John Deere Power Inverters and Motor Generators PD280 and PD400 Component Technical Manual CTM165619 06FEB23 PDF

Introduction
Foreword
Related Manuals
CTM1657XX — EMD100-1
CTM1727XX — eDrive
CTM7042XX — Connectors Repair
TM1111XX — JDPS Master Tool Manual
Training Information
Definition of Terms
Trademarks
Contents
General Information
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
Wear Protective Clothing
Work In Ventilated Area
Illuminate Work Area Safely
Work in Clean Area
Service Machines Safely
Practice Safe Maintenance
Park Machine Safely
Prepare Class B Electric Drive System for Service
Support Machine Properly
Use Proper Lifting Equipment
Stay Clear of Rotating Drivelines
Install All Guards
Use Proper Tools
Construct Dealer-Made Tools Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Handling Batteries Safely
Prevent Battery Explosions
Prevent Acid Burns
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Precautions for Welding
Prepare for Emergencies
In Case of Fire
Avoid Pressure Washing Electric Drive Components
Towing an Implement with a Class B Electric Drive System
Live With Safety
Component Identification
eDrive Serial Number Plate Information
Motor Generator (MG) Serial Number Plate Information
Lubricants
Transmission and Hydraulic Oil
Mixing of Lubricants
Alternative and Synthetic Lubricants
Lubricant Storage
Repair and Adjustments
Inverter Repair and Adjustment
Inverter — Installation
Inverter — Removal
Inverter — Assemble
Inverter — Disassemble
Motor Generator (MG) Repair and Adjustment
Motor Generator (MG) — Installation
Motor Generator (MG) — Removal
Motor Generator (MG) Connector — Installation
Motor Generator (MG) Connector — Removal
Motor Generator (MG) Position Sensor — Installation
Motor Generator (MG) Position Sensor — Removal
Motor Generator (MG) Rear Cover — Installation
Motor Generator (MG) Rear Cover — Removal
Motor Generator (MG) VC-B Connector — Installation
Motor Generator (MG) VC-B Connector — Removal
Voltage Class B (VC-B) Cable Repair and Adjustment
Voltage Class B (VC-B) Cable — Installation
Voltage Class B (VC-B) Cable — Maintenance
Cleaning and Lubrication
Visual Inspection
Voltage Class B (VC-B) Cable — Removal
Voltage Class B (VC-B) Cable — Breakaway
Connector Repair and Adjustment
Connector Repair and Adjustment
Repair DRC Series Connector
Required Tools for Connector Repair
Remove Terminal
Crimp Terminal
Install Terminal
Qualified Terminal Crimping
Acceptable Stranded Wire Damage
Acceptable Terminal Crimping
Unacceptable Terminal Crimping
Using High-Pressure Washing
Theory of Operation
Motor Generator Operation
Motor Generator (MG) Operation
Inverter Operation
Inverter Operation
Electrical Control System
Controller Area Network (CAN)
Measuring Pressure
Measuring Speed
Measuring Temperature
Electrical Component Locations
Inverter Connectors
Voltage Class-B (VC-B) Connectors
Inverter 40-Pin Connector
Inverter Direct Current (DC) Link
Motor Generator (MG) Connectors
Voltage Class-B (VC-B) Connector
MG Connector
Motor Generator (MG) Position Sensor
Offboarding Connector
Diagnostics
Checks, Tests, and Procedures
Check Electrical System
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Inverter Component Test
Motor Generator Component Test
Problem Not Found Procedure
Short to Voltage Procedure
Terminal Test
Verification Procedure
Wiggle Test
Electrical Circuit Checks, Tests, and Procedures (ED1)
Offboarding Dual Inverter (ED1) — Advanced Diagnostics Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — BUS Voltage High Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — BUS Voltage Low Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — External Motor Communication Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Inverter Circuit Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Inverter Communication Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Inverter Overload Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Inverter Over Temperature Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Inverter Power Supply Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Inverter Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Motor Circuit Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Motor Current Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Motor Desaturation Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Motor Over Speed Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Motor Over Temperature Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Motor Position Sensor Troubleshooting Procedure
Offboarding Dual Inverter (ED1) — Offboard Connectivity Troubleshooting Procedure
Electrical Circuit Checks, Tests, and Procedures (ED2)
Offboarding Dual Inverter (ED2) — Advanced Diagnostics Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — BUS Voltage High Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — BUS Voltage Low Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — External Motor Communication Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Inverter Circuit Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Inverter Communication Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Inverter Overload Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Inverter Over Temperature Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Inverter Power Supply Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Inverter Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Motor Circuit Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Motor Current Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Motor Desaturation Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Motor Over Speed Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Motor Over Temperature Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Motor Position Sensor Troubleshooting Procedure
Offboarding Dual Inverter (ED2) — Offboard Connectivity Troubleshooting Procedure
Electrical Circuit Checks, Tests, and Procedures (MG1)
Transmission Dual Inverter (MG1) — Advanced Diagnostics Troubleshooting Procedure
Transmission Dual Inverter (MG1) — BUS Voltage High Troubleshooting Procedure
Transmission Dual Inverter (MG1) — BUS Voltage Low Troubleshooting Procedure
Transmission Dual Inverter (MG1) — External Motor Communication Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Inverter Circuit Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Inverter Communication Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Inverter Overload Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Inverter Over Temperature Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Inverter Power Supply Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Inverter Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Motor Circuit Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Motor Current Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Motor Desaturation Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Motor Over Speed Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Motor Over Temperature Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Motor Position Sensor Troubleshooting Procedure
Transmission Dual Inverter (MG1) — Offboard Connectivity Troubleshooting Procedure
Electrical Circuit Checks, Tests, and Procedures (MG2)
Transmission Dual Inverter (MG2) — Advanced Diagnostics Troubleshooting Procedure
Transmission Dual Inverter (MG2) — BUS Voltage High Troubleshooting Procedure
Transmission Dual Inverter (MG2) — BUS Voltage Low Troubleshooting Procedure
Transmission Dual Inverter (MG2) — External Motor Communication Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Inverter Circuit Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Inverter Communication Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Inverter Overload Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Inverter Over Temperature Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Inverter Power Supply Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Inverter Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Motor Circuit Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Motor Current Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Motor Desaturation Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Motor Over Speed Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Motor Over Temperature Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Motor Position Sensor Troubleshooting Procedure
Transmission Dual Inverter (MG2) — Offboard Connectivity Troubleshooting Procedure
Diagnostic Instructions and Information
Connecting to Service ADVISOR
Connecting to Service ADVISOR with EDL Adaptor Using USB Cable
Control Unit Information and Overview Test — Instructions
Data Points Used in Service ADVISOR
Diagnostic Trouble Code Designations
Digital Multimeter — Using
Measuring Voltage
Measuring Resistance
Electrical Circuit Concepts
Circuit Malfunctions
High-Resistance Circuit, Open Circuit, Grounded Circuit, and Shorted Circuit.
Locations of Circuit Malfunctions:
Electrical Circuit — Malfunction Troubleshooting
Inverter — Reprogramming Instructions
Interactive Tests and Calibration Results — Printing, Exporting, or Saving Instructions
Keep Electronic Control Unit Connectors Clean
Servicing Electronic Control Units
Snapshot Instructions
Saving a Snapshot Capture
Viewing a Snapshot Capture Off-Line
Welding Near Electronic Control Units
Offboarding Dual Inverter Diagnostic Trouble Codes (ED1)
ED1 000161.31— Invalid Accel
ED1 000168.03— Unswitched Voltage Out of Range High
ED1 000168.04— Unswitched Battery Voltage Low
ED1 000628.31— Memory Error
ED1 000629.04— Cold Start Reset
ED1 000629.11— Inverter Reset Fault
ED1 000629.12— Watchdog Timeout
ED1 003579.02— Cable Phases Invalid
ED1 516772.06— Parallel Phase B High Current
ED1 516772.16— Inverter Parallel Phase B High Current
ED1 516772.18— Inverter Parallel Phase B High Current
ED1 516772.30— Parallel Phase B High Current
ED1 516774.06— Parallel Phase C High Current
ED1 516774.16— Inverter Parallel Phase C High Current
ED1 516774.18— Inverter Parallel Phase C High Current
ED1 516774.30— Parallel Phase C High Current
ED1 516775.00— Phase B High Current
ED1 516775.06— Phase B High Current
ED1 516775.16— Phase B High Current
ED1 516775.18— Inverter Phase B High Current
ED1 516775.30— Phase B High Current
ED1 516775.31— Phase B High Current
ED1 516777.00— Phase C High Current
ED1 516777.06— Phase C High Current
ED1 516777.16— Inverter Phase C High Current
ED1 516777.18— Inverter Phase C High Current
ED1 516777.30— Phase C High Current
ED1 516777.31— Phase C High Current
ED1 516780.06— Parallel Phase A High Current
ED1 516780.16— Inverter Parallel Phase A High Current
ED1 516780.18— Inverter Parallel Phase A High Current
ED1 516780.30— Parallel Phase A High Current
ED1 516783.00— Phase A High Current
ED1 516783.06— Phase A High Current
ED1 516783.16— Inverter Phase A High Current
ED1 516783.18— Inverter Phase A High Current
ED1 516783.30— Phase A High Current
ED1 516783.31— Phase A High Current
ED1 517023.09— Ether CAT Module Loss of Communication
ED1 517023.12— Ether CAT Unsupported Module
ED1 517024.09— Loss of Communication with Motor Generator
ED1 517025.09— Loss of Communication with Motor Generator
ED1 517026.09— Loss of Communication with Vehicle Controller
ED1 517051.19— Commanded Operation Invalid for Current Mode
ED1 517092.15— Inverter Coolant Temperature Slightly High
ED1 517092.16— Inverter Coolant Temperature Moderately High
ED1 517093.09— Loss of CAN Communication
ED1 517100.09— Loss of CAN Communication
ED1 517101.09— Loss of CAN Communication
ED1 517102.09— Loss of CAN Communication
ED1 517103.09— Loss of CAN Communication
ED1 517104.09— Loss of CAN Communication
ED1 517105.09— Loss of CAN Communication
ED1 517156.12— Interlock Error Detected
ED1 520302.03— Phase A IGBT Voltage Out of Range High
ED1 520302.05— IGBT Phase A Low Side Open Circuit
ED1 520302.06— IGBT Phase A Low Side Short to Bus
ED1 520303.05— IGBT Phase A High Side Open Circuit
ED1 520303.06— IGBT Phase A High Side Short to Bus
ED1 520304.03— Phase B IGBT Voltage Out of Range High
ED1 520304.05— IGBT Phase B Low Side Open Circuit
ED1 520304.06— IGBT Phase B Low Side Short to Bus
ED1 520305.05— IGBT Phase B High Side Open Circuit
ED1 520305.06— IGBT Phase B High Side Short to Bus
ED1 520306.03— Phase C IGBT Voltage Out of Range High
ED1 520306.05— IGBT Phase C Low Side Open Circuit
ED1 520306.06— IGBT Phase C Low Side Short to Bus
ED1 520307.05— IGBT Phase C High Side Open Circuit
ED1 520307.06— IGBT Phase C High Side Short to Bus
ED1 520904.16— IGBT Phase A Case Temperature Moderately High
ED1 520905.16— IGBT Phase B Case Temperature Moderately High
ED1 520907.16— IGBT Phase C Case Temperature Moderately High
ED1 521065.00— Current Sensors Out of Range
ED1 521065.16— Current Sensors Out of Range
ED1 521212.16— Phase A Winding High Temp
ED1 521217.16— Phase B Winding High Temp
ED1 521218.16— Phase C Winding High Temp
ED1 521224.03— 5 Volt Supply Out of Range High
ED1 521224.04— 5 Volt Supply Out of Range Low
ED1 521227.31— IGBT Asymmetric Circuit Shorted to Bus
ED1 521257.02— FPGA Invalid
ED1 521257.09— FPGA Communication Lost
ED1 521257.31— FPGA Error
ED1 521258.02— Phase Currents Unbalanced
ED1 521260.03— Gate Driver Supply Out of Range High
ED1 521260.04— Gate Driver Supply Out of Range Low
ED1 521265.03— Phase A IGBT Voltage Out of Range High
ED1 521269.03— Phase B IGBT Voltage Out of Range High
ED1 521270.03— Phase C IGBT Voltage Out of Range High
ED1 521359.03— Bleed Resistor Discharge Rate Out of Range Low
ED1 521359.04— Bleed Resistor Discharge Rate Out of Range High
ED1 521359.05— DC Bus Circuit Has High Resistance
ED1 521368.03— Inverter Switched Power Out of Range High
ED1 521368.04— Inverter Switched Power Out of Range Low
ED1 521372.31— End of Line Invalid
ED1 521601.02— End of Line Configuration Invalid
ED1 521601.31— End Of Line (EOL) Error
ED1 521786.03— 15 Volt Supply Out of Range High
ED1 521786.04— 15 Volt Supply Out of Range Low
ED1 521840.16— Motor Generator Rotor Temperature Out of Range High
ED1 522033.12— Checksum Error
ED1 522774.04— Phases A, B, and C Shorted to Ground
ED1 522819.00— DC Bus Voltage High
ED1 522819.02— DC Bus Sensor Invalid
ED1 522819.15— DC Bus Voltage High
ED1 522819.16— DC Bus Voltage High
ED1 522819.18— DC Bus Voltage Low
ED1 522910.00— Phase C High Current
ED1 522910.06— Phase C High Current
ED1 522910.16— Inverter Phase C High Current
ED1 522910.18— Inverter Phase C High Current
ED1 522910.30— Phase C High Current
ED1 522910.31— Phase C High Current
ED1 522911.00— Phase B High Current
ED1 522911.06— Phase B High Current
ED1 522911.16— Inverter Phase B High Current
ED1 522911.18— Inverter Phase B High Current
ED1 522911.30— Phase B High Current
ED1 522911.31— Phase B High Current
ED1 522912.00— Phase A High Current
ED1 522912.06— Phase A High Current
ED1 522912.16— Inverter Phase A High Current
ED1 522912.18— Inverter Phase A High Current
ED1 522912.30— Phase A High Current
ED1 522912.31— Phase A High Current
ED1 522915.31— Gate Driver Failure
ED1 522919.02— Motor Generator Position Sensor Invalid
ED1 522919.04— Motor Generator Position Sensor Voltage Low
ED1 522919.08— Motor Generator Position Sensor No Signal
ED1 522919.11— Motor Generator Position Mismatch
ED1 522919.13— MG Position Sensor Out of Calibration
ED1 522919.14— Position Sensor Erratic
ED1 522919.31— Motor Generator Position Incorrect Data
ED1 523713.31— Insulation Monitor Failure
ED1 523821.02— Motor Generator Type Invalid
ED1 524039.00— Motor Speed Extremely High
ED1 524043.00— IGBT Temperature Sensors Invalid
ED1 524043.15— IGBT Temperature Sensor Invalid
Offboarding Dual Inverter Diagnostic Trouble Codes (ED2)
ED2 000161.31— Invalid Accel
ED2 000168.03— Unswitched Voltage Out of Range High
ED2 000168.04— Unswitched Battery Voltage Low
ED2 000628.31— Memory Error
ED2 000629.04— Cold Start Reset
ED2 000629.11— Inverter Reset Fault
ED2 000629.12— Watchdog Timeout
ED2 003579.02— Cable Phases Invalid
ED2 516772.06— Parallel Phase B High Current
ED2 516772.16— Inverter Parallel Phase B High Current
ED2 516772.18— Inverter Parallel Phase B High Current
ED2 516772.30— Parallel Phase B High Current
ED2 516774.06— Parallel Phase C High Current
ED2 516774.16— Inverter Parallel Phase C High Current
ED2 516774.18— Inverter Parallel Phase C High Current
ED2 516774.30— Parallel Phase C High Current
ED2 516775.00— Phase B High Current
ED2 516775.06— Phase B High Current
ED2 516775.16— Phase B High Current
ED2 516775.18— Inverter Phase B High Current
ED2 516775.30— Phase B High Current
ED2 516775.31— Phase B High Current
ED2 516777.00— Phase C High Current
ED2 516777.06— Phase C High Current
ED2 516777.16— Inverter Phase C High Current
ED2 516777.18— Inverter Phase C High Current
ED2 516777.30— Phase C High Current
ED2 516777.31— Phase C High Current
ED2 516780.06— Parallel Phase A High Current
ED2 516780.16— Inverter Parallel Phase A High Current
ED2 516780.18— Inverter Parallel Phase A High Current
ED2 516780.30— Parallel Phase A High Current
ED2 516783.00— Phase A High Current
ED2 516783.06— Phase A High Current
ED2 516783.16— Inverter Phase A High Current
ED2 516783.18— Inverter Phase A High Current
ED2 516783.30— Phase A High Current
ED2 516783.31— Phase A High Current
ED2 517023.09— Ether CAT Module Loss of Communication
ED2 517023.12— Ether CAT Unsupported Module
ED2 517024.09— Loss of Communication with Motor Generator
ED2 517025.09— Loss of Communication with Motor Generator
ED2 517026.09— Loss of Communication with Vehicle Controller
ED2 517051.19— Commanded Operation Invalid for Current Mode
ED2 517092.15— Inverter Coolant Temperature Slightly High
ED2 517092.16— Inverter Coolant Temperature Moderately High
ED2 517093.09— Loss of CAN Communication
ED2 517100.09— Loss of CAN Communication
ED2 517101.09— Loss of CAN Communication
ED2 517102.09— Loss of CAN Communication
ED2 517103.09— Loss of CAN Communication
ED2 517104.09— Loss of CAN Communication
ED2 517105.09— Loss of CAN Communication
ED2 517157.12— Interlock Error Detected
ED2 520302.03— Phase A IGBT Voltage Out of Range High
ED2 520302.05— IGBT Phase A Low Side Open Circuit
ED2 520302.06— IGBT Phase A Low Side Short to Bus
ED2 520303.05— IGBT Phase A High Side Open Circuit
ED2 520303.06— IGBT Phase A High Side Short to Bus
ED2 520304.03— Phase B IGBT Voltage Out of Range High
ED2 520304.05— IGBT Phase B Low Side Open Circuit
ED2 520304.06— IGBT Phase B Low Side Short to Bus
ED2 520305.05— IGBT Phase B High Side Open Circuit
ED2 520305.06— IGBT Phase B High Side Short to Bus
ED2 520306.03— Phase C IGBT Voltage Out of Range High
ED2 520306.05— IGBT Phase C Low Side Open Circuit
ED2 520306.06— IGBT Phase C Low Side Short to Bus
ED2 520307.05— IGBT Phase C High Side Open Circuit
ED2 520307.06— IGBT Phase C High Side Short to Bus
ED2 520904.16— IGBT Phase A Case Temperature Moderately High
ED2 520905.16— IGBT Phase B Case Temperature Moderately High
ED2 520907.16— IGBT Phase C Case Temperature Moderately High
ED2 521065.00— Current Sensors Out of Range
ED2 521065.16— Current Sensors Out of Range
ED2 521212.16— Phase A Winding High Temp
ED2 521217.16— Phase B Winding High Temp
ED2 521218.16— Phase C Winding High Temp
ED2 521224.03— 5 Volt Supply Out of Range High
ED2 521224.04— 5 Volt Supply Out of Range Low
ED2 521227.31— IGBT Asymmetric Circuit Shorted to Bus
ED2 521257.02— FPGA Invalid
ED2 521257.09— FPGA Communication Lost
ED2 521257.31— FPGA Error
ED2 521258.02— Phase Currents Unbalanced
ED2 521260.03— Gate Driver Supply Out of Range High
ED2 521260.04— Gate Driver Supply Out of Range Low
ED2 521265.03— Phase A IGBT Voltage Out of Range High
ED2 521269.03— Phase B IGBT Voltage Out of Range High
ED2 521270.03— Phase C IGBT Voltage Out of Range High
ED2 521359.03— Bleed Resistor Discharge Rate Out of Range Low
ED2 521359.04— Bleed Resistor Discharge Rate Out of Range High
ED2 521359.05— DC Bus Circuit Has High Resistance
ED2 521368.03— Inverter Switched Power Out of Range High
ED2 521368.04— Inverter Switched Power Out of Range Low
ED2 521372.31— End of Line Invalid
ED2 521601.02— End of Line Configuration Invalid
ED2 521601.31— End Of Line (EOL) Error
ED2 521786.03— 15 Volt Supply Out of Range High
ED2 521786.04— 15 Volt Supply Out of Range Low
ED2 521840.16— Motor Generator Rotor Temperature Out of Range High
ED2 522033.12— Checksum Error
ED2 522774.04— Phases A, B, and C Shorted to Ground
ED2 522819.00— DC Bus Voltage High
ED2 522819.02— DC Bus Sensor Invalid
ED2 522819.15— DC Bus Voltage High
ED2 522819.16— DC Bus Voltage High
ED2 522819.18— DC Bus Voltage Low
ED2 522910.00— Phase C High Current
ED2 522910.06— Phase C High Current
ED2 522910.16— Inverter Phase C High Current
ED2 522910.18— Inverter Phase C High Current
ED2 522910.30— Phase C High Current
ED2 522910.31— Phase C High Current
ED2 522911.00— Phase B High Current
ED2 522911.06— Phase B High Current
ED2 522911.16— Inverter Phase B High Current
ED2 522911.18— Inverter Phase B High Current
ED2 522911.30— Phase B High Current
ED2 522911.31— Phase B High Current
ED2 522912.00— Phase A High Current
ED2 522912.06— Phase A High Current
ED2 522912.16— Inverter Phase A High Current
ED2 522912.18— Inverter Phase A High Current
ED2 522912.30— Phase A High Current
ED2 522912.31— Phase A High Current
ED2 522915.31— Gate Driver Failure
ED2 522919.02— Motor Generator Position Sensor Invalid
ED2 522919.04— Motor Generator Position Sensor Voltage Low
ED2 522919.08— Motor Generator Position Sensor No Signal
ED2 522919.11— Motor Generator Position Mismatch
ED2 522919.13— MG Position Sensor Out of Calibration
ED2 522919.14— Position Sensor Erratic
ED2 522919.31— Motor Generator Position Incorrect Data
ED2 523713.31— Insulation Monitor Failure
ED2 523821.02— Motor Generator Type Invalid
ED2 524039.00— Motor Speed Extremely High
ED2 524043.00— IGBT Temperature Sensors Invalid
ED2 524043.15— IGBT Temperature Sensor Invalid
Transmission Dual Inverter Diagnostic Trouble Codes (MG1)
MG1 000161.31— Invalid Accel
MG1 000168.03— Unswitched Voltage Out of Range High
MG1 000168.04— Unswitched Battery Voltage Low
MG1 000628.31— Memory Error
MG1 000629.04— Cold Start Reset
MG1 000629.11— Inverter Reset Fault
MG1 000629.12— Watchdog Timeout
MG1 003579.02— Cable Phases Invalid
MG1 516772.06— Parallel Phase B High Current
MG1 516772.16— Inverter Parallel Phase B High Current
MG1 516772.18— Inverter Parallel Phase B High Current
MG1 516772.30— Parallel Phase B High Current
MG1 516774.06— Parallel Phase C High Current
MG1 516774.16— Inverter Parallel Phase C High Current
MG1 516774.18— Inverter Parallel Phase C High Current
MG1 516774.30— Parallel Phase C High Current
MG1 516775.00— Phase B High Current
MG1 516775.06— Phase B High Current
MG1 516775.16— Phase B High Current
MG1 516775.18— Inverter Phase B High Current
MG1 516775.30— Phase B High Current
MG1 516775.31— Phase B High Current
MG1 516777.00— Phase C High Current
MG1 516777.06— Phase C High Current
MG1 516777.16— Inverter Phase C High Current
MG1 516777.18— Inverter Phase C High Current
MG1 516777.30— Phase C High Current
MG1 516777.31— Phase C High Current
MG1 516780.06— Parallel Phase A High Current
MG1 516780.16— Inverter Parallel Phase A High Current
MG1 516780.18— Inverter Parallel Phase A High Current
MG1 516780.30— Parallel Phase A High Current
MG1 516783.00— Phase A High Current
MG1 516783.06— Phase A High Current
MG1 516783.16— Inverter Phase A High Current
MG1 516783.18— Inverter Phase A High Current
MG1 516783.30— Phase A High Current
MG1 516783.31— Phase A High Current
MG1 517023.09— Ether CAT Module Loss of Communication
MG1 517023.12— Ether CAT Unsupported Module
MG1 517024.09— Loss of Communication with Motor Generator
MG1 517025.09— Loss of Communication with Motor Generator
MG1 517026.09— Loss of Communication with Vehicle Controller
MG1 517051.19— Commanded Operation Invalid for Current Mode
MG1 517092.15— Inverter Coolant Temperature Slightly High
MG1 517092.16— Inverter Coolant Temperature Moderately High
MG1 517093.09— Loss of CAN Communication
MG1 517100.09— Loss of CAN Communication
MG1 517101.09— Loss of CAN Communication
MG1 517102.09— Loss of CAN Communication
MG1 517103.09— Loss of CAN Communication
MG1 517104.09— Loss of CAN Communication
MG1 517105.09— Loss of CAN Communication
MG1 517158.12— Interlock Error Detected
MG1 520302.03— Phase A IGBT Voltage Out of Range High
MG1 520302.05— IGBT Phase A Low Side Open Circuit
MG1 520302.06— IGBT Phase A Low Side Short to Bus
MG1 520303.05— IGBT Phase A High Side Open Circuit
MG1 520303.06— IGBT Phase A High Side Short to Bus
MG1 520304.03— Phase B IGBT Voltage Out of Range High
MG1 520304.05— IGBT Phase B Low Side Open Circuit
MG1 520304.06— IGBT Phase B Low Side Short to Bus
MG1 520305.05— IGBT Phase B High Side Open Circuit
MG1 520305.06— IGBT Phase B High Side Short to Bus
MG1 520306.03— Phase C IGBT Voltage Out of Range High
MG1 520306.05— IGBT Phase C Low Side Open Circuit
MG1 520306.06— IGBT Phase C Low Side Short to Bus
MG1 520307.05— IGBT Phase C High Side Open Circuit
MG1 520307.06— IGBT Phase C High Side Short to Bus
MG1 520904.16— IGBT Phase A Case Temperature Moderately High
MG1 520905.16— IGBT Phase B Case Temperature Moderately High
MG1 520907.16— IGBT Phase C Case Temperature Moderately High
MG1 521065.00— Current Sensors Out of Range
MG1 521065.16— Current Sensors Out of Range
MG1 521212.16— Phase A Winding High Temp
MG1 521217.16— Phase B Winding High Temp
MG1 521218.16— Phase C Winding High Temp
MG1 521224.03— 5 Volt Supply Out of Range High
MG1 521224.04— 5 Volt Supply Out of Range Low
MG1 521227.31— IGBT Asymmetric Circuit Shorted to Bus
MG1 521257.02— FPGA Invalid
MG1 521257.09— FPGA Communication Lost
MG1 521257.31— FPGA Error
MG1 521258.02— Phase Currents Unbalanced
MG1 521260.03— Gate Driver Supply Out of Range High
MG1 521260.04— Gate Driver Supply Out of Range Low
MG1 521265.03— Phase A IGBT Voltage Out of Range High
MG1 521269.03— Phase B IGBT Voltage Out of Range High
MG1 521270.03— Phase C IGBT Voltage Out of Range High
MG1 521359.03— Bleed Resistor Discharge Rate Out of Range Low
MG1 521359.04— Bleed Resistor Discharge Rate Out of Range High
MG1 521359.05— DC Bus Circuit Has High Resistance
MG1 521368.03— Inverter Switched Power Out of Range High
MG1 521368.04— Inverter Switched Power Out of Range Low
MG1 521372.31— End of Line Invalid
MG1 521601.02— End of Line Configuration Invalid
MG1 521601.31— End Of Line (EOL) Error
MG1 521786.03— 15 Volt Supply Out of Range High
MG1 521786.04— 15 Volt Supply Out of Range Low
MG1 521840.16— Motor Generator Rotor Temperature Out of Range High
MG1 522033.12— Checksum Error
MG1 522774.04— Phases A, B, and C Shorted to Ground
MG1 522819.00— DC Bus Voltage High
MG1 522819.02— DC Bus Sensor Invalid
MG1 522819.15— DC Bus Voltage High
MG1 522819.16— DC Bus Voltage High
MG1 522819.18— DC Bus Voltage Low
MG1 522910.00— Phase C High Current
MG1 522910.06— Phase C High Current
MG1 522910.16— Inverter Phase C High Current
MG1 522910.18— Inverter Phase C High Current
MG1 522910.30— Phase C High Current
MG1 522910.31— Phase C High Current
MG1 522911.00— Phase B High Current
MG1 522911.06— Phase B High Current
MG1 522911.16— Inverter Phase B High Current
MG1 522911.18— Inverter Phase B High Current
MG1 522911.30— Phase B High Current
MG1 522911.31— Phase B High Current
MG1 522912.00— Phase A High Current
MG1 522912.06— Phase A High Current
MG1 522912.16— Inverter Phase A High Current
MG1 522912.18— Inverter Phase A High Current
MG1 522912.30— Phase A High Current
MG1 522912.31— Phase A High Current
MG1 522915.31— Gate Driver Failure
MG1 522919.02— Motor Generator Position Sensor Invalid
MG1 522919.04— Motor Generator Position Sensor Voltage Low
MG1 522919.08— Motor Generator Position Sensor No Signal
MG1 522919.11— Motor Generator Position Mismatch
MG1 522919.13— MG Position Sensor Out of Calibration
MG1 522919.14— Position Sensor Erratic
MG1 522919.31— Motor Generator Position Incorrect Data
MG1 523713.31— Insulation Monitor Failure
MG1 523821.02— Motor Generator Type Invalid
MG1 524039.00— Motor Speed Extremely High
MG1 524043.00— IGBT Temperature Sensors Invalid
MG1 524043.15— IGBT Temperature Sensor Invalid
Transmission Dual Inverter Diagnostic Trouble Codes (MG2)
MG2 000161.31— Invalid Accel
MG2 000168.03— Unswitched Voltage Out of Range High
MG2 000168.04— Unswitched Battery Voltage Low
MG2 000628.31— Memory Error
MG2 000629.04— Cold Start Reset
MG2 000629.11— Inverter Reset Fault
MG2 000629.12— Watchdog Timeout
MG2 003579.02— Cable Phases Invalid
MG2 516772.06— Parallel Phase B High Current
MG2 516772.16— Inverter Parallel Phase B High Current
MG2 516772.18— Inverter Parallel Phase B High Current
MG2 516772.30— Parallel Phase B High Current
MG2 516774.06— Parallel Phase C High Current
MG2 516774.16— Inverter Parallel Phase C High Current
MG2 516774.18— Inverter Parallel Phase C High Current
MG2 516774.30— Parallel Phase C High Current
MG2 516775.00— Phase B High Current
MG2 516775.06— Phase B High Current
MG2 516775.16— Phase B High Current
MG2 516775.18— Inverter Phase B High Current
MG2 516775.30— Phase B High Current
MG2 516775.31— Phase B High Current
MG2 516777.00— Phase C High Current
MG2 516777.06— Phase C High Current
MG2 516777.16— Inverter Phase C High Current
MG2 516777.18— Inverter Phase C High Current
MG2 516777.30— Phase C High Current
MG2 516777.31— Phase C High Current
MG2 516780.06— Parallel Phase A High Current
MG2 516780.16— Inverter Parallel Phase A High Current
MG2 516780.18— Inverter Parallel Phase A High Current
MG2 516780.30— Parallel Phase A High Current
MG2 516783.00— Phase A High Current
MG2 516783.06— Phase A High Current
MG2 516783.16— Inverter Phase A High Current
MG2 516783.18— Inverter Phase A High Current
MG2 516783.30— Phase A High Current
MG2 516783.31— Phase A High Current
MG2 517023.09— Ether CAT Module Loss of Communication
MG2 517023.12— Ether CAT Unsupported Module
MG2 517024.09— Loss of Communication with Motor Generator
MG2 517025.09— Loss of Communication with Motor Generator
MG2 517026.09— Loss of Communication with Vehicle Controller
MG2 517051.19— Commanded Operation Invalid for Current Mode
MG2 517092.15— Inverter Coolant Temperature Slightly High
MG2 517092.16— Inverter Coolant Temperature Moderately High
MG2 517093.09— Loss of CAN Communication
MG2 517100.09— Loss of CAN Communication
MG2 517101.09— Loss of CAN Communication
MG2 517102.09— Loss of CAN Communication
MG2 517103.09— Loss of CAN Communication
MG2 517104.09— Loss of CAN Communication
MG2 517105.09— Loss of CAN Communication
MG2 517159.12— Interlock Error Detected
MG2 520302.03— Phase A IGBT Voltage Out of Range High
MG2 520302.05— IGBT Phase A Low Side Open Circuit
MG2 520302.06— IGBT Phase A Low Side Short to Bus
MG2 520303.05— IGBT Phase A High Side Open Circuit
MG2 520303.06— IGBT Phase A High Side Short to Bus
MG2 520304.03— Phase B IGBT Voltage Out of Range High
MG2 520304.05— IGBT Phase B Low Side Open Circuit
MG2 520304.06— IGBT Phase B Low Side Short to Bus
MG2 520305.05— IGBT Phase B High Side Open Circuit
MG2 520305.06— IGBT Phase B High Side Short to Bus
MG2 520306.03— Phase C IGBT Voltage Out of Range High
MG2 520306.05— IGBT Phase C Low Side Open Circuit
MG2 520306.06— IGBT Phase C Low Side Short to Bus
MG2 520307.05— IGBT Phase C High Side Open Circuit
MG2 520307.06— IGBT Phase C High Side Short to Bus
MG2 520904.16— IGBT Phase A Case Temperature Moderately High
MG2 520905.16— IGBT Phase B Case Temperature Moderately High
MG2 520907.16— IGBT Phase C Case Temperature Moderately High
MG2 521065.00— Current Sensors Out of Range
MG2 521065.16— Current Sensors Out of Range
MG2 521212.16— Phase A Winding High Temp
MG2 521217.16— Phase B Winding High Temp
MG2 521218.16— Phase C Winding High Temp
MG2 521224.03— 5 Volt Supply Out of Range High
MG2 521224.04— 5 Volt Supply Out of Range Low
MG2 521227.31— IGBT Asymmetric Circuit Shorted to Bus
MG2 521257.02— FPGA Invalid
MG2 521257.09— FPGA Communication Lost
MG2 521257.31— FPGA Error
MG2 521258.02— Phase Currents Unbalanced
MG2 521260.03— Gate Driver Supply Out of Range High
MG2 521260.04— Gate Driver Supply Out of Range Low
MG2 521265.03— Phase A IGBT Voltage Out of Range High
MG2 521269.03— Phase B IGBT Voltage Out of Range High
MG2 521270.03— Phase C IGBT Voltage Out of Range High
MG2 521359.03— Bleed Resistor Discharge Rate Out of Range Low
MG2 521359.04— Bleed Resistor Discharge Rate Out of Range High
MG2 521359.05— DC Bus Circuit Has High Resistance
MG2 521368.03— Inverter Switched Power Out of Range High
MG2 521368.04— Inverter Switched Power Out of Range Low
MG2 521372.31— End of Line Invalid
MG2 521601.02— End of Line Configuration Invalid
MG2 521601.31— End Of Line (EOL) Error
MG2 521786.03— 15 Volt Supply Out of Range High
MG2 521786.04— 15 Volt Supply Out of Range Low
MG2 521840.16— Motor Generator Rotor Temperature Out of Range High
MG2 522033.12— Checksum Error
MG2 522774.04— Phases A, B, and C Shorted to Ground
MG2 522819.00— DC Bus Voltage High
MG2 522819.02— DC Bus Sensor Invalid
MG2 522819.15— DC Bus Voltage High
MG2 522819.16— DC Bus Voltage High
MG2 522819.18— DC Bus Voltage Low
MG2 522910.00— Phase C High Current
MG2 522910.06— Phase C High Current
MG2 522910.16— Inverter Phase C High Current
MG2 522910.18— Inverter Phase C High Current
MG2 522910.30— Phase C High Current
MG2 522910.31— Phase C High Current
MG2 522911.00— Phase B High Current
MG2 522911.06— Phase B High Current
MG2 522911.16— Inverter Phase B High Current
MG2 522911.18— Inverter Phase B High Current
MG2 522911.30— Phase B High Current
MG2 522911.31— Phase B High Current
MG2 522912.00— Phase A High Current
MG2 522912.06— Phase A High Current
MG2 522912.16— Inverter Phase A High Current
MG2 522912.18— Inverter Phase A High Current
MG2 522912.30— Phase A High Current
MG2 522912.31— Phase A High Current
MG2 522915.31— Gate Driver Failure
MG2 522919.02— Motor Generator Position Sensor Invalid
MG2 522919.04— Motor Generator Position Sensor Voltage Low
MG2 522919.08— Motor Generator Position Sensor No Signal
MG2 522919.11— Motor Generator Position Mismatch
MG2 522919.13— MG Position Sensor Out of Calibration
MG2 522919.14— Position Sensor Erratic
MG2 522919.31— Motor Generator Position Incorrect Data
MG2 523713.31— Insulation Monitor Failure
MG2 523821.02— Motor Generator Type Invalid
MG2 524039.00— Motor Speed Extremely High
MG2 524043.00— IGBT Temperature Sensors Invalid
MG2 524043.15— IGBT Temperature Sensor Invalid
Special Tools
SERVICEGARD Special Tools
J-35616-20
JDG10069
JDG10461
JDG10460
JDG10466
JDG11524
JDG11525
JDG11881
JDG11882
JDG12189
JDG12190
JT07306
Schematics and Specifications
Electrical Schematics
Wiring Schematics
General Specifications
Inverter Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values