Light
003509.03 – Sensor Supply #1
003509.04 – Sensor Supply #1
004494.03 – LH Pedal Signal A
004494.04 – LH Pedal Signal A
004498.03 – LH Pedal Signal B
004498.04 – LH Pedal Signal B
523440.04 – Unswitched Power
523821.14 – Controller Mismatch
524265.02 – Checksum Error
Group 60 – Right Armrest Controller (ACR) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000158.03 – System Voltage
000158.04 – System Voltage
000168.03 – Unswitched Power Circuit Fault
000168.04 – Unswitched Power Circuit Fault
000237.02 – VIN Mismatch
000237.13 – VIN Fault
000237.31 – VIN Comm Error
000629.12 – Watchdog Time Out
000920.03 – Cab Alarm
000920.05 – Cab Alarm
000920.06 – Cab Alarm
002034.09 – CAN Comm Lost From HCU
002046.09 – CAN Comm Lost From HPC
002049.09 – CAN Comm Lost From VCU
002050.09 – CAN Comm Lost From ACL
002660.03 – RH Joystick X-Axis Signal
002660.04 – RH Joystick X-Axis Signal
002661.03 – RH Joystick Y-Axis Signal
002661.04 – RH Joystick Y-Axis Signal
002685.04 – RH Joystick Button 1
002686.04 – RH Joystick Button 2
002687.04 – RH Joystick Button 3
002688.04 – RH Joystick Button 4
002689.04 – RH Joystick Button 5
002690.04 – RH Joystick Button 6
002691.04 – RH Joystick Button 7
002734.03 – RH Pedal Signal A
002734.04 – RH Pedal Signal A
002735.03 – RH Pedal Signal B
002735.04 – RH Pedal Signal B
003416.03 – Cab Door Switch
003509.03 – Sensor Supply #1
003509.04 – Sensor Supply #1
522873.02 – Harvester Mode Control Voltage Levels Incorrect
003976.03* – Cab Dome Lamp
523440.04 – Unswitched Power
523821.14 – Controller Mismatch
524265.02 – Checksum Error
Group 70 – Sealed Switch Module (SSM) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000629.12 – Watchdog Time Out
002030.09 – CAN Comm Lost From ACR
002049.09 – CAN Comm Lost From VCU
002634.04 – SSM Ignition Relay
002634.05 – SSM Ignition Relay
520752.04 – SSM Button 17
520752.09 – SSM Button 17
520753.04 – SSM Button 18
520753.09 – SSM Button 18
520754.04 – SSM Button 19
520754.09 – SSM Button 19
520755.04 – SSM Track Speed Raise
520755.09 – Track Speed Raise
523335.04 – SSM Track Speed Lower
523335.09 – SSM Track Speed Lower
523336.04 – SSM Hyd Fan Reverse
523336.09 – SSM Hyd Fan Reverse
523338.04 – SSM Travel Alarm Cancel
523338.09 – SSM Travel Alarm Cancel
523339.04 – SSM Engine Service Lights
523339.09 – SSM Engine Service Lights
523340.04 – SSM Forward Work Lights
523340.09 – SSM Forward Work Lights
523849.04 – SSM Hyd Speed Lower
523849.09 – SSM Hyd Speed Lower Lost
523850.04 – SSM Enclosure Lower
523850.09 – SSM Enclosure Lower
523852.04 – SSM Engine Speed Lower
523852.09 – SSM Engine Speed Lower
523854.04 – SSM Button 13
523854.09 – SSM Button 13
523855.04 – SSM Saw Pilot Enable
523855.09 – SSM Saw Pilot Enable
523856.04 – SSM Hyd Speed Raise
523856.09 – SSM Hyd Speed Raise
523857.04 – SSM Enclosure Raise
523857.09 – SSM Enclosure Raise
523858.04 – SSM Engine Speed Raise
523858.09 – SSM Engine Speed Raise
523860.04 – SSM Swing Brake
523860.09 – SSM Swing Brake
523861.04 – SSM Button 7
523861.09 – SSM Button 7
523862.04 – SSM Master Speed Select
523862.09 – SSM Master Speed Select
523863.04 – SSM Hydraulic Enable
523863.09 – SSM Hydraulic Enable
523864.04 – SSM Auto Idle
523864.09 – SSM Auto Idle
523865.04 – SSM Button 3
523865.09 – SSM Button 3
523867.04 – SSM Ignition Off
523867.09 – SSM Ignition Off
523868.04 – SSM Ignition/Start
523868.09 – SSM Ignition/Start
Group 80 – Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000096.03 – Fuel Level Sensor
000096.04 – Fuel Level Sensor
000158.03 – System Voltage
000158.04 – System Voltage
000237.02 – VIN Mismatch
000237.13 – VIN Fault
000237.31 – VIN Comm Error
000628.12 – Control Unit Programming
000629.12 – Watchdog Time Out
000629.13 – Controller Fault
000639.12 – Can 1 Failure
000639.14 – Can 1 Bus Off
000785.03 – TFB Att Pump Unloader Valve
000785.05 – TFB Att Pump Unloader Valve
000785.06 – TFB Att Pump Unloader Valve
000875.01 – AC High / Low Press Sensor
000875.04 – AC High / Low Press Sensor
000877.04 – AC Freeze Sensor
001083.03 – Platform Roll Sensor
001083.04 – Platform Roll Sensor
001084.03 – Platform Pitch Sensor
001084.04 – Platform Pitch Sensor
001231.12 – Can 2 Failure
001231.14 – Can 2 Bus Off
001550.03 – A/C Compressor Clutch
001550.05 – A/C Compressor Clutch
001550.06 – A/C Compressor Clutch
001638.00 – Hydraulic Oil Temperature Sensor
001638.03 – Hydraulic Oil Temperature Sensor
001638.04 – Hydraulic Oil Temperature Sensor
001639.08 – Hydraulic Fan Speed Sensor Signal Missing
001713.16 – Hydraulic Oil Filter Restricted
001907.03 – RCS Enable Control Valve
001907.05 – RCS Enable Control Valve
001907.06 – RCS Enable Control Valve
002000.09 – CAN Comm Lost From ECU
002019.09 – CAN Comm Lost From HMC
002049.09 – CAN Comm Lost From ACR
002050.09 – CAN Comm Lost From ACL
002141.09 – CAN Comm Lost From SSM
002351.03 – Upper Cab Light 1-4
002351.05 – Upper Cab Light 1-4
002351.06 – Upper Cab Light 1-4
002355.03 – Upper Cab Light 5-6
002355.05 – Upper Cab Light 5-6
002355.06 – Upper Cab Light 5-6
002357.03 – Leveler Light
002357.05 – Leveler Light
002357.06 – Leveler Light
002359.03 – Enclosure Lights 1-4
002359.05 – Enclosure Lights 1-4
002359.06 – Enclosure Lights 1-4
002361.03 – Service Lights 3-4
002361.05 – Service Lights 3-4
002361.06 – Service Lights 3-4
002363.03 – Service Lights 1-2
002363.05 – Service Lights 1-2
002363.06 – Service Lights 1-2
002365.03 – Side Cab Light 1-2
002365.05 – Side Cab Light 1-2
002365.06 – Side Cab Light 1-2
002602.01 – Hydraulic Oil Level Switch
002602.03 – Hydraulic Oil Level Switch
002602.04 – Hydraulic Oil Level Switch
002602.12 – Hydraulic Oil Level Switch
003413.04 – Engine Enclosure Limit Switch
003419.04 – Rear Door Limit Switch
003509.03 – Sensor Supply # 1
003509.04 – Sensor Supply # 1
003510.03 – Sensor Supply # 2
003510.04 – Sensor Supply # 2
516395.03 – Saw / Harv Pump PL Press Sensor
516395.04 – Saw / Harv Pump PL Press Sensor
520571.03 – Primary Pump Unloader Valve
520571.05 – Primary Pump Unloader Valve
520571.06 – Primary Pump Unloader Valve
520804.00 – LH Hydrostatic Motor Oil Temperature Sensor
520804.03 – LH Hydrostatic Motor Oil Temperature Sensor
520804.04 – LH Hydrostatic Motor Oil Temperature Sensor
520805.00 – RH Hydrostatic Motor Oil Temperature Sensor
520805.03 – RH Hydrostatic Motor Oil Temperature Sensor
520805.04 – RH Hydrostatic Motor Oil Temperature Sensor
520856.03 – TFB Saw Cooler Control Valve
520856.04 – TFB Saw Cooler Control Valve
520856.05 – TFB Saw Cooler Control Valve
520856.06 – TFB Saw Cooler Control Valve
521731.03 – Main Pump PX Press Sensor
521731.04 – Main Pump PX Press Sensor
521731.16 – Main Pump PX Press Sensor
521735.03 – Attach / Harv Pump A PX Press Sensor
521735.04 – Attach / Harv Pump A PX Press Sensor
521735.16 – Attach / Harv Pump A PX Press Sensor
521736.03 – Main Pump PS Press Sensor
521736.04 – Main Pump PS Press Sensor
521736.16 – Main Pump PS Press Sensor
521736.18 – Main Pump PS Press Sensor
521737.03 – Valve Gallery Return Press Sensor
521737.04 – Valve Gallery Return Press Sensor
521737.16 – Valve Gallery Return Press Sensor
521738.03 – HST Case Press Sensor
521738.04 – HST Case Press Sensor
521738.16 – HST Case Press Sensor
521739.03 – Main Pump PL Press Sensor
521739.04 – Main Pump PL Press Sensor
521973.04 – Cab Lighting Wakeup Switch
521974.04 – Engine Bay Lighting Wakeup Switch
522179.03 – Harvester Head Rotate CCW Control Valve
522179.04 – Harvester Head Rotate CCW Control Valve
522179.05 – Harvester Head Rotate CCW Control Valve
522179.06 – Harvester Head Rotate CCW Control Valve
522180.03 – Harvester Head Rotate CW Control Valve
522180.04 – Harvester Head Rotate CW Control Valve
522180.05 – Harvester Head Rotate CW Control Valve
522180.06 – Harvester Head Rotate CW Control Valve
522340.03 – Enclosure Pump Relay
522340.05 – Enclosure Pump Relay
522340.06 – Enclosure Pump Relay
522379.03 – Swing Brake Control Valve
522379.05 – Swing Brake Control Valve
522379.06 – Swing Brake Control Valve
522439.03 – Cooler Bypass Valve
522439.05 – Cooler Bypass Valve
522439.06 – Cooler Bypass Valve
522447.03 – RH Track FWD Control Valve
522447.04 – RH Track FWD Control Valve
522447.05 – RH Track FWD Control Valve
522447.06 – RH Track FWD Control Valve
522448.03 – RH Track REV Control Valve
522448.04 – RH Track REV Control Valve
522448.05 – RH Track REV Control Valve
522448.06 – RH Track REV Control Valve
522449.03 – LH Track REV Control Valve
522449.04 – LH Track REV Control Valve
522449.05 – LH Track REV Control Valve
522449.06 – LH Track REV Control Valve
522450.03 – LH Track FWD Control Valve
522450.04 – LH Track FWD Control Valve
522450.05 – LH Track FWD Control Valve
522450.06 – LH Track FWD Control Valve
522541.03 – Head Tilt Out Control Valve
522541.04 – Head Tilt Out Control Valve
522541.05 – Head Tilt Out Control Valve
522541.06 – Head Tilt Out Control Valve
522542.03 – Head Tilt In Control Valve
522542.04 – Head Tilt In Control Valve
522542.05 – Head Tilt In Control Valve
522542.06 – Head Tilt In Control Valve
522543.03 – Hoist Boom Lower Control Valve
522543.04 – Hoist Boom Lower Control Valve
522543.05 – Hoist Boom Lower Control Valve
522543.06 – Hoist Boom Lower Control Valve
522544.03 – Hoist Boom Raise Control Valve
522544.04 – Hoist Boom Raise Control Valve
522544.05 – Hoist Boom Raise Control Valve
522544.06 – Hoist Boom Raise Control Valve
522548.03 – Travel Hi/Low Motor Pilot Valve
522548.05 – Travel Hi/Low Motor Pilot Valve
522548.06 – Travel Hi/Low Motor Pilot Valve
522608.03 – TFB Saw Control Valve
522608.04 – TFB Saw Control Valve
522608.05 – TFB Saw Control Valve
522608.06 – TFB Saw Control Valve
522833.03 – RCS Retract Control Valve
522833.04 – RCS Retract Control Valve
522833.05 – RCS Retract Control Valve
522833.06 – RCS Retract Control Valve
522834.03 – RCS Extend Control Valve
522834.04 – RCS Extend Control Valve
522834.05 – RCS Extend Control Valve
522834.06 – RCS Extend Control Valve
523196.03 – Enclosure Directional Valve
523196.05 – Enclosure Directional Valve
523196.06 – Enclosure Directional Valve
523217.03 – Valve Power #3
523217.04 – Valve Power #3
523218.03 – Valve Power #2
523218.04 – Valve Power #2
523219.03 – Valve Power #1
523219.04 – Valve Power #1
523294.03 – Saw / Harv Pump B PX Press Sensor
523294.04 – Saw / Harv Pump B PX Press Sensor
523294.16 – Saw / Harv Pump B PX Press Sensor
523325.03 – Main Pump Displacement Sensor
523325.04 – Main Pump Displacement Sensor
523493.04 – Hydraulic Case Filter Switch
523493.16 – Hydraulic Case Filter Switch
523541.03 – Motion Alarm
523541.05 – Motion Alarm
523541.06 – Motion Alarm
523911.03 – Hydraulic Power Mgt Valve
523911.04 – Hydraulic Power Mgt Valve
523911.05 – Hydraulic Power Mgt Valve
523911.06 – Hydraulic Power Mgt Valve
523916.03 – Hydraulic Oil Filter Sensor
523916.04 – Hydraulic Oil Filter Sensor
523930.03 – Stick Boom In Control Valve
523930.04 – Stick Boom In Control Valve
523930.05 – Stick Boom In Control Valve
523930.06 – Stick Boom In Control Valve
523931.03 – Stick Boom Out Control Valve
523931.04 – Stick Boom Out Control Valve
523931.05 – Stick Boom Out Control Valve
523931.06 – Stick Boom Out Control Valve
523932.03 – Swing CCW Control Valve
523932.04 – Swing CCW Control Valve
523932.05 – Swing CCW Control Valve
523932.06 – Swing CCW Control Valve
523933.03 – Swing CW Control Valve
523933.04 – Swing CW Control Valve
523933.05 – Swing CW Control Valve
523933.06 – Swing CW Control Valve
523938.03 – LH Level Extend Control Valve
523938.04 – LH Level Extend Control Valve
523938.05 – LH Level Extend Control Valve
523938.06 – LH Level Extend Control Valve
523939.03 – RH Level Extend Control Valve
523939.04 – RH Level Extend Control Valve
523939.05 – RH Level Extend Control Valve
523939.06 – RH Level Extend Control Valve
523940.03 – LH Level Retract Control Valve
523940.04 – LH Level Retract Control Valve
523940.05 – LH Level Retract Control Valve
523940.06 – LH Level Retract Control Valve
523941.03 – RH Level Retract Control Valve
523941.04 – RH Level Retract Control Valve
523941.05 – RH Level Retract Control Valve
523941.06 – RH Level Retract Control Valve
523983.03 – Hydraulic Fan Control Valve
523983.04 – Hydraulic Fan Control Valve
523983.05 – Hydraulic Fan Control Valve
523983.06 – Hydraulic Fan Control Valve
524124.03 – Hydraulic Fan Control Valve
524124.05 – Hydraulic Fan Control Valve
524124.06 – Hydraulic Fan Control Valve
524265.02 – Checksum Error
Group 90 – Primary Display Unit (PDU) Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs)
000609.12 – Internal Failure
001386.00 – Display Temperature Above Normal
001386.01 – Display Temperature Below Normal
002030.09 – CAN Comm Lost From ACR
003599.02 – 3.3V Power Supply
521780.12 – USB Input Over Current
523436.14 – Watchdog Timeout
523438.31 – Internal Memory Failure
523651.02 – Internal Memory Failure
523773.03 – CAN HIGH
523773.04 – CAN HIGH
523774.03 – CAN LOW
523774.04 – CAN LOW
524050.12 – Real-Time Clock Failure
524076.10 – Menu Select Button Stuck
524077.10 – Back Key Button Stuck
524078.10 – Button 2 Stuck
524080.10 – Button 1 Stuck
524082.10 – Information Button Stuck
524094.10 – Down Arrow Button Stuck
524095.10 – Up Arrow Button Stuck
Section 9005 – OPERATIONAL CHECKOUT PROCEDURE
Group 10 – Operational Checkout Procedure
Cycle Times
Display and Clear Diagnostic Trouble Codes
Fire Extinguisher Check
Fire Suppression System Check—If Equipped
Seat Belt Check
Seat Control Check
Primary Display Unit (PDU) Check
Cab System Checks
Enclosure Door Check
Service Lights Check
Lighting System Wakeup Switch Check
Keyless Ignition Engine Start and Engine Stop Checks
Hydraulic Fan Reversing Check
Travel Pedal Checks
Engine Speed Control Checks
Hydraulic Enable Check
Right Joystick—Boom Check
Right Joystick—Attachment Tilt Function Check
Right Joystick— Wrist Rotate Right Function Check
Left Joystick—Wrist Rotate Left Function Check
Left Joystick—Stick Check
Left Joystick—Upperstructure Swing Check
Swing Brake Enable Check
Swing Dynamic Braking Check
Swing Brake Drift Check
Swing Power Check
Attachment Function Check
Rapid Cycle System (RCS) Extend Check
Rapid Cycle System (RCS) Retract Check
Auto Clamps Check
Auto Dump Check
Travel Alarm Check
Travel Alarm Stop Circuit Check
Travel Speed Selection Check
Travel System Maneuverability Check
Heater and Air Conditioning Circuit Check
Swing Speed Check
Track Speed Check
Wrist Rotate Speed Check
Boom Raise Speed Check
Stick Extend Speed Check
Attachment Tilt Speed Check
Rapid Cycle System (RCS) Speed Check
Display and Clear Diagnostic Trouble Codes
Fire Extinguisher Check
Fire Suppression System Check—If Equipped
Seat Belt Check
Seat Control Check
Primary Display Unit (PDU) Check
Cab System Checks
Enclosure Door Check
Service Lights Check
Lighting System Wakeup Switch Check
Keyless Ignition Engine Start and Engine Stop Checks
Hydraulic Fan Reversing Check
Travel Pedal Checks
Engine Speed Control Checks
Hydraulic Enable Check
Right Joystick—Boom Check
Right Joystick—Attachment Tilt Function Check
Right Joystick— Wrist Rotate Right Function Check
Left Joystick—Wrist Rotate Left Function Check
Left Joystick—Stick Check
Left Joystick—Upperstructure Swing Check
Swing Brake Enable Check
Swing Dynamic Braking Check
Swing Brake Drift Check
Swing Power Check
Attachment Function Check
Rapid Cycle System (RCS) Extend Check
Rapid Cycle System (RCS) Retract Check
Auto Clamps Check
Auto Dump Check
Travel Alarm Check
Travel Alarm Stop Circuit Check
Travel Speed Selection Check
Travel System Maneuverability Check
Heater and Air Conditioning Circuit Check
Swing Speed Check
Track Speed Check
Wrist Rotate Speed Check
Boom Raise Speed Check
Stick Extend Speed Check
Attachment Tilt Speed Check
Rapid Cycle System (RCS) Speed Check
Section 9010 – ENGINE
Group 05 – Theory of Operation
John Deere Engine
Engine Identification
Cold Start Aid Operation—Starting Fluid
Cold Start Aid Operation—Diesel Fired Coolant Heater (DFCH)—(if equipped)
Group 10 – System Diagrams
John Deere Engine
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Intake and Exhaust System Component Location
Diesel Fired Coolant Heater System Component Location
Group 15 – Diagnostic Information
John Deere Engine Diagnostic Information
Group 25 – Tests
Fluid Sampling Procedure—If Equipped
Engine Speed Test and Auto Idle Check
Fuel Line Leakage Test
Air Filter Restriction Indicator Switch Test
Air Intake System Leakage Test
Section 9015 – ELECTRICAL SYSTEM
Group 05 – Theory of Operation
Controller Area Network (CAN) Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Vehicle Control Unit (VCU) Circuit Theory of Operation
Primary Display Unit (PDU) and Sealed Switch Module (SSM) Circuits Theory of Operation
Right Armrest Controller (ACR) and Left Armrest Controller (ACL) Circuits Theory of Operation
Head Control Unit (HCU) Circuit Theory of Operation
Start and Charge Circuits Theory of Operation
Cold Start Circuit Theory of Operation—(If Equipped)
Diesel Fired Coolant Heater (DFCH) Circuit Theory of Operation—(If Equipped)
Hydraulics Enable and Disable Circuit Theory of Operation
Boom, Stick, and Swing Circuits Theory of Operation
Rapid Cycle System (RCS) Circuit Theory of Operation
Attachment Control Circuit Theory of Operation
Travel Control Circuit Theory of Operation
Fan Control Circuit Theory of Operation
Enclosure Door Control Circuit Theory of Operation
Service and Work Lights Circuits Theory of Operation
Air Conditioning and Heater Circuit Theory of Operation
JDLink™ Circuit Theory of Operation
TimberNavi™ System Circuit Theory of Operation—If Equipped
Group 10 – System Diagrams
Electrical Diagram Information
Electrical Schematic Symbols
Fuse and Relay Specifications
System Functional Schematic, Component Location, and Wiring Diagram Master Legend
System Functional Schematic
Load Center Power Harness (W1) Wiring Diagram
Load Center Power Interface Harness (W2) Wiring Diagram
Load Center Ground Cable (W3) Wiring Diagram
Engine Enclosure Door Power Cable (W4) Wiring Diagram
Engine Enclosure Door Ground Cable (W5) Wiring Diagram
Engine Ground Strap (W6) Wiring Diagram
Cab Front Work Light Harness (W7) Component Location
Cab Front Work Light Harness (W7) Wiring Diagram
Upper Cab Harness (W8) Component Location
Upper Cab Harness (W8) Wiring Diagram
Right Console Harness (W9) Component Location
Right Console Harness (W9) Wiring Diagram
Travel Pedal Harness (W10) Component Location
Travel Pedal Harness (W10) Wiring Diagram
Vehicle Control Unit (VCU) Power Cable (W11) Component Location
Vehicle Control Unit (VCU) Power Cable (W11) Wiring Diagram
Heating and Air Conditioning Harness (W12) Component Location
Heating and Air Conditioning Harness (W12) Wiring Diagram
Seat Harness (W13) Component Location
Seat Harness (W13) Wiring Diagram
Load Center Harness (W14) Component Location
Load Center Harness (W14) Wiring Diagram
Front Chassis Harness (W22) Component Location
Front Chassis Harness (W22) Wiring Diagram
Front Center Chassis Harness (W24) Component Location
Front Center Chassis Harness (W24) Wiring Diagram
Front Right Chassis Harness (W25) Component Location
Front Right Chassis Harness (W25) Wiring Diagram
Hydraulic Oil Fill Pump Power Cable (W26) Component Location—If Equipped
Hydraulic Oil Fill Pump Power Cable (W26) Wiring Diagram—If Equipped
Hydraulic Oil Fill Pump Ground Cable (W27) Component Location—If Equipped
Hydraulic Oil Fill Pump Ground Cable (W27) Wiring Diagram—If Equipped
Center Chassis Harness (W28) Component Location
Center Chassis Harness (W28) Wiring Diagram
Fuel Level Sensor Harness (W30) Component Location
Fuel Level Sensor Harness (W30) Wiring Diagram
Rear Chassis Harness (W31) Component Location
Rear Chassis Harness (W31) Wiring Diagram
Diesel Fired Coolant Heater Harness (W34) Component Location—If Equipped
Diesel Fired Coolant Heater (DFCH) Harness (W34) Wiring Diagram—If Equipped
Engine Harness (W36) Component Location
Engine Harness (W36) Wiring Diagram
Fan, Air Filter, and Travel Alarm Harness (W37) Component Location
Fan, Air Filter, and Travel Alarm Harness (W37) Wiring Diagram
Attachment Control Valve Interface Harness (W38) Component Location
Attachment Control Valve Interface Harness (W38) Wiring Diagram
Attachment Control Valve Harness (W39) Component Location
Attachment Control Valve Harness (W39) Wiring Diagram
Saw Speed Sensor Harness (W40) Component Location
Saw Speed Sensor Harness (W40) Wiring Diagram
Rotary Manifold Harness (W53) Component Location
Rotary Manifold Harness (W53) Wiring Diagram
Satellite Radio Module Harness (W55) Component Location—If Equipped
Satellite Radio Module Harness (W55) Wiring Diagram—If Equipped
Radio USB and Microphone Harness (W56) Component Location
Radio USB and Microphone Harness (W56) Wiring Diagram
Radio USB Cable (W57) Component Location—If Equipped
Radio USB Cable (W57) Wiring Diagram—If Equipped
TimberNavi™ System Harness (W70) Component Location—If Equipped
TimberNavi™ System Harness (W70) Wiring Diagram—If Equipped
JDLink™ Harnesses (W6002 and W6003) Component Location
JDLink™ Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram
JDLink™ Satellite (SAT) Harness (W6003) Wiring Diagram
Group 15 – Diagnostic Information
Service ADVISOR™ Diagnostic Application
Service ADVISOR™ Connection Procedure
Reading Diagnostic Trouble Codes (DTCs) With Service ADVISOR™ Diagnostic Application
Service ADVISOR™ Remote (SAR) Application
Service ADVISOR™ Remote (SAR) Connection Procedure
JDLink™ Connection Procedure—If Equipped
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Monitor Flickers, Lines In Image Diagnostic Procedure
Device Temperature Check
Monitor Connections Check
Restart Monitor Check
Error Code Check
Restart Monitor Check
Compact Flash Card Check
Status LED Check
Monitor Connections Check
Fuse Check
Voltage Check
Compact Flash Card Check
Software Check
Brightness Adjustment Check
Restart Monitor Check
Machine Configurator Check
Compact Flash Card Check
Software Check
Restart Monitor Check
Compact Flash Card Check
Software Check
Universal Serial Bus (USB) Devices Check
Software Check
Compact Flash Card Check
Machine Location Check
Program Site Map Check
Restart Monitor Check
Software Check
Compact Flash Card Check
Global Positioning System (GPS) and Controller Area Network (CAN) System Check
Monitor Connections Check
Machine Configurator Check
Restart Monitor Check
Software Check
Compact Flash Card Check
Tracking Layer Check
Restart Monitor Check
Map File Size Check
Software Check
Compact Flash Card Check
Complete Site Map Check
Program Site Map Check
Restart Monitor Check
Software Check
Compact Flash Card Check
Restart Monitor Check
Device Temperature Check
Monitor Connections Check
Restart Monitor Check
Error Code Check
Restart Monitor Check
Compact Flash Card Check
Status LED Check
Monitor Connections Check
Fuse Check
Voltage Check
Compact Flash Card Check
Software Check
Brightness Adjustment Check
Restart Monitor Check
Machine Configurator Check
Compact Flash Card Check
Software Check
Restart Monitor Check
Compact Flash Card Check
Software Check
Universal Serial Bus (USB) Devices Check
Software Check
Compact Flash Card Check
Machine Location Check
Program Site Map Check
Restart Monitor Check
Software Check
Compact Flash Card Check
Global Positioning System (GPS) and Controller Area Network (CAN) System Check
Monitor Connections Check
Machine Configurator Check
Restart Monitor Check
Software Check
Compact Flash Card Check
Tracking Layer Check
Restart Monitor Check
Map File Size Check
Software Check
Compact Flash Card Check
Complete Site Map Check
Program Site Map Check
Restart Monitor Check
Software Check
Compact Flash Card Check
Restart Monitor Check
Group 16 – Monitor Operation
Service Mode
Diagnostics—Clear Stored Diagnostic Trouble Codes (DTCs)
Diagnostics—Engine Readings for Voltages and Currents
Diagnostics—Software Delivery Settings
Diagnostics—Electronic Controller Identification
Setup—Antitheft/Security
Setup—Restore Factory Default Settings
Setup—Fan Control
Setup—Machine Configuration
Setup—Calibration
Group 17 – Diagnostic Test Box
Setup and Functional Test
Two Wire Sensor Circuit Check—Out of Range High
Two Wire Sensor Circuit Check—Out of Range Low
Three Wire Sensor Circuit Check—Out of Range High
Three Wire Sensor Circuit Check—Out of Range Low
Group 20 – Adjustments
TimberNavi™ Software Installation
Group 25 – Tests
Electrical Component Specifications
Electrical Component Checks
Section 9020 – POWER TRAIN
Group 05 – Theory of Operation
Track Adjuster and Recoil Spring Operation
Travel Gear Case Operation
Group 15 – Diagnostic Information
Noisy or Loose Track Chain Diagnostic Procedure
Incorrect Track Tension Adjustment
Loose Track Shoes
Grease Leaking From Track Adjuster Seals, Grease Fitting, or Relief Valve
Incorrect Track Tension Adjustment
Loose Track Shoes
Grease Leaking From Track Adjuster Seals, Grease Fitting, or Relief Valve
Tight Track Chain Diagnostic Procedure
Material Packing in Sprocket
Track Sag Less Than Specification
Material Packing in Sprocket
Track Sag Less Than Specification
Frequent Track Chain Sag Adjustment Required Diagnostic Procedure
Grease Leaking From Track Adjuster Seals, Grease Fitting or Relief Valve
Grease Leaking From Track Adjuster Seals, Grease Fitting or Relief Valve
Frequent Track Chain Sag Adjustment Required Diagnostic Procedure
Grease Leaking From Track Adjuster Seals, Grease Fitting or Relief Valve
Grease Leaking From Track Adjuster Seals, Grease Fitting or Relief Valve
Bent Track Shoes Diagnostic Procedure
Excessive Grouser Wear
Loose Track Shoes
Excessive High Speed Operation on Rough and Rocky Terrain
Excessive Grouser Wear
Loose Track Shoes
Excessive High Speed Operation on Rough and Rocky Terrain
‘Popping” Of Track Diagnostic Procedure
High Travel Loads in Reverse
Material Packing in Sprocket
High Travel Loads in Reverse
Material Packing in Sprocket
Cracked Track Link Diagnostic Procedure
Excessive High Speed Operation on Rough and Rocky Terrain
Track Shoes Too Wide for Ground Conditions
Excessive High Speed Operation on Rough and Rocky Terrain
Track Shoes Too Wide for Ground Conditions
Chipped Track Link Rails Diagnostic Procedure
Repeated High Impacts With Roller Tread On Flanges Caused By a Loose Track or Using Shoes That Are Too Wide
Repeated High Impacts With Roller Tread On Flanges Caused By a Loose Track or Using Shoes That Are Too Wide
Individual Undercarriage Component Wear Diagnostic Procedure
Some Wear is Normal
Some Wear is Normal
Measure Swing Bearing Wear
Section 9025 – HYDRAULIC SYSTEM
Group 05 – Theory of Operation
Main Hydraulic System Operation
Main Pump Operation
Saw Pump Operation
Attachment Pump Operation
Main Control Valve Operation
Attachment Control Valve Operation
Auxiliary Control Valve Operation
Attachment System Operation
Straight Line System (SLS) Operation
Pilot System Operation
Hydraulic Pump Damper Drive Operation
Swing System Operation
Rotary Manifold Operation
Travel Motor Operation
Fan System Operation
Enclosure Door System Operation
Hydraulic System Warm-Up Operation
Hydraulic Reservoir Operation
Hydraulic Reservoir Fill Pump Operation
Group 10 – System Diagrams
Hydraulic System Schematic
Hydraulic System Component Location
Hydraulic Pump System Line Identification
Travel System Line Identification
Pilot System Line Identification
Boom and Stick Line Identification
Attachment System Line Identification
Swing System Line Identification
Hydraulic Oil Cooling System Line Identification
Enclosure Door System Line Identification
Hydraulic Reservoir Fill Pump Line Identification
Group 15 – Diagnostic Information
Hydraulic Oil Overheats Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Hydraulic Oil Cooler Check
Reversing Fan Cycle Timing Check
Fan Blade Check
Fan Speed Check
Hydraulic Oil Cooler Bypass Valve Check
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Hydraulic Oil Cooler Check
Reversing Fan Cycle Timing Check
Fan Blade Check
Fan Speed Check
Hydraulic Oil Cooler Bypass Valve Check
No Hydraulic Functions Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Left Armrest Check
Pump Drive Check
Pilot System Pressure Check
Load Sense System Pressure Check
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Left Armrest Check
Pump Drive Check
Pilot System Pressure Check
Load Sense System Pressure Check
All Hydraulic Functions Slow Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Hydraulic Oil Temperature Check
Engine Speed Check
Pilot System Pressure Check
Load Sense System Pressure Check
Pump Leakage Check
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Hydraulic Oil Temperature Check
Engine Speed Check
Pilot System Pressure Check
Load Sense System Pressure Check
Pump Leakage Check
Poor Combined Function Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Load Sense System Pressure Check
Compensator Valve
Pump Leakage Check
Diagnostic Trouble Code Check
Default Settings Check
Load Sense System Pressure Check
Compensator Valve
Pump Leakage Check
Function Does Not Stop When Joystick Released Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Solenoid Valve Check
Valve Spool Stuck
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Solenoid Valve Check
Valve Spool Stuck
Some Functions Cannot Be Operated, All Others Are Normal Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Hydraulic Lines Check
Circuit Relief Valve Check
Feed Reducer Check
Control Valve Check
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Hydraulic Lines Check
Circuit Relief Valve Check
Feed Reducer Check
Control Valve Check
Some Functions Slow, All Others Are Normal Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Hydraulic Lines Check
System Set-Up
Circuit Relief Valve Check
Feed Reducer Check
Control Valve Check
Cylinder Leakage Check
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Hydraulic Lines Check
System Set-Up
Circuit Relief Valve Check
Feed Reducer Check
Control Valve Check
Cylinder Leakage Check
Load Drifts Down When Control Valve is in Neutral Position Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Solenoid Valve Check
Circuit Relief Valve Check
Feed Reducer Check
Control Valve Check
Cylinder Leakage Check
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Solenoid Valve Check
Circuit Relief Valve Check
Feed Reducer Check
Control Valve Check
Cylinder Leakage Check
Load Falls When Control Valve is Actuated to Raise Load With Engine Running at Slow Idle Diagnostic Procedure
Compensator Valve Check
Cylinder Leakage Check
Compensator Valve Check
Cylinder Leakage Check
Swing Speed Slow in Both Directions Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Speed Test and Adjustment
Swing Brake Release Check
Feed Reducer Check
Control Valve Check
Compensator Valve Check
Swing Motor Leakage Check
Swing Motor Crossover Relief Check
Swing Motor Brake Check
Swing Drive Gear Case Check
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Speed Test and Adjustment
Swing Brake Release Check
Feed Reducer Check
Control Valve Check
Compensator Valve Check
Swing Motor Leakage Check
Swing Motor Crossover Relief Check
Swing Motor Brake Check
Swing Drive Gear Case Check
Swing Speed Slow or Does Not Operate in One Direction Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Hydraulic Lines Check
Control Valve Check
Compensator Valve Check
Swing Motor Crossover Relief Check
Swing Motor Leakage Check
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Hydraulic Lines Check
Control Valve Check
Compensator Valve Check
Swing Motor Crossover Relief Check
Swing Motor Leakage Check
Upperstructure Drift Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Swing Brake Pressure Check
Swing Brake Check
Swing Motor Crossover Relief Check
Diagnostic Trouble Code Check
Default Settings Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Swing Brake Pressure Check
Swing Brake Check
Swing Motor Crossover Relief Check
Swing Function Does Not Operate Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Left Armrest Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Swing Brake Release Check
Feed Reducer Check
Control Valve Check
Compensator Valve Check
Swing Motor Leakage Check
Swing Motor Crossover Relief Check
Swing Motor Brake Check
Swing Gear Case Check
Diagnostic Trouble Code Check
Default Settings Check
Left Armrest Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Swing Brake Release Check
Feed Reducer Check
Control Valve Check
Compensator Valve Check
Swing Motor Leakage Check
Swing Motor Crossover Relief Check
Swing Motor Brake Check
Swing Gear Case Check
Track Will Not Move in One Direction Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Left Armrest Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Diagnostic Trouble Code Check
Default Settings Check
Left Armrest Check
Joystick Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Track Will Not Move in Either Direction Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Left Armrest Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Park Brake Release Pressure Check
Diagnostic Trouble Code Check
Default Settings Check
Hydraulic Oil Check
Left Armrest Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Park Brake Release Pressure Check
Machine Mistracks at All Speeds in Both Directions Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Travel Speed Check
Track Sag Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Park Brake Release Pressure Check
Travel Motor Leakage Check
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Travel Speed Check
Track Sag Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Park Brake Release Pressure Check
Travel Motor Leakage Check
Slow Travel Speed or Low Power Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Travel Speed Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Park Brake Release Pressure Check
Travel Motor Leakage Check
Engine Check
Main Pump Check
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Travel Speed Check
Hydraulic Lines Check
Control Valve Check
Crossover Relief Valve Check
Counterbalance Valve Check
Shuttle Valve Check
Rotary Manifold Leakage Check
Park Brake Release Pressure Check
Travel Motor Leakage Check
Engine Check
Main Pump Check
Travel is ‘Jerky” Diagnostic Procedure
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Travel Speed Check
Track Sag Check
Park Brake Check
Track Rollers Check
Final Drive Check
Diagnostic Trouble Code Check
Default Settings Check
Wiring Harnesses and Electrical Components Check
Travel Pedal Check
Travel Speed Check
Track Sag Check
Park Brake Check
Track Rollers Check
Final Drive Check
Machine Will Not Hold Back, Park Brakes Engage and Disengage When Traveling Down an Incline Diagnostic Procedure
Counterbalance Valve Check
Counterbalance Valve Check
Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs Diagnostic Procedure
Track Sag Check
Park Brake Check
Track Rollers Check
Final Drive Check
Counterbalance Valve Check
Track Sag Check
Park Brake Check
Track Rollers Check
Final Drive Check
Counterbalance Valve Check
Group 25 – Tests
General Machine Pressure and Speed Specifications
JT02156A Digital Pressure/Temperature Analyzer Kit Installation
Vacuum Pump Installation
Hydraulic Oil Cleanup Procedure
Hydraulic Oil Warm-Up Procedure
Hydraulic System Deaeration
Hydraulic System Setup Procedure
Load Sense System Flushing Procedure
Main Hydraulic Pump Power Control Test and Adjustment
Main Hydraulic Pump Differential Pressure Test and Adjustment
Main Hydraulic Pump Case Drain Test
Saw Speed Test and Adjustment
Saw Pump Pressure Test and Adjustment
Saw Pump Case Drain Test
Saw Motor Case Drain Test
Attachment Pump Pressure Test and Adjustment
Attachment Pump Case Drain Test
Load Sense System Pressure Test and Adjustment
Pilot System Pressure Test
Attachment Control Valve Pilot Pressure Test
Circuit Relief Pressure Test and Adjustment
Boom and Stick Flow Test and Adjustment
Travel Motor Speed Test and Adjustment
Travel Motor Pressure Test and Adjustment
Travel Motor Crossover Relief Valve Test and Adjustment
Travel Motor Case Drain Test
Park Brake Release Pressure Test and Adjustment
Park Brake Test
Park Brake Lock and Unlock Procedure
Swing Speed Test and Adjustment
Swing System Pressure Test and Adjustment
Swing Brake Pressure Test
Swing Motor Case Drain Test
Rotary Manifold Pressure Test
Fan Speed Test
Fan Motor Case Drain Test
Hydraulic Oil Cooler Bypass Valve Test
Cylinder Drift Test—Boom, Stick, and Tilt
Section 9030 – MISCELLANEOUS
Group 05 – Theory of Operation
Fire Suppression System Operation
Group 10 – System Diagrams
Fire Suppression System Component Location
Fire Suppression System Wiring Diagrams
Section 9031 – HEATING AND AIR CONDITIONING
Group 05 – Theory of Operation
Air Conditioning System Cycle of Operation
Group 10 – System Diagrams
Heater and Air Conditioning System Component Location
Group 15 – Diagnostic Information
Air Conditioning System Does Not Operate Diagnostic Procedure
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Blower Motor Speed Resistor Check
Blower Motor Check
Air Conditioner Freeze Control Switch Check
Air Conditioner High/Low Pressure Switch Check
Air Conditioner Compressor Clutch Solenoid Check
Main Power Relay Check
Wiring Harness Check
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Blower Motor Speed Resistor Check
Blower Motor Check
Air Conditioner Freeze Control Switch Check
Air Conditioner High/Low Pressure Switch Check
Air Conditioner Compressor Clutch Solenoid Check
Main Power Relay Check
Wiring Harness Check
Air Conditioning Does Not Cool Interior of Cab Diagnostic Procedure
Air Filter Restriction Check
Cab Recirculating Air Filter Restriction Check
Cab Seals Check
Refrigerant Hose Restriction Check
Condenser Air Flow Restriction Check
Evaporator Core Air Flow Restriction Check
Evaporator Core Fins Check
Air Conditioner Compressor Belt Check
System Operating Pressures Check
Air Filter Restriction Check
Cab Recirculating Air Filter Restriction Check
Cab Seals Check
Refrigerant Hose Restriction Check
Condenser Air Flow Restriction Check
Evaporator Core Air Flow Restriction Check
Evaporator Core Fins Check
Air Conditioner Compressor Belt Check
System Operating Pressures Check
Air Conditioning Runs Constantly, Too Cold Diagnostic Procedure
Air Conditioning System Check
Evaporator Core Component Check
Air Conditioner Freeze Control Switch Position Check
Air Conditioner Freeze Control Switch Check
Air Conditioner Compressor Clutch Solenoid Check
Wiring Harness Check
Air Conditioning System Check
Evaporator Core Component Check
Air Conditioner Freeze Control Switch Position Check
Air Conditioner Freeze Control Switch Check
Air Conditioner Compressor Clutch Solenoid Check
Wiring Harness Check
Heater System Does Not Operate Diagnostic Procedure
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Blower Motor Speed Resistor Check
Blower Motor Check
Main Power Relay Check
Wiring Harness Check
Diagnostic Trouble Code Check
Machine Settings Check
Fuse Check
Blower Speed Switch Check
Blower Motor Speed Resistor Check
Blower Motor Check
Main Power Relay Check
Wiring Harness Check
Heater Does Not Warm Interior of Cab Diagnostic Procedure
Heater Check
Coolant Check
Cab Fresh Air Filter Restriction Check
Cab Recirculating Air Filter Restriction Check
Cab Seals Check
Heater Hose Restriction Check
Heater Flow Control Valve Check
Heater Core Air Flow Restriction Check
Heater Check
Coolant Check
Cab Fresh Air Filter Restriction Check
Cab Recirculating Air Filter Restriction Check
Cab Seals Check
Heater Hose Restriction Check
Heater Flow Control Valve Check
Heater Core Air Flow Restriction Check
Interior Windows Continue to Fog Using Heater Diagnostic Procedure
Machine Settings Check
Air Filter Restriction Check
Cab Recirculating Air Filter Restriction Check
Heater Flow Control Valve Check
Air Conditioner Check
Machine Settings Check
Air Filter Restriction Check
Cab Recirculating Air Filter Restriction Check
Heater Flow Control Valve Check
Air Conditioner Check
Group 25 – Tests
R134a Refrigerant Cautions and Proper Handling
R134a Oil Charge Capacity
R134a Refrigerant Charge Capacity
Visual Inspection of Components
Lines and Hoses Check
Air Conditioner Compressor Check
Condenser Check
Engine Fan Check
Heater/Evaporator Core Check
Cab Air Filter Check
Cab Door and Windows Check
Lines and Hoses Check
Air Conditioner Compressor Check
Condenser Check
Engine Fan Check
Heater/Evaporator Core Check
Cab Air Filter Check
Cab Door and Windows Check
Air Conditioner Compressor Clutch Test
R134a Refrigerant Leak Test
R134a Refrigerant Hoses and Tubing Inspection
Air Conditioner High/Low Pressure Switch Test
Air Conditioner Freeze Control Switch Test
Air Conditioning System Test
Operating Pressure Diagnostic Chart
Air Conditioner Compressor Belt Check and Adjustment