John Deere 410D, 510D Backhoe Loader Operator Manual OMT152596

• Model List:
  • 410D Backhoe Loader
  • 510D Backhoe Loader

Contents:
Safety
RECOGNIZE SAFETY INFORMATION
UNDERSTAND SIGNAL WORDS
FOLLOW SAFETY INSTRUCTIONS
AVOID INJURY FROM ROLLOVER ACCIDENT-WEAR YOUR SEAT BEL-
AVOID INJURY FROM BACKOVEACCIDENT-BEFORE MOVING MACHINE, BE SURE ALP
AVOID INJURY FROM ROLLAWAACCIDENT-TO PREVENT ROLLAWAY, ALWAYS MAKSURE
INSPECT MACHINE
PREVENT MACHINE RUNAWAY
USE SEAT BELT PROPERLY
MAINTAIN SEAT BELT
SECONDARY EXITS
DRIVE MACHINE SAFELY
AVOID POWER LINES
BEWARE OF EXHAUST FUMES
KEEP RIDERS OFF MACHINE
HANDLE FUEL SAFELY-AVOID FIRES
PREPARE FOR EMERGENCIES
HANDLE STARTING FLUID SAFELY
CLEAN TRASH FROM MACHINE
PROTECT AGAINST FLYING DEBRIS
WEAR PROTECTIVE CLOTHING
PROTECT AGAINST NOISE
HANDLE CHEMICAL PRODUCTS SAFELY
USE SAFETY LIGHTS AND DEVICES
KEEP ROPS INSTALLED PROPERLY
WARN OTHERS OF SERVICE WORK
PRACTICE SAFE MAINTENANCE
OPERATE BACKHOE SAFELY
REMOVE PAINT BEFORE WELDING OR HEATING
AVOID HEATING NEAR PRESSURIZED FLUID LINES
AVOID HIGH-PRESSURE FLUIDS
CLEAN THE MACHINE REGULARLY
SERVICE COOLING SYSTEM SAFELY
STORE ATTACHMENTS SAFELY
TRAVEL SAFELY
DISPOSE OF WASTE PROPERLY
Safety Signs
Operator’s Station
INSTRUMENT PANEL
STOP-ENGINE INDICATOR (RED) AND ALARM INDICATOR
SERVICE REQUIRED INDICATOR (YELLOW)
ENGINE COOLANT TEMPERATURE INDICATOR
SEAT BELT INDICATOR
ENGINE OIL PRESSURE INDICATOR
ALTERNATOR VOLTAGE INDICATOR
ENGINE AIR FILTER INDICATOR
CONVERTER OIL TEMPERATURE INDICATOR
HYDRAULIC OIL FILTER INDICATOR
MECHANICAL FRONT WHEEL DRIVE (MFWD) INDICATOR-IF EQUIPPED
TURN SIGNAL SWITCH
LEFT TURN SIGNAL INDICATOR
RIGHT TURN SIGNAL INDICATOR
PARK BRAKE INDICATOR
CONTROL LEVERS, PEDALS, AND SWITCHES
BACKHOE CONTROLS-JOHN DEERE
STABILIZER CONTROL LEVERS
BACKHOE CONTROLS-THREE LEVER
BOOM LOCK LEVER
BOOM LOCK AND SWING LOCK PIN
EXTENDIBLE DIPPERSTICK LOCKING PIN
SEAT BELT
OPERATOR’S SEAT CONTROL (SUSPENSION SEAT)
TOOL TRAY
OPERATOR’S SEAT CONTROL (NON-SUSPENSION SEAT)
OPERATING LIGHTS
DOME LIGHT AND SWIVEL LIGHT
OPERATING WINDSHIELD WIPERS
OPENING SIDE WINDOWS
OPENING AND STORING UPPER REAR WINDOW
CLOSING UPPER REAR WINDOW
OPENING AND STORING MIDDLE REAR WINDOW
CLOSING MIDDLE REAR WINDOW
AIR CONDITIONING-IF EQUIPPED
HEATER CONTROLS
OPERATOR’S MANUAL HOLDER
Break-In
OBSERVE ENGINE OPERATION CLOSELY
EVERY 10 HOURS OR DAILY
BETWEEN THE FIRST 50 HOURS TO 100 HOURS
Pre-Start Inspection
INSPECT MACHINE DAILY BEFORE STARTING
Operating the Engine
CHECK INSTRUMENTS BEFORE STARTING
STARTING THE ENGINE
STARTING FLUID-IF EQUIPPED (COLD WEATHER STARTING AID)
USING BOOSTER BATTERIES-12 VOLT SYSTEM
USING COOLANT HEATER-IF EQUIPPED
CHECK INSTRUMENTS AFTER STARTING
WARMING MACHINE
COLD WEATHER WARM-UP
STOPPING THE ENGINE
ADJUSTING ENGINE FOR HIGH ELEVATION
Driving the Machine
DRIVING ON PUBLIC ROADS
BRAKE PEDALS
PARK BRAKE
SPEED CONTROLS
CLUTCH DISCONNECT SWITCHES
TRANSAXLE GEAR SHIFT LEVER
PARKING THE MACHINE
Operating the Machine
PREPARING TO OPERATE MACHINE
STABILIZER CONTROL LEVERS
BOOM LOCK LEVER
BACKHOE BOOM, BUCKET, DIPPERSTICK, AND SWING CONTROL LEVERS-JOHN DEERE PATTERN
BACKHOE BOOM, BUCKET, DIPPERSTICK CONTROL LEVERS AND SWING PEDALS-THREE LEVER PATTERN
PREPARING TO OPERATE LOADER AFTER OPERATING BACKHOE
LOADER CONTROL LEVER
OPERATING MECHANICAL FRONT WHEEL DRIVE (MFWD)-IF EQUIPPED
OPERATING DIFFERENTIAL LOCK
ADJUSTING LOADER BUCKET LEVEL INDICATOR AND RETURN-TO-DIG SWITCH
ADJUSTING LOADER BUCKET SELF-LEVELING LINKAGE
CHANGING LOADER BUCKETS
CHANGING BACKHOE BUCKET POSITION
REVERSIBLE STABILIZER FEET-IF EQUIPPED
ADDING LIQUID BALLAST TO FRONT TIRES
OPERATING TIPS
DRIVING ON A SLOPE
PLANNING SPOIL PILES
LEVELING MACHINE
MOVING THE MACHINE WITH BACKHOE BUCKET
USING BACKHOE BUCKET
OPERATING THE EXTENDIBLE DIPPERSTICK WITH ATTACHMENTS-IF EQUIPPED
TRENCHING
USING THE LOADER BUCKET
EXCAVATING BANKS OR STOCKPILES
BACKDRAGGING
BACKFILLING
TRUCK LOADING
BENCHING
LIFTING
Transporting
LOADING MACHINE ON A TRAILER
TOWING
TOWING-CONTINUED
Fuels and Lubricants
FUEL SPECIFICATIONS
LOW SULFUR DIESEL FUEL CONDITIONER
STORING FUEL
DO NOT USE GALVANIZED CONTAINERS
FUEL TANK
ENGINE OIL
TRANSAXLE OIL
HYDRAULIC AND REVERSER OIL
MECHANICAL FRONT WHEEL DRIVE OIL
GREASE
GREASE FOR EXTENDIBLE DIPPERSTICK
ALTERNATIVE AND SYNTHETIC LUBRICANTS
LUBRICANT STORAGE
MIXING OF LUBRICANTS
Periodic Maintenance
SERVICE YOUR MACHINE AT SPECIFIED INTERVALS
CHECK THE TACHOMETER/HOUR METER REGULARLY
AVOID MUD BUILD-UP
USE CORRECT FUELS AND LUBRICANTS
PREPARE MACHINE FOR MAINTENANCE
LOADER LOCKING BAR
OPENING AND CLOSING ACCESS DOORS
MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
OILSCAN® AND COOLSCAN™
MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
Maintenance¯As Required
CHECK AND ADJUST BELT TENSION
DRAIN FUEL TANK SUMP
CHECK TIRE PRESSURE
CHECK TIRE AIR PRESSURE-CONTINUED
CHECK AND ADJUST BOOM LOCK
ADJUST BOOM LOCK LINKAGE
CHECK PARK BRAKE
ADJUST PARK BRAKE
CLEAN CAB FRESH AIR FILTER AND RECIRCULATING AIR FILTER
GREASE EXTENDIBLE DIPPERSTICK EXTENSION-IF EQUIPPED
GREASE EXTENDIBLE DIPPERSTICK HOUSING WEAR SURFACES-IF EQUIPPED
GREASE NON-POWERED FRONT WHEEL BEARINGS
Maintenance¯Every 10 Hours or Daily
CHECK COOLANT LEVEL
CHECK ENGINE OIL LEVEL
GREASE LOADER PIVOTS
GREASE MFWD DRIVESHAFT U-JOINTS-IF EQUIPPED
GREASE STABILIZERS AND PIVOTS
GREASE BACKHOE PIVOT POINTS
GREASE BACKHOE BUCKET PIVOT AND CYLINDER ROD END
GREASE FRONT AXLE PIVOTS AND STEERING CYLINDER-NON POWERED
GREASE STABILIZERS AND PIVOTS
Maintenance¯Every 250 Hours
CHECK MFWD FRONT AXLE HOUSING OIL-IF EQUIPPED
CHANGE ENGINE OIL AND FILTER
CHECK TRANSAXLE OIL LEVEL, AND MFWD TRANSFER CASE OIL LEVEL-IF EQUIPPED
CHECK HYDRAULIC RESERVOIR OIL LEVEL
CHECK REVERSER OIL LEVEL
CHECK BATTERY ELECTROLYTE LEVEL AND TERMINALS
CHECK MFWD FRONT WHEEL PLANETARY HOUSING OIL-IF EQUIPPED
Maintenance¯Every 500 Hours
ADD COOLANT CONDITIONER TO RADIATOR
CHECK AIR INTAKE HOSES
REPLACE REVERSER BREATHER
REPLACE REVERSER OIL FILTER
REPLACE HYDRAULIC SYSTEM OIL FILTER
REPLACE TRANSAXLE OIL FILTER
REPLACE HYDRAULIC RESERVOIR BREATHER
REPLACE FUEL FILTER
GREASE REAR AXLE BEARINGS
Maintenance¯Every 1000 Hours
ADJUST ENGINE VALVE LASH (CLEARANCE)
CHANGE MFWD FRONT AXLE HOUSING OIL-IF EQUIPPED
CLEAN THE ENGINE CRANKCASE VENTILATION TUBE
CHECK PARK BRAKE
ADJUST PARK BRAKE
CHECK ENGINE SPEEDS
CHECK AND ADJUST ENGINE SPEED CONTROL LINKAGE
CHANGE TRANSAXLE OIL
CHANGE HYDRAULIC RESERVOIR OIL
CHANGE REVERSER AND TORQUE CONVERTER OIL
CLEAN, PACK, AND ADJUST STEER WHEEL BEARINGS
CHANGE MFWD FRONT WHEEL PLANETARY HOUSING OIL-IF EQUIPPED
Maintenance
EXTERNAL SERVICE BRAKE INSPECTION
CHANGE AIR CLEANER ELEMENTS
CLEAN DUSTY PRIMARY ELEMENT
CLEAN OILY OR SOOTY PRIMARY ELEMENT
INSPECT ELEMENT
CHECK RECEIVER DRYER MOISTURE INDICATOR-IF EQUIPPED
SERVICING THE COOLING SYSTEM
DRAINING THE COOLING SYSTEM
ENGINE COOLANT
CHECKING COOLANT HOSES AND RADIATOR
FILLING THE COOLING SYSTEM
TEST THE COOLANT FREEZE-PROTECTION LEVEL
DO NOT SERVICE INJECTION NOZZLES
DO NOT ADJUST INJECTION PUMP
REMOVING DB4 FUEL INJECTION PUMP
INSTALLING DB4 FUEL INJECTION PUMP
DRAINING FUEL FILTER SEDIMENT
CLEANING FUEL STRAINER
PRECAUTIONS FOR ALTERNATOR AND REGULATOR
SERVICE BATTERIES CAREFULLY
CHECKING ELECTROLYTE SPECIFIC GRAVITY
USING BATTERY CHARGER
REPLACING BATTERIES
REMOVING BATTERIES
REPLACING FUSES
REMOVE AND INSTALL HALOGEN BULB
CHANGING REVERSE WARNING ALARM VOLUME
CHECKING NEUTRAL START SYSTEM
ADDING ATTACHMENTS/ACCESSORIES TO ROLL-OVER PROTECTIVE STRUCTURE (ROPS)
WELDING ON MACHINE
CHECK CYCLE TIMES REGULARLY
BLEEDING BRAKES
ADJUSTING SPEED CONTROL LEVER TENSION
CHECKING AND ADJUSTING TOE-IN
CHECKING AND ADJUSTING TOE-IN-CONTINUED
INSTALLING TEETH ON HEAVY DUTY BACKHOE BUCKET
GREASING SEAT
DO NOT SERVICE CONTROL VALVES, CYLINDERS, PUMPS OR MOTORS
HARDWARE TORQUE SPECIFICATIONS
CHECKING WHEEL FASTENER TORQUE
KEEP ROPS INSTALLED PROPERLY
METRIC BOLT AND CAP SCREW TORQUE VALUES
SERVICE RECOMMENDATIONS FOR METRIC Series FOUR BOLT FLANGE FITTING
ADDITIONAL METRIC CAP SCREW TORQUE VALUES
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
CHECK OIL LINES AND FITTINGS
SERVICE RECOMMENDATIONS FOR 37 FLARE AND 30 CONE SEAT CONNECTORS
SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS
SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS
SERVICE RECOMMENDATIONS FOR INCH Series FOUR BOLT FLANGE FITTINGS
Operational Checkout
OPERATIONAL CHECKOUT
Troubleshooting
ENGINE
ELECTRICAL SYSTEM
HYDRAULIC SYSTEM
POWER TRAIN
GAUGES AND INDICATORS
MECHANICAL FRONT WHEEL DRIVE (MFWD) SYSTEM
Storage
PREPARE MACHINE FOR STORAGE
MONTHLY STORAGE PROCEDURE
Crime Prevention Tips
HELP PREVENT CRIME
RECORD IDENTIFICATION NUMBERS
KEEP PROOF OF OWNERSHIP
PARK INDOORS OUT OF SIGHT
WHEN PARKING OUTDOORS
REDUCE VANDALISM
REPORT THEFTS IMMEDIATELY
Specifications
410D BACKHOE WITH STANDARD DIPPERSTICK
410D BACKHOE LOADER WITH STANDARD DIPPERSTICK
410D HEAVY LIFT BACKHOE LOADER
410D HEAVY LIFT BACKHOE LOADER
410D BACKHOE LOADER SPECIFICATIONS
410D BACKHOE LOADER SPECIFICATIONS
410D BACKHOE SPECIFICATIONS
410D BACKHOE LOADER AND BACKHOE BUCKETS
410D AND 510D BACKHOE LOADER DRAIN AND REFILL CAPACITIES
410D BACKHOE LOADER LIFTING CAPACITIES
410D BACKHOE LOADER LIFTING CAPACITIES
410D BACKHOE LOADER LIFTING CAPACITIES
410D BACKHOE LOADER LIFTING CAPACITIES
410D BACKHOE LOADER LIFTING CAPACITIES
410D BACKHOE LOADER LIFTING CAPACITIES
510D BACKHOE LOADER WITH STANDARD 2.1 M (6 FT 11.7 IN.) DIPPERSTICK
510D BACKHOE LOADER WITH STANDARD 2.1 M (6 FT 11.7 IN.) DIPPERSTICK
510D BACKHOE LOADER SPECIFICATIONS
510D BACKHOE LOADER SPECIFICATIONS
510D BACKHOE AND LOADER BUCKETS
510D BACKHOE LOADER LIFTING CAPACITIES
510D BACKHOE LOADER LIFTING CAPACITIES
510D BACKHOE LOADER LIFTING CAPACITIES
Machine Numbers
RECORD PRODUCT IDENTIFICATION NUMBER (PIN)
RECORD ENGINE SERIAL NUMBER
RECORD (MFWD) FRONT AXLE HOUSING SERIAL NUMBER
RECORD EXTENDIBLE DIPPERSTICK ASSEMBLY SERIAL NUMBER
Checklists
MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
MAINTENANCE AND REPAIR RECORD KEEPING SYSTEM
John Deere Service Literature Available
PARTS CATALOG
OPERATOR’S MANUAL
TECHNICAL AND SERVICE MANUALS
FUNDAMENTALS OF SERVICE MANUALS
John Deere Service Keeps You On The Job
JOHN DEERE IS AT YOUR SERVICE WHEN YOU NEED IT