John Deere PowerTech 4.5 L and 6.8 L OEM Diesel Engines Operator Manual OMRG37407-1
John Deere PowerTech 4.5 L and 6.8 L OEM Diesel Engines Operator Manual OMRG37407-2
John Deere PowerTech 4.5 L and 6.8 L OEM Diesel Engines Operator Manual OMRG37407-3
John Deere PowerTech 4.5 L and 6.8 L OEM Diesel Engines Operator Manual OMRG37407-1
John Deere PowerTech 4.5 L and 6.8 L OEM Diesel Engines Operator Manual OMRG37407-2
John Deere PowerTech 4.5 L and 6.8 L OEM Diesel Engines Operator Manual OMRG37407-3

John Deere PowerTech E 4.5 L and 6.8 L OEM Diesel Engines Operator Manual OMRG37407

$30

  • Type Of Manual: Operator Manual
  • Manual ID: OMRG37407
  • Format: PDF
  • Size: 11.1MB
  • Number of Pages: 182
Category: Tag:
Description
  • Model List:

    • PowerTech E 4.5 L OEM Diesel Engines
    • PowerTech E 6.8 L OEM Diesel Engines
  • 1. Contents
  • 1.1. Record Keeping
  • 1.1.1. Engine Serial Number Plate
  • 1.1.2. Record Engine Serial Number
  • 1.1.3. Engine Option Codes
  • 1.1.4. Record Engine Control Unit (ECU) Serial Number
  • 1.1.5. Record HighPressure Fuel Pump Model Number
  • 1.1.6. Emergency Stationary Engine Rule
  • 1.1.7. Recognize Safety Information
  • 1.1.8. Understand Signal Words
  • 1.1.9. Follow Safety Instructions
  • 1.1.10. Replace Safety Signs
  • 1.1.11. Illuminate Work Area Safely
  • 1.1.12. Work in Clean Area
  • 1.1.13. Use Proper Tools
  • 1.1.14. Live With Safety
  • 1.1.15. Prevent Machine Runaway
  • 1.1.16. Handle Fuel SafelyAvoid Fires
  • 1.1.17. Prepare for Emergencies
  • 1.1.18. Handle Starting Fluid Safely
  • 1.1.19. In Case of Fire
  • 1.1.20. Handle Fluids SafelyAvoid Fires
  • 1.1.21. Avoid Static Electricity Risk When Refueling
  • 1.1.22. Service Machines Safely
  • 1.1.23. Wear Protective Clothing
  • 1.1.24. Protect Against Noise
  • 1.1.25. Handling Batteries Safely
  • 1.1.26. Prevent Acid Burns
  • 1.1.27. Stay Clear of Rotating Drivelines
  • 1.1.28. Install All Guards
  • 1.1.29. Practice Safe Maintenance
  • 1.1.30. Remove Paint Before Welding or Heating
  • 1.1.31. Avoid Heating Near Pressurized Fluid Lines
  • 1.1.32. Avoid HighPressure Fluids
  • 1.1.33. Do Not Open HighPressure Fuel System
  • 1.1.34. Protect Against High Pressure Spray
  • 1.1.35. Prevent Battery Explosions
  • 1.1.36. Avoid Hot Exhaust
  • 1.1.37. Work In Ventilated Area
  • 1.1.38. Service Cooling System Safely
  • 1.1.39. Decommissioning Proper Recycling and Disposal of Fluids and Components
  • 1.2. Fuels, Lubricants, and Coolant
  • 1.2.1. Diesel Fuel
  • 1.2.2. Supplemental Diesel Fuel Additives
  • 1.2.3. Lubricity of Diesel Fuel
  • 1.2.4. Handling and Storing Diesel Fuel
  • 1.2.5. Biodiesel Fuel
  • 1.2.6. Testing Diesel Fuel
  • 1.2.7. Fuel Filters
  • 1.2.8. Minimizing the Effect of Cold Weather on Diesel Engines
  • 1.2.9. Diesel Engine BreakIn Oil NonEmissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
  • 1.2.10. Diesel Engine Oil Tier 3 and Stage IIIA
  • 1.2.11. Engine Oil and Filter Service Intervals Tier 3 and Stage IIIA OEM Applications
  • 1.2.12. Diesel Engine Oil and Filter Service Intervals
  • 1.2.13. Diesel Engine Oil Service Interval for Operation at High Altitude
  • 1.2.14. Mixing of Lubricants
  • 1.2.15. Alternative and Synthetic Lubricants
  • 1.2.16. Lubricant Storage
  • 1.2.17. Oil Filters
  • 1.2.18. Diesel Engine Coolant (engine with wet sleeve cylinder liners)
  • 1.2.19. Water Quality for Mixing with Coolant Concentrate
  • 1.2.20. Operating in Warm Temperature Climates
  • 1.2.21. Testing Coolant Freeze Point
  • 1.2.22. Disposing of Coolant
  • 1.3. Instrument Panels
  • 1.3.1. PV101 Instrument Panels
  • 1.3.2. PV101 Diagnostic Gauge Using
  • 1.3.3. PV101 Diagnostic Gauge Main Menu
  • 1.3.4. PV101 Diagnostic Gauge Essential Menus
  • 1.3.5. DG14 Diagnostic Gauge Using
  • 1.3.6. DG14 Diagnostic Gauge Main Menu
  • 1.3.7. DG14 Diagnostic Gauge Essential Menus
  • 1.3.8. PV480 Instrument Panel
  • 1.3.9. PV480 Diagnostic Gauge Using
  • 1.3.10. PV480 Diagnostic Gauge Main Menu
  • 1.3.11. PV480 Diagnostic Gauge Essential Menus
  • 1.3.12. Main Menu Navigation
  • 1.3.13. Engine Configuration Data
  • 1.3.14. Accessing Stored Trouble Codes
  • 1.3.15. Accessing Active Trouble Codes
  • 1.3.16. Engine Shutdown Codes
  • 1.3.17. Adjusting Backlighting
  • 1.3.18. Adjusting Contrast
  • 1.3.19. Selecting Units Of Measurement
  • 1.3.20. Setup 1Up Display
  • 1.3.21. Setup 4Up Display
  • 1.3.22. John Deere PowerSight
  • 1.4. Engine Operation
  • 1.4.1. Engine BreakIn Service
  • 1.4.2. Starting the Engine
  • 1.4.3. Normal Engine Operation
  • 1.4.4. Warming Engine
  • 1.4.5. Cold Weather Operation
  • 1.4.6. Using a Booster Battery or Charger
  • 1.4.7. Avoid Excessive Engine Idling
  • 1.4.8. Changing Engine Speed
  • 1.4.9. Stopping The Engine
  • 1.4.10. Auxiliary Gear Drive Limitations
  • 1.4.11. Generator Set (Standby) And All Other OEM Engine Applications
  • 1.5. Lubrication and Maintenance
  • 1.5.1. Required EmissionRelated Information
  • 1.5.2. Observe Service Intervals
  • 1.5.3. Use Correct Fuels, Lubricants, and Coolant
  • 1.5.4. Lubrication and Maintenance Service Interval Chart
  • 1.6. Lubrication Maintenance/Daily
  • 1.6.1. Daily Prestarting Checks
  • 1.7. Lubrication Maintenance/500 Hour/12 Month
  • 1.7.1. Servicing Fire Extinguisher
  • 1.7.2. Checking Engine Mounts
  • 1.7.3. Servicing Battery
  • 1.7.4. Changing Engine Oil and Replacing Filter
  • 1.7.5. Checking Crankcase Vent System
  • 1.7.6. Checking Air Intake System
  • 1.7.7. Replacing Fuel Filter Elements
  • 1.7.8. Checking Belt Tensioner Spring Tension and Belt Wear (Automatic Tensioner)
  • 1.7.9. Checking Engine Electrical Ground Connections
  • 1.7.10. Checking Cooling System
  • 1.7.11. Replenishing Supplemental Coolant Additives (SCAs) Between Coolant Changes
  • 1.7.12. Testing Diesel Engine Coolant
  • 1.7.13. Testing Diesel Engine Coolant
  • 1.7.14. Checking and Adjusting Engine Speeds
  • 1.8. Lubrication Maintenance/1500 Hours
  • 1.8.1. Checking Open Crankcase Vent (OCV)
  • 1.9. Lubrication Maint./2000 Hour/24 Month
  • 1.9.1. Checking Crankshaft Vibration Damper (6Cylinder Engine Only)
  • 1.9.2. Flushing and Refilling Cooling System
  • 1.9.3. Testing Thermostats Opening Temperature
  • 1.9.4. Check and Adjust Valve Clearance
  • 1.10. Service As Required
  • 1.10.1. Additional Service Information
  • 1.10.2. Do Not Modify Fuel System
  • 1.10.3. Adding Coolant
  • 1.10.4. PreStart Cleaning Guide
  • 1.10.5. Replacing Single Stage Air Cleaner
  • 1.10.6. Replacing Axial Seal Air Cleaner Filter Element
  • 1.10.7. Replacing Radial Seal Air Cleaner Filter Element
  • 1.10.8. Replacing Fan and Alternator Belts
  • 1.10.9. Checking Fuses
  • 1.10.10. Checking Air Compressors (If Equipped)
  • 1.10.11. Bleed the Fuel System
  • 1.11. Troubleshooting
  • 1.11.1. General Troubleshooting Information
  • 1.11.2. Precautions For Welding
  • 1.11.3. Precautions for Electrical System When Steam Cleaning Engine
  • 1.11.4. Engine Wiring Layout
  • 1.11.5. Engine Wiring Diagram (With FullFeatured Electronic Instrument Panel)
  • 1.11.6. Engine Wiring Diagram (With FullFeatured Electronic Instrument Panel)Continued
  • 1.11.7. Instrument Panel Method for Retrieving Diagnostic Trouble Codes
  • 1.11.8. Displaying Of Diagnostic Trouble Codes (DTCs)
  • 1.11.9. Listing of Diagnostic Trouble Codes (DTCs)
  • 1.11.10. Intermittent Fault Diagnostics (With Electronic Controls)
  • 1.11.11. Displaying Diagnostic Gauge Software
  • 1.11.12. Engine Troubleshooting
  • 1.12. Storage
  • 1.12.1. Engine Storage Guidelines
  • 1.12.2. Preparing Engine for LongTerm Storage
  • 1.12.3. Removing Engine from Long Term Storage
  • 1.13. Specifications
  • 1.13.1. General OEM Engine Specifications
  • 1.13.2. Engine Power Ratings And Fuel System Specifications 4045
  • 1.13.3. Engine Power Ratings And Fuel System Specifications 6068
  • 1.13.4. Engine Crankcase Oil Fill Quantities
  • 1.13.5. Unified Inch Bolt and Screw Torque Values
  • 1.13.6. Metric Bolt and Screw Torque Values
  • 1.14. Lubrication and Maintenance Records
  • 1.14.1. Using Lubrication and Maintenance Records
  • 1.14.2. Daily (Prestarting) Service
  • 1.14.3. Hour/12 Month Service
  • 1.14.4. Hour/24 Month Service
  • 1.14.5. Service as Required
  • 1.15. Warranty
  • 1.15.1. John Deere Warranty in OEM Applications
  • 1.15.2. Emissions Control System Certification Label
  • 1.15.3. EPA Nonroad Emissions Control Warranty StatementCompression Ignition
  • 1.15.4. CARB Nonroad Emissions Control Warranty StatementCompression Ignition
  • 1.16. John Deere Service Literature Available
  • 1.16.1. Technical Information
  • 2. Page Number
  • 2.1. Section 01
  • 2.2. Section 05
  • 2.3. Section 10
  • 2.4. Section 15
  • 2.5. Section 20
  • 2.6. Section 25
  • 2.7. Section 30
  • 2.8. Section 35
  • 2.9. Section 32
  • 2.10. Section 40
  • 2.11. Section 45
  • 2.12. Section 50
  • 2.13. Section 55
  • 2.14. Section 60
  • 2.15. Section 65
  • 2.16. Section 70
  • 2.17. Section 75

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