John Deere PowerTech 6081AFM75 Marine Engine Operator Manual OMRG35860

Contents:
Record Keeping
Record Engine Serial Number
Engine Option Codes
Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Replace Safety Signs
Prevent Machine Runaway
Handle Fuel Safely-Avoid Fires
Prepare for Emergencies
Handle Starting Fluid Safely
Handle Fluids Safely-Avoid Fires
Service Machines Safely
Wear Protective Clothing
Protect Against Noise
Handle Chemical Products Safely
Stay Clear of Rotating Drivelines
Practice Safe Maintenance
Work In Ventilated Area
Avoid High-Pressure Fluids
Avoid Heating Near Pressurized Fluid Lines
Do Not Open High-Pressure Fuel System
Remove Paint Before Welding or Heating
Service Cooling System Safely
Install All Guards
Avoid Hot Exhaust
Exhaust Filter Cleaning
Avoid Harmful Asbestos Dust
Prevent Battery Explosions
Work in Clean Area
Illuminate Work Area Safely
Handling Batteries Safely
Protect Against High Pressure Spray
Use Proper Lifting Equipment
Use Proper Tools
Decommissioning – Proper Recycling and Disposal of Fluids and Components
Precautions for Welding
California Proposition 65 Warning
Fuels, Lubricants, and Coolant
Diesel Fuel
Diesel Fuel Additive Products
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Testing Diesel Fuel
Biodiesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Diesel Engine Break-In Oil – Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil – Tier 2 and Stage II
Extended Diesel Engine Oil Service Intervals
Mixing of Lubricants
Oilscan and CoolScan
Alternative and Synthetic Lubricants
Lubricant Storage
Multipurpose Extreme Pressure (EP) Grease
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Drain Intervals for Diesel Engine Coolant
Supplemental Coolant Additives
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Operating in Warm Temperature Climates
Disposing of Coolant
Engine Operating Guidelines
Sea Trials for Performance and Warranty
John Deere Instrument (Gauge) Panel
John Deere Instrument (Gauge) Panel (Continued)
Using Diagnostic Gauge to Access Engine Information
Main Menu Navigation
Engine Configuration Data
Accessing Stored Trouble Codes
Accessing Active Trouble Codes
Engine Shutdown Codes
Adjusting Backlighting
Adjusting Contrast
Selecting Units Of Measurement
Setup 1-Up Display
Setup 4-Up Display
Normal Engine Operation
Break-In Service
Auxiliary Gear Drive Limitations
Gen-Set Power Units
Starting the Engine
Restarting Engine That Has Run Out Of Fuel
Cold Weather Operation
Warming Engine
Idling Engine
Stopping the Engine
Using A Booster Battery Or Charger
HelmView Display Panel
Product Information
Display Features
Navigation
Setting up your display for the first time
Product Features
Reprogramming the Display
Group Numbers
Lubrication and Maintenance
Required Emission-Related Information
Observe Service Intervals
Use Correct Fuels, Lubricants And Coolant
Lubrication and Maintenance Service Interval Chart-Propulsion and Prime Power Units
Lubrication and Maintenance Service Interval Chart-Standby Generator Sets
Lubrication & Maintenance/Daily
Daily Prestart Checks
Lubrication & Maintenance/250 Hour/6 Month
Servicing Fire Extinguisher
Servicing Battery
Changing Engine Oil And Replacing Oil Filter
Visually Inspect Coolant Pump
Checking Engine Mounts
Inspect And Replace Zinc Plugs – Engine Equipped With Heat Exchanger
Lubrication & Maintenance/500 Hour/12 Month
Replace Crankcase Vent Filter (If Equipped)
Cleaning Crankcase Vent Tube
Checking Air Intake System
Replacing Fuel Filter Elements
Checking Belt Tension And Belt Wear
Checking Cooling System
Testing Diesel Engine Coolant
Pressure Test Cooling System
Checking And Adjusting Engine Speeds
Checking Engine Electrical Ground Connections
Checking Crankshaft Vibration Damper
Inspect And Clean Heat Exchanger Core (If Equipped)
Lubrication&Maintenance/2000 Hour/24Month
Flushing And Refilling Cooling System
Testing Thermostats
Checking Engine Valve Clearance
Adjusting Engine Valve Clearance
Replace Sea Water Pump Impeller With Pump Installed On Engine
Remove And Install Sea Water Pump
Disassemble, Inspect And Repair Sea Water Pump
Assemble Sea Water Pump
Service As Required
Additional Service Information
Do Not Modify Fuel System
Drain Fuel/Water Separator Bowl (When Audible Alarm Signals Water In Fuel)
Adding Coolant
Servicing Air Cleaner Filter Element
Replacing Air Cleaner Filter Element
Replacing Belt
Checking Fuses
Bleeding Fuel System
Troubleshooting
General Troubleshooting Information
Precautions for Welding
Precautions For Welding On Vessels Equipped With Electronic Engine Control Unit (ECU)
Transition Harness Wiring Diagram
Engine Wiring Diagram for John Deere Main (Wheel House) Instrument Panel
Engine Wiring Diagram for John Deere Main Instrument Panel (Continued)
Engine Wiring Diagram for John Deere Optional Fly Bridge Instrument Panel
Engine Wiring Diagram For John Deere Electronic Control Unit (ECU)
Engine Coolant And Sea Water Flow (Heat Exchanger Engines)
Engine Troubleshooting
Electrical Troubleshooting
Retrieving Diagnostic Trouble Codes
Displaying Of Diagnostic Trouble Codes (DTCs)
Listing Of Diagnostic Trouble Codes (DTC)
Intermittent Fault Diagnostics
Displaying Diagnostic Gauge Software
Storage
Engine Storage Guidelines
Preparing Engine for Long-Term Storage
Removing Engine from Long-Term Storage
General Engine Information
Specifications
General Engine Specifications
Power And Speed Specifications- Propulsion Applications
Power And Speed Specifications- Generator Set Applications
Engine Crankcase Oil Fill Quantities
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Lubrication and Maintenance Records
Using Lubrication And Maintenance Records
Daily (Prestart) Service
250 Hour Service
500 Hour/12 Month Service
2000 Hour/24 Month Service
Service As Required
Emission Systems Warranty
Emissions Control System Certification Label
U.S. Marine Compression-Ignition Engine Emission Control Warranty Statement
European Union (EU) Declaration of Emissions Conformity
John Deere Service Literature Available
Technical Information