John Deere Hagie DTS 10 Crop Sprayer Repair Technical Manual TM149419 PDF

Introduction
Foreword
Contents
General Information
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handling Batteries Safely
Handle Agricultural Chemicals Safely
Service and Operate Chemical Sprayers Safely
Avoid Contact with Agricultural Chemicals
Clean Vehicle of Hazardous Pesticides
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid High-Pressure Fluids
Avoid Static Electricity Risk When Refueling
Wait Before Opening High-Pressure Fuel System
Service Accumulator Systems Safely
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Follow Tire Recommendations
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning—Proper Recycling and Disposal of Fluids and Components
Live With Safety
Servicing Electronic Control Units
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Precautions for Welding
Clean Exhaust Filter Safely
Specifications
Machine Specifications
Machine Dimensions
Sealants and Adhesives Cross-Reference Chart
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Face Seal O-Ring to Stud End Installation
Face Seal Adjustable Stud End O-Ring Installation
Face Seal Straight Stud End O-Ring Installation
Fitting Installation
Assembly Torque
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
External Hexagon Port Plug Torque Chart
Tune – Up and Adjustment
Tune-Up and Adjustment
General Information
Preliminary Engine Testing
Engine Tune-Up
Care and Maintenance of Belts
Defective Belts
Belt Replacement
Belt Installation
Belt Tension Adjustment
Belt Care
Belt Storage
Fuel and Lubricants
Diesel Fuel
Required Fuel Properties
E-Diesel fuel
Sulfur content for Interim Tier 4, Final Tier 4, Stage III B, and Stage IV Engines
Sulfur Content for Tier 3 and Stage III A Engines
Sulfur Content for Tier 2 and Stage II Engines
Sulfur Content for Other Engines
Lubricity of Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Preferred Coolants
Additional Recommended Coolants
Other Coolants
Water Quality
Coolant Drain Intervals
Operating in Warm Temperature Climates
John Deere COOL-GARD™ II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Freeze Protection
Testing Coolant Freeze Point
Diesel Exhaust Fluid (DEF)—Use in Selective Catalytic Reduction (SCR) Equipped Engines
Storing Diesel Exhaust Fluid (DEF)
Testing Diesel Exhaust Fluid (DEF)
Disposal of Diesel Exhaust Fluid (DEF)
Diesel Engine Oil—Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV
John Deere Plus-50™ II is the recommended engine oil.
Grease
Suspension and Steering Grease
Hydrostatic and Hydraulic Drive Oil
Planetary Hub Oil
Engine
Engine
Essential or Recommended Tools
Other Material
Specifications
Engine Repair—Use CTM
Remove and Install Engine
Remove and Install Serpentine Belt
Serpentine Belt Routing
Remove and Install Hood
Remove and Install Pump Drive Adapter
Cooling System
Essential or Recommended Tools
Specifications
Drain, Flush, and Fill Cooling System
Drain
Flush
Fill
Remove and Install Cooling Package
Remove and Install Cooling Fan
Remove and Install Coolant Surge Tank
Remove and Install Radiator
Test Radiator and Coolant Tank Cap
Remove and Install Front Hood
Exhaust System
Specifications
Remove and Install Diesel Oxidation Catalyst (DOC) Filter
Remove and Install Decomposition Tube
Remove and Install Selective Catalytic Reduction (SCR)
Remove and Install Diesel Exhaust Fluid (DEF) Tank
Remove and Install Diesel Exhaust Fluid (DEF) Tank Header
Remove and Install Diesel Exhaust Fluid (DEF) Injection Pump
Remove and Install Diesel Exhaust Fluid (DEF) Injection Pump Filter
Remove and Install DEF Dosing Injector
Fuel and Air
Diesel Fuel System
Specifications
Clean and Inspect Fuel Tank
Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
Remove and Install Fuel Tank
Air Intake System
Specifications
Turbocharger Repair—Use CTM
Remove and Install Air Cleaner Assembly
Remove and Install Charge Air Cooler
Electrical System
Battery
Battery Safety
Prevent Damage to Electrical Systems
Check Electrolyte Specific Gravity
Charging Batteries
Inspect Battery for Any Obvious Problems
Determine the Battery State of Charge
Recharge the Battery
Battery Storage
Connecting Battery Cables
Battery Replacement
Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Installation of Repair Wire Assembly (RWA)
Install Repair Wire Assembly (RWA)—Method 1
Install Repair Wire Assembly (RWA)—Method 2
Repair Procedure R-A
Remove Contact from Connector Body
Install New Contact
Repair Procedure R-B
Remove Contact from Connector Body
Install New Contact
Repair Procedure R-C
Remove Contact from Connector Body
Install New Contact
Repair Procedure R-D
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-E
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-F
Remove Contact from Connector Body
Install New Contact
Repair Procedure R-G
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-I
Remove Contact from Connector Body
Install New Contact
Repair Procedure R-J
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-K
Remove Contact from Connector Body
Install New Contact
Repair Procedure R-M
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-N
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AE
Repair Procedure R-AF
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AG
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AH
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AI
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AJ
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AK
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AL
Remove Contact From Connector Body
Install New Contact
Repair Procedure R-AM
Install New Contact
Repair Procedure R-AN
Install New Contact
Repair Procedure R-AO
Install New Contact
Repair Procedure R-AP
Install New Contact
Repair Procedure R-AQ
Install New Contact
Charging Circuit
Remove and Install Alternator
Starting Circuit
Remove and Install Starting Motor
Fuses and Relays
Replacing Fuses and Relays
Lighting
Safety Rules When Replacing Halogen Bulbs
Remove and Install Operators Station Front Roof Light Assemblies
Remove and Install Night Spray Option Lights
Boom Night Spray Lights
Rear Cab Night Spray Lights
Remove and Install Rotary Beacon
Rotary Beacon Bulb Replacement
Replace Flasher Module
Remove and Install Front Head Light Assemblies
Remove and Install Rear Flasher Assemblies
Remove and Install Center Boom Front Light Assemblies
Chassis Control System
Remove and Install Hydraulic Oil Level and Temperature Sensor
Remove and Install Wheel Speed Sensor
Remove and Install Fuel Level Sensor
Remove and Install Master Control Unit
Remove and Install Machine Control Expansion Modules
Engine Control System
Replace Engine Sensors and Switches—Use CTM
Remove and Install Engine Control Unit (ECU)
Spray Rate Control System
Remove and Install Solution Pressure Sensor
Remove and Install Agitation Pressure Sensor
Remove and Install Flowmeter Sensor
Remove and Install Solution Control Unit
Remove and Install Solution Auxiliary Control Unit
Boom Control System
Empty Tank and Boom Plumbing—Decontaminate Spray Equipment
Service Spray Equipment Safely
Remove and Install Norac Control Unit
Remove and Install Norac Boom Sensors (If Equipped)
Outer Boom
Center Boom
Replace Sensor Screen Filter
Remove and Install Boom Control Unit
Remove and Install Boom Height Position Sensor
Remove and Install Boom Main Fold Position Sensor
Remove and Install Boom Level Position Sensor
Remove and Install Roll Sensors
Center Frame Location
Machine Frame Location
Remove and Install Norac Valve Module
Remove and Install Norac Input Module
Cab Components
Remove and Install Right-Hand Side Pillar Gauges
Remove and Install Steering Column Multi-Function Lever
Remove and Install Selection Key Pad
Remove and Install Console Switch Panel Toggle Switches
Remove and Install Side and Rear Console Power Outlets
Remove and Install Emergency Stop Switch
Remove and Install Parking Brake Switch
Remove and Install Deceleration Pedal
Remove and Install Key Switch
Remove and Install Side Mirrors Control Switch
Remove and Install Machine Display Unit
Remove and Install Throttle Switch
Remove and Install Radio Keypad
Remove and Install Section Indicator Light Bar
Remove and Install Hazard Light Switch, Light Switch, and Turn Signal Indicator
Remove and Install Climate Control Unit
Remove and Install Microphone
Remove and Install Dome Light
Remove and Install Wiper Motor Timer
Remove and Install Wiper Motor
Remove and Install Windshield Washer Tank
Remove and Install Radio
Remove and Install Speakers
Remove and Install Antenna
Remove and Install Spray System Console
Power Train
Hydrostatic Drive Pump
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Start-Up Procedure After Hydraulic or Hydrostatic Repair
Hydraulic and Hydrostatic System Flushing Procedure
Remove and Install Hydrostatic Drive Pump
Replace Hydrostatic Drive Pump Shaft Seal
Remove and Install Hydrostatic Drive Pump High-Pressure Relief Valves
Remove and Install Hydrostatic Drive Pump Charge Pressure Relief Valve
Remove and Install Hydrostatic Drive Pump Pressure Limiter Valves
Remove, Repair, and Install Hydrostatic Pump Control Module
Remove and Disassemble Module
Assemble and Install Module
Replace Hydrostatic Drive Pump Filter
Repair Hydrostatic Drive Pump Filter Adapter
Hydrostatic Drive Pump Charge Pump Exploded View
Disassemble and Assemble Hydrostatic Drive Pump Charge Pump
Disassemble
Assemble
Disassemble and Assemble Hydrostatic Drive Pump
Disassemble
Inspect Parts
Assemble Pump
Hydrostatic Drive Motor
Remove and Install Hydrostatic Drive Motor
Final Drive
Essential or Recommended Tools
Specifications
Drain and Fill Planetary Hub
Remove and Install Planetary Final Drive
Steering and Brakes
Steering
Other Material
Specifications
Remove and Install Steer Command Control Unit
Remove and Install Steering Cylinder
Remove and Install Steering Arms
Phase Steering Cylinders
Remove and Install Steering Valve
Remove and Install Steering Input Device (SID) Sensor
Check and Adjust Toe-In
Front Wheels
Rear Wheels
Remove and Install Proximity Sensors
Brakes
Remove and Install Park Brake—Ladder Valve
Disassemble and Assemble Park Brake—Ladder Valve
Suspension and Tread Adjust
Suspension
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Air Suspension Control Valve
Remove and Install Air Bag Assemblies
Remove and Install Tread Adjust Shim Pads
Remove and Install Leg Suspension
Remove and Install Leg Suspension Bearings
Remove and Install Nitro Towers
Remove and Install Nitro Tower Bushings
Remove and Install Lower Air Bag Plate and Bearings
Tread Adjust Valves
Remove and Install Tread Adjust Valves
Disassemble and Assemble Tread Adjust Valve
Front Tread Adjust Valve
Rear Tread Adjust Valve
Tread Adjust Cylinders
Remove and Install Hydraulic Tread Adjust Cylinders
Disassemble and Assemble Tread Adjust Cylinder
Disassemble
Assemble
Wheels
Remove and Install Wheel
Hydraulic System
Hydraulic Reservoir
Drain and Fill Hydraulic Reservoir
Drain Reservoir
Fill Reservoir
Remove and Install Hydraulic Reservoir Sight Gauge
Remove and Install Return Hydraulic Filter
Remove and Install Hydraulic Reservoir
Connecting Vacuum Pump to Hydraulic Reservoir
Hydraulic Pumps
Essential or Recommended Tools
Specifications
Pump Identification
Relieve Hydraulic System Pressure
Hydraulic System Operational Procedure for Boom Control Valves
Hydraulic System Operational Procedure for Tread Adjust Option
Remove and Install Auxiliary Drive Pump
Remove and Install Solution Pump Hydraulic Pump
Remove
Install
Hydraulic Valves
Specifications
Remove and Install All-Wheel Steer Valve
Disassemble and Assemble All-Wheel Steer Valve
Remove and Install Solution Pump Control Valve
Disassemble and Assemble Solution Pump Control Valve
Remove and Install Boom Fold Valve
Disassemble and Assemble Boom Fold Valve
Remove and Install Lift and Level Valve
Disassemble and Assemble Lift and Level Valve
Remove and Install Shift Valves
Disassemble and Assemble Shift Valve
Remove and Install Left-Hand and Right-Hand Traction Control Valves
Disassemble and Assemble Left-Hand and Right-Hand Traction Control Valves
Remove and Install Engine Cooling Fan Valve
Hydraulic Cylinders
Essential or Recommended Tools
Specifications
Remove and Install Boom Lift Cylinders
Remove and Install Boom Level Cylinder
Remove and Install Inner Boom Fold Cylinder
Remove and Install Outer Boom Fold Cylinder
Remove and Install Ladder Cylinder
Disassemble and Assemble Ladder Cylinder
Disassemble
Assemble
Hydraulic Motors
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Solution Pump Hydraulic Motor
Remove
Install
Disassemble and Assemble Solution Pump Hydraulic Motor
Hydraulic Oil Coolers
Remove and Install Hydraulic Oil Cooler
Solution Spray System
Component Removal and Installation
Essential or Recommended Tools
Remove and Install Solution Tank and Cradle Assembly
Remove and Install Solution Tank
Remove and Install Rinse Tank
Remove and Install Solution Tank Check Valve
Remove and Install Solution Tank Level Indicator
Remove and Install Solution Pump and Motor
Remove and Install Nozzle Body
Remove and Install Fence Row Nozzle
Remove and Install Rear Wheel Spray Nozzle
Remove and Install Solution, Rinse, and Agitation Control Valves
Remove and Install Solution Tank Control Valve
Remove and Install Boom Solution Control Valves
Remove and Install Flowmeter Assembly
Remove and Install Pressure Strainer Assembly
Solution Tank
Flush Solution Tank and Spray System
Repair Polyethylene Plastic
Solution Pump
Other Material
Specifications
Solution Pump Exploded View
Disassemble and Assemble Solution Pump
Disassemble
Assemble
Spray Nozzles
Disassemble and Assemble Nozzle Body
Solution Control Valves
Other Material
Specifications
Disassemble and Assemble Fittings
Repair Check Valves and Strainers
Diagnose and Repair Boom, Solution, Rinse, and Agitation Control Valves
Disassemble and Assemble Solution, Rinse, and Agitation Control Valves
Boom Solution Control Valves Exploded View
Disassemble and Assemble Boom Solution Control Valves
Diagnose and Repair Solution Tank Control Valve
Disassemble and Assemble Solution Tank Control Valve
Flowmeter
Specifications
Replace Flowmeter Insert
Recondition Flowmeter
Calibrate Flowmeter—Use Operators Manual
Pneumatic System
On Board Air Compressor and Reservoir
Other Material
Specifications
Tube Fittings
Remove and Install On Board Air Compressor
Remove and Install Governor
Remove and Install Air Reservoirs
Front Air Reservoir
Rear Air Reservoir
Test and Repair Air Connection Leaks
Test for Leaks
Repair Leaks
On Board Air Dryer
Remove and Install On Board Air Dryer
Replace Air Dryer Desiccant Filter
Replace Air Dryer Pressure Relief Valve
Foam Marker
Remove and Install Foam Marker Concentrate Tank
Remove and Install Foamer Control Panel
Remove and Install Foam Mixing Chamber
Operator`s Station
Cab
Other Material
Specifications
Remove and Install Headliner
Remove and Install Cab Roof
Remove and Install Cab
Remove and Install Instructional Seat
Remove and Install Steering Column
Remove and Install Steering Column Lower Tilt Pedal
Remove and Install Steering Column Telescoping Lever
Remove and Install Steering Column Covers
Remove and Install Steering Column Tilt Cylinders
Upper Tilt Cylinder
Lower Tilt Cylinder
Remove and Install Front-End Cap
Remove and Install Rear Console
Remove and Install Side Console
Remove and Install Console Switch Panel
Remove and Install Operators Station Pressure Sensor
Remove and Install Operators Station Air Filter
Remove and Install RESPA Cab Filter Assembly
Controls
Remove and Install Armrest Console
Remove and Install Armrest Control Cover
Remove and Install Multi-Function Lever
Air Conditioning System
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Hose and Tubing O-Ring Connection Torques
R-134a Refrigerant Precautions
System Information
FLUSHING:
When to Flush the Air Conditioning System:
PRIMARY FLUSH:
FINAL FLUSH:
PURGING:
When to Purge an Air Conditioning System:
EVACUATING:
SOLVENTS
Refrigerant Oil Information
Determine Correct Refrigerant Oil Charge
Add Refrigerant Oil to System
Add Refrigerant Oil to Pressurized System
Discharge Air Conditioning System
Charge Air Conditioning System
Evacuate Air Conditioning System
Purge Air Conditioning System
Flush Air Conditioning System
Leak Test with Dye
Test for Presence of Dye in System:
Check for Leaks in System
Add Dye to System
Test Volumetric Efficiency
Leak Test Air Quality System Module
Remove and Install Air Conditioner Compressor
Remove and Install Condenser
Remove and Install Receiver-Drier
Remove and Install Expansion Valve
Remove and Install Air Conditioner Binary Switch
Heating System
Specifications
Remove and Install Combination Heater Core/Evaporator
Remove and Install Blower Assembly
Remove and Install Heater Control Valve
Remove and Install Air Duct Sensor
Remove and Install HVAC Pressure Switch
Remove and Install Evaporator Coil Temperature Sensor
Remove and Install ATC ECU Module
Remove and Install Air Duct
Air Suspension Seat
Remove and Install Operator Seat
Remove and Install Operator Air Seat Suspension
Remove and Install Operator Seat Riser
Remove and Install Operator Presence Switch
Remove and Install Seat Cushions
Back Seat Cushion
Lower Seat Cushion
Remove and Install Lap Belt
Remove and Install Left-Hand Armrest
Remove and Install Seat Suspension Bellows
Remove and Install Vertical Shock Absorber, Fore/Aft, and Side to Side Adjustment Levers
Remove and Install Vertical Shock Absorber Control Cable
Remove and Install Vertical Shock Absorber
Remove and Install Lateral Shock Absorber
Remove and Install Operator Seat Lateral Rollers
Remove and Install Horizontal Shock Absorber
Remove and Install Fore/Aft Rail Assemblies
Remove and Install Seat Suspension Compressor
Remove and Install Seat Suspension Air Spring
Remove and Install Seat Height Control Switch
Remove and Install Fan Control High, Low, and Off Switch
Remove and Install Fan and Heat Switch
Remove and Install Seat Cushion Angle and Depth Adjustment Levers
Remove and Install Seat Cushion Depth Adjustment Cable
Cab Door and Windshield
Remove and Install Cab Door Latch
Cab Door Catch Adjustment
Remove and Install Windshield, Rear, and Side Window Glass
Windshield
Side Window
Rear Windows
Remove and Install Cab Door
Remove and Install Foot Latch Cable
Platform
Platform
Remove and Install Hand Wash Tank Pump
Remove and Install Hand Wash Tank
Remove and Install Fuel Rinse Module Cover
Boom
Center Frame
Remove and Install Center Frame
Remove and Install Center Frame Fold Block Bushing
Remove and Install Center Frame Pivot Assembly Bushing
Remove and Install Upper Lift Arm Bushings
Remove and Install Lower Lift Arm Bushings
Left-Hand Side
Right-Hand Side
Remove and Install Lift Cylinder Bushings
Boom
Prepare Sprayer for Service of Spray Boom
Remove and Install Outer Boom Section
Remove and Install Inner Boom Section
Remove and Install Inner Boom Lower Bushing
Remove and Install Inner Wing Fold Bushing
Dealer Fabricated Tools
Dealer Fabricated Tools
DFNXT34—Swash Plate Hold-Down Clamp
DFNXT33—Pump Removal Tool
DFN21 Pump Support Fixture
DFN22 Bearing Seat Driver
DFNXT32—Cab Removal Tool
Page Number
Section 10
Group 05
Group 10
Group 15
Group 20
Section 20
Group 05
Group 10
Group 15
Section 30
Group 05
Group 10
Section 40
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Group 35
Group 40
Group 45
Group 50
Group 55
Section 50
Group 05
Group 10
Group 15
Section 60
Group 05
Group 10
Section 61
Group 05
Group 10
Group 15
Group 20
Section 70
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Section 80
Group 00
Group 05
Group 10
Group 15
Group 20
Group 25
Section 81
Group 05
Group 10
Group 15
Section 90
Group 05
Group 10
Group 15
Group 20
Group 25
Group 30
Section 91
Group 00
Section 100
Group 05
Group 10
Section 199
Group 05