John Deere 9450 9550 and 9650 Diagnosis and Test Manual TM1802 PDF

Table of contents
FOREWORD
Section 210 – GENERAL
Group 05 – Safety
Group 10 – Combine and Component Identification
Group 15 – General Specifications
Group 20 – Diagnostic and Testing Procedures
Section 211 – DIAGNOSTIC TROUBLE CODES
Group A00 – A00 – Engine Control Unit Diagnostic Trouble Codes
Group C00 – C00 – Armrest Control Unit Diagnostic Trouble Codes
Group C03 – C03 – Cornerpost Control Unit Diagnostic Trouble Codes
Group E00 – E00 – Tailing Master Sensor Diagnostic Trouble Codes
Group E01 – E01 – Header Control Unit Diagnostic Trouble Codes
Group E02 – E02 – Right Control Unit Diagnostic Trouble Codes
Group AMS – GREENSTAR Display Warning Messages and Fault Codes
Group AMS – GREENSTAR KeyCard and PC Data Storage Card Warning Messages
Group AMS – GREENSTAR Mobile Processor Warning Messages
Group AMS – HARVEST DOC Warning Messages
Group AMS – Moisture Sensor Warning Messages
Group AMS – STARFIRE Receiver Warning Messages
Group AMS – Terrain Compensation Module Fault Codes
Section 212 – OBSERVABLE SYMPTOMS
Group 220 – Engine System
Group 230 – Air Intake and Cooling Systems
Group 240 – Electrical System
Group 250 – Power Train System
Group 255 – Four Wheel Drive System
Group 260 – Brake System
Group 270 – Hydraulic System
Group 275 – Main Gearcase System
Group 280 – Steering System
Group 290 – CLIMATRAK System
Group 300 – Separator System
Section 220 – ENGINE SYSTEM
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15A – Engine Type Identification
Group 15B – Engine Diagnostics – Type A
Group 15C – Engine Diagnostics – Type B
Group 20 – Component Identification and Location
Section 230 – AIR INTAKE AND COOLING SYSTEMS
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15A – Engine Type Identification
Group 15B – Air Intake System Diagnostics
Group 15C – Engine Cooling Package Diagnostics – Type A
Group 15D – Engine Cooling Package Diagnostics – Type B
Group 20 – Component Identification and Location
Section 240 – ELECTRICAL SYSTEM
Group 5 – General Information
Group 10 – Diagnostic Trouble Codes
Group 15A – Active Header Height Control System -Height Sensing Diagnostics
Group 15B – Active Header Height Control System – Height Resume Diagnostics
Group 15C – Active Header Height Control System – HYDRAFLEXHYDRAFLEX is a trademark of Deere &
Company Diagnostics
Group 15D – 95 Ampere Alternator / Battery Diagnostics
Group 15E – 185 Ampere Alternator / Battery Diagnostics
Group 15F – Armrest Control Unit Overall Diagnostics
Group 15G – Auxiliary Power Strip Outlet Diagnostics (Power Strip)
Group 15H – CAN Bus Type Identification
Group 15I – CAN Bus Diagnostics – Type A
Group 15J – CAN Bus Diagnostics – Type B
Group 15K – Cleaning Fan Speed Adjust Diagnostics
Group 15L – CLIMATRAKCLIMATRAK is a trademark of Deere & Company Diagnostics
Group 15M – COMFORT COMMANDComfort Command is a trademark of Deere & Company Seat
Diagnostics
Group 15N – Concave Clearance Adjust Diagnostics
Group 15O – CONTOUR MASTERContour Master is a trademark of Deere & Company – Automatic Tilt
Diagnostics
Group 15P – CONTOUR MASTER Contour Master is a trademark of Deere & Company – Manual Tilt
Diagnostics
Group 15Q – Cornerpost Control Unit Overall Diagnostics
Group 15R – Cornerpost – Cleaning Fan Speed Diagnostics
Group 15S – Cornerpost – Concave Clearance Diagnostics
Group 15T – Cornerpost – CONTOUR MASTER Contour Master is a trademark of Deere & Company
Position Diagnostics
Group 15U – Cornerpost – Corn Head Deck Plate Spacing Diagnostics
Group 15V – Cornerpost – Cylinder Speed Diagnostics
Group 15W – Cornerpost – Engine Hours Diagnostics
Group 15X – Cornerpost – Engine Speed Type Identification
Group 15Y – Cornerpost – Engine Speed – 6068 Diagnostics
Group 15Z – Cornerpost – Engine Speed – 6081 Diagnostics
Group 15AA – Cornerpost – Engine Temperature Gauge Type Identification
Group 15AB – Cornerpost – Engine Temperature Gauge – 6068 Diagnostics
Group 15AC – Cornerpost – Engine Temperature Gauge – 6081 Diagnostics
Group 15AD – Cornerpost – Feeder House Backshaft Speed Diagnostics
Group 15AE – Cornerpost – Fuel Gauge Diagnostics
Group 15AF – Cornerpost – Ground Speed Diagnostics
Group 15AG – Cornerpost – HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure
Diagnostics
Group 15AH – Cornerpost – Separator Hours Diagnostics
Group 15AI – Cylinder Speed Adjust Diagnostics
Group 15AJ – Deck Plate Adjustment Diagnostics
Group 15AK – DIAL-A-SPEEDDIAL-A-SPEED is a trademark of Deere & Company Diagnostics
Group 15AL – Draper Speed Adjust Diagnostics
Group 15AM – Electric Fuel Pump Diagnostics
Group 15AN – Engine and Fuel Control Diagnostics – 6068 Engine
Group 15AO – Engine and Fuel Control Diagnostics – 6081L3 Engine
Group 15AP – Engine Compartment Relay Panel Diagnostics
Group 15AQ – Engine Control Unit Overall Diagnostics – 6081L3
Group 15AR – Four Wheel Drive Type Identification
Group 15AS – Four Wheel Drive – Single Speed Diagnostics
Group 15AT – Four Wheel Drive – Two Speed Diagnostics
Group 15AU – GREENSTARGREENSTAR is a trademark of Deere & Company – Display Diagnostics
Group 15AV – GREENSTARGREENSTAR is a trademark of Deere & Company – GPS Receiver Type
Identification
Group 15AW – GREENSTARGREENSTAR is a trademark of Deere & Company – GPS Receiver
Diagnostics – Type A
Group 15AX – GREENSTARGREENSTAR is a trademark of Deere & Company – GPS Receiver Diagnostics
– Type B
Group 15AY – GREENSTARGREENSTAR is a trademark of Deere & Company – GPS Receiver Diagnostics
– Type C
Group 15AZ – GREENSTARGREENSTAR is a trademark of Deere & Company – GPS Receiver Diagnostics
– Type D
Group 15BA – GREENSTARGREENSTAR is a trademark of Deere & Company – KeyCard and PC Data
Storage Card Diagnostics
Group 15BB – GREENSTARGREENSTAR is a trademark of Deere & Company – Mass Flow Sensor Type
Identification
Group 15BC – GREENSTARGREENSTAR is a trademark of Deere & Company – Mass Flow Sensor
Diagnostics – Type A
Group 15BD – GREENSTARGREENSTAR is a trademark of Deere & Company – Mass Flow Sensor
Diagnostics – Type B
Group 15BE – GREENSTARGREENSTAR is a trademark of Deere & Company – Mobile Processor
Diagnostics
Group 15BF – GREENSTARGREENSTAR is a trademark of Deere & Company – Moisture Sensor Type
Identification
Group 15BG – GREENSTARGREENSTAR is a trademark of Deere & Company – Moisture Sensor
Diagnostics – Type A
Group 15BH – GREENSTARGREENSTAR is a trademark of Deere & Company – Moisture Sensor
Diagnostics – Type B
Group 15BI – GREENSTARGREENSTAR is a trademark of Deere & Company – Harvest/Yield
Mapping/Monitoring Type Identification
Group 15BJ – GREENSTARGREENSTAR is a trademark of Deere & Company System – HARVEST
DOCHARVEST DOC is a trademark of Deere & Company Diagnostics
Group 15BK – GREENSTARGREENSTAR is a trademark of Deere & Company System – Harvest Monitor
Diagnostics
Group BL – GREENSTARGREENSTAR is a trademark of Deere & Company System – Parallel Tracking
Diagnostics
Group 15BM – GREENSTARGREENSTAR is a trademark of Deere & Company System – Yield Mapping
Diagnostics
Group 15BN – GREENSTARGREENSTAR is a trademark of Deere & Company – System – Yield Monitor
System
Group 15BO – Header Control Unit Overall Diagnostics
Group 15BP – Header Engage Diagnostics
Group 15BQ – Header Raise / Lower Diagnostics
Group 15BR – Horn Diagnostics
Group 15BS – HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Adjustment Type
Identification
Group 15BT – HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Adjustment
Diagnostics – Type A
Group 15BU – HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Adjustment
Diagnostics – Type B
Group 15BV – Lighting System – Overall Diagnostics
Group 15BW – Lighting System – Daytime Running Lighting Diagnostics
Group 15BX – Lighting System – Dome Light Diagnostics
Group 15BY – Lighting System—Exit Lights Diagnostics
Group 15BZ – Lighting System – Field Lights Type Identification
Group 15CA – Lighting System – Field Light Diagnostics – Type A
Group 15CB – Lighting System – Field Light Diagnostics – Type B
Group 15DN – Unloading Auger Swing Diagnostics
Group 15DO – Variable Speed Feeder House Adjust Type Identification
Group 15DP – Variable Speed Feeder House Adjust Diagnostics – Type A
Group 15DQ – Variable Speed Feeder House Adjust Diagnostics – Type B
Group 15DR – VISIONTRAK VisionTrak is a trademark of Deere & Company Diagnostics
Group 15DS – Warning Display Panel Overall Diagnostics
Group 15DT – Warning—Grain Elevator Speed w/ GREENSTARGREENSTAR is a trademark of Deere &
Company Diag.
Group 15DU – Warning – Grain Elevator Speed w/o GREENSTARGREENSTAR is a trademark of Deere &
Company Diag.
Group 15DV – Warning – Conveyor Auger Speed Diagnostics
Group 15DW – Warning – Cylinder Speed Diagnostics
Group 15DX – Warning—Engine Air Filter Diagnostics
Group 15DY – Warning—Engine Oil Pressure Diagnostics
Group 15DZ – Warning – Engine Speed Diagnostics
Group 15EA – Warning – Engine Temperature Diagnostics
Group 15EB – Warning – Grain Separator Speed Diagnostics
Group 15EC – Warning—Grain Tank Full Diagnostics
Group 15ED – Warning-Hydraulic Oil Temperature Diagnostics
Group 15EE – Warning – Hydrostatic Charge Pressure Diagnostics
Group 15EF – Warning-Low Fuel
Group 15EG – Warning—Main Gearcase Filter Restricted Diagnostics
Group 15EH – Warning – Main Gearcase Pressure Diagnostics
Group 15EI – Warning – Main Gearcase Temperature Diagnostics
Group 15EJ – Warning—Parking Brake Diagnostics
Group 15EK – Warning – Separator Plugged Diagnostics
Group 15EL – Warning – Straw Chopper Speed Diagnostics
Group 15EM – Warning – Tailings Elevator Speed Diagnostics
Group 15EN – Warning – Unloading Auger Engaged Diagnostics
Group 15EO – Warning—Voltage Low Diagnostics
Group 15EP – Wiper System Diagnostics
Group 20 – Connector Information (end views, numbers, location photos)
Section 250 – POWER TRAIN SYSTEM
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15A – Final Drive Diagnostics
Group 15B – Transmission Diagnostics
Group 15C – Hydrostatic Diagnostics
Group 20D – Component Identification
Section 255 – FOUR WHEEL DRIVE SYSTEM
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15A – Four Wheel Drive System – Type Identification
Group 15B – Four Wheel Drive Single Speed Diagnostics
Group 15C – Four Wheel Drive Two Speed Diagnostics
Group 20 – Component Identification
Section 260 – BRAKE SYSTEM
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15A – Park Brake Diagnostics
Group 15B – Service Brakes Diagnostics
Group 20 – Component Identification
Section 270 – HYDRAULIC SYSTEM
Group 05 – General Information
Group 10 – Test Procedures And Adjustments
Group 15A – Basic Hydraulic System Type Identification
Group 15B – Basic Hydraulic System Diagnostics – Type A
Group 15C – Basic Hydraulic System Diagnostics – Type B
Group 15D – Basic Hydraulic System Diagnostics – Type C
Group 15E – Basic Hydraulic System Diagnostics – Type D
Group 15F – Chaff Spreader Drive Diagnostics
Group 15G – CONTOUR MASTER™ Header Tilt Diagnostics
Group 15H – Deck Plate Adjust Type Identification
Group 15I – Deck Plate Adjust Diagnostics – Type A
Group 15J – Deck Plate Adjust Diagnostics – Type B
Group 15K – Draper Belt Drive Diagnostics
Group 15L – Feeder House Gearcase Cooler Diagnostics
Group 15M – Header Raise/Lower Diagnostics
Group 15N – HYDRAFLEX™ Pressure Adjust Type Identification
Group 15O – HYDRAFLEX™ Pressure Adjust Diagnostics – Type A
Group 15P – HYDRAFLEX™ Pressure Adjust Diagnostics – Type B
Group 15Q – Hydraulic System Overheating Type Identification
Group 15R – Hydraulic System Overheating Diagnostics – Type A
Group 15S – Hydraulic System Overheating Diagnostics – Type B
Group 15T – Reel/Belt Drive Type Identification
Group 15U – Reel/Belt Drive Diagnostics – Type A
Group 15V – Reel/Belt Drive Diagnostics – Type B
Group 15W – Reel Fore/Aft Type Identification
Group 15X – Reel Fore/Aft Diagnostics – Type A
Group 15Y – Reel Fore/Aft Diagnostics – Type B
Group 15Z – Reel Raise/Lower Type Identification
Group 15AA – Reel Raise/Lower Diagnostics – Type A
Group 15AB – Reel Raise/Lower Diagnostics – Type B
Group 15AC – Reel Raise/Lower Diagnostics – Type C
Group 15AD – Reel Raise/Lower Diagnostics – Type D
Group 15AE – Reel Raise/Lower Diagnostics – Type E
Group 15AF – Reel Raise/Lower Diagnostics – Type F
Group 15AG – Reel Raise/Lower Diagnostics – Type G
Group 15AH – Reel Raise/Lower Diagnostics – Type H
Group 15AI – Threshing Speed Adjust Type Identification
Group 15AJ – Threshing Speed Adjust Diagnostics – Type A
Group 15AK – Threshing Speed Adjust Diagnostics – Type B
Group 15AL – Unloading Auger Swing Diagnostics
Group 15AM – Variable Speed Feeder House Type Identification
Group 15AN – Variable Speed Feeder House Diagnostics – Type A
Group 15AO – Variable Speed Feeder House Diagnostics – Type B
Group 15AP – Variable Speed Feeder House Diagnostics – Type C
Group 15AQ – Variable Speed Feeder House Diagnostics – Type D
Group 20 – Component Identification and Location
Section 275 – MAIN GEARCASE SYSTEM
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15A – Main Gearcase Pressure Low Diagnostics
Group 15B – Main Gearcase Temperature High Diagnostics
Group 15C – Main Gearcase Filter Restricted Diagnostics
Group 15D – Separator Engage Diagnostics
Group 15E – Main Gearcase Diagnostics
Group 15F – Unloading Auger Engage Diagnostics
Group 20 – Component Identification
Section 280 – STEERING SYSTEM
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15 – Steering Diagnostics
Group 20 – Component Identification
Section 290 – CLIMATRAK SYSTEM
Group 05 – General Information
Group 10 – Test Procedures and Adjustments
Group 15 – CLIMATRAK™ System Diagnostics
Group 20 – Component Identification
Section 300 – SEPARATOR SYSTEM
Group 05 – General Information
Group 15 – Separator Vibration Diagnostics