Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN

Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN - Image 2

Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN - Image 3

Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN - Image 4

Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN - Image 5

manitou atj 46 rc t4 s1 repair manual 647678en 2

manitou atj 46 rc t4 s1 repair manual 647678en 3

Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN

Type Of Manual: Repair Manual
Manual ID: 647678EN
Format: PDF
Size: 34.7MB
Number of Pages: 240

Category: Manitou Repair Manual PDF

Description

Model List:
- ATJ 46- RC T4 S1

1. R (30/03/2018) ATJ 46 RC T4 S1 MANUEL DE RÉPARATION
2. HOW TO USE THIS REPAIR MANUAL
3. SUMMARY
4. GR00 GENERAL CHARACTERISTICS AND SAFETY
4.1. GENERAL CHARACTERISTICS AND SAFETY
4.1.1. PREAMBLE
4.1.2. MAINTENANCE POSITION
4.1.3. RULES FOR MAINTENANCE
4.2. GENERAL CHARACTERISTICS AND SPECIFICATIONS
4.2.1. ATJ 46
4.2.1.1. CHARACTERISTICS AND FLUIDS
4.2.1.2. DIMENSIONS
4.3. GENERAL LOCATION
4.3.1. LOCATION OF NAME AND IDENTIFICATION PLATE
4.4. GENERAL CONTROL AND ADJUSTMENT
4.4.1. STANDARD TIGHTENING TORQUES
5. GR10 ENGINE
5.1. ENGINE CONTROL AND ADJUSTMENT
5.1.1. ENGINE REMOVAL REFIT
5.1.1.1. PREPARATION AND SAFETY INSTRUCTIONS
5.1.2. RADIATOR REMOVAL
5.1.2.1. Draining the cooling system
5.1.2.2. Disassembling the radiator
5.1.3. RADIATOR REFIT
5.2. ENGINE REMOVAL
5.2.1. Removal
5.2.2. REFITTING
6. GR20 TRANSMISSION
6.1. TRANSMISSION CONTROL AND ADJUSTMENT
6.1.1. DESCRIPTION OF HYDROSTATIC PUMP (REXROTH)
6.1.1.1. Pressure test ports
6.1.1.2. Adjustment points
6.1.1.3. Calibration LP booster valve
6.1.1.4. Neutral point adjustment servocontrol piston
6.1.1.5. Calibration HP Valves
6.1.1.6. Calibration Zero flow valve DR
6.2. TRANSMISSION REMOVAL
6.2.1. HYDROSTATIC PUMP REMOVAL
6.2.2. HYDROSTATIC MOTOR REMOVAL
7. GR30 AXLE
7.1. AXLE CONTROL AND ADJUSTMENT
7.1.1. PLACING IN FREEWHEEL MODE
7.2. AXLE REMOVAL
7.2.1. FRONT AXLE REMOVAL
7.2.1.1. FRONT AXLE REFIT
7.2.2. REAR AXLE REMOVAL
7.2.2.1. REAR AXLE REFIT
8. GR55 JIB ACCESS PLATFORM
8.1. ARM BASKET REMOVAL
8.1.1. TELESCOPE CYLINDER SLIDE PAD REMOVAL
8.1.1.1. REFITTING
8.1.2. ARM 3 PAD REMOVAL
8.1.2.1. REFITTING
8.1.3. MOVING TUBE PAD REMOVAL
8.1.3.1. REFITTING
9. GR70 HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS
9.1. HYDRAULIC CHARACTERISTICS ANDSPECIFICATIONS
9.1.1. PVG32 4T PROPORTIONAL DISTRIBUTOR
9.1.2. DISTRIBUTOR BLOCK MA250CDC016
9.1.3. BRAKE AND STEERING DISTRIBUTOR
9.1.4. STEERROTATE BLOCK
9.1.5. Generator unit
9.1.6. Variable displacement pump
9.2. HYDRAULIC SCHEMATIC DIAGRAMS
9.2.1. HYDRAULIC COMPONENTS DIAGRAM KEY
9.2.2. SETTINGS
9.2.3. HYDRAULIC SCHEMATIC DIAGRAM 46 ATJ RC T4 S1
9.2.4. ELECTROVALVE ACTIVATION TABLE
9.3. HYDRAULIC COMPONENTS LOCATION
9.3.1. HYDRAULIC COMPONENTS IN THE FRAME
9.3.2. HYDRAULIC COMPONENTS IN THE TURRET
9.3.3. HYDRAULIC COMPONENTS IN THE ARMS
9.4. HYDRAULIC CONTROL AND ADJUSTMENT
9.4.1. A PROPORTIONAL DISTRIBUTOR CALIBRATION
9.4.1.1. Inlet plate relief valve
9.4.1.2. Jib 1/2 lifting cylinder block valves
9.4.1.3. Telescopic boom cylinder block valves
9.4.1.4. Jib 3 arm lifting cylinder block valves
9.4.2. B DISTRIBUTOR BLOCK CALIBRATION
9.4.2.1. Jib supply circuit valves
9.4.2.2. Compensating/tilting supply circuit valves
9.4.2.3. Tilting cylinder extension valve adjustment
9.4.2.4. Tilting cylinder extension valve adjustment
9.4.3. C COMPENSATING/TILTING CIRCUIT
9.4.3.1. Resolving problems
9.4.3.2. Analysis of results
9.5. HYDRAULIC COMPONENTS REMOVAL
9.5.1. REMOVAL OF PROPORTIONAL DISTRIBUTOR ELEMENTS
9.5.1.1. REFITTING
9.5.2. DISTRIBUTOR BLOCK REMOVAL
9.5.2.1. REFITTING
9.5.3. CYLINDER REMOVAL
9.5.3.1. PREPARING THE PLATFORM
9.5.3.2. DECOMPRESSION OF HOSES
9.5.3.3. CYLINDER REMOVAL
9.5.3.4. All cylinders except turret rotation
9.5.3.5. Basket rotation cylinder
9.5.3.6. CYLINDER REFIT
9.5.4. REMOVAL OF VALVE BLOCKS AND VALVES
9.5.4.1. Removal of a fitted valve block
9.5.4.2. Removal of a valve
9.6. SPECIFIC HYDRAULIC TOOLING
9.6.1. BASIC MANOMETER BOX
9.6.2. DIGITAL MANOMETER BOX
10. GR80 ELECTRICITY
10.1. CHARACTERISTICS AND SPECIFICATIONS
10.1.1. Fuse and relay box
10.1.1.1. Power fuse box (BFP)
10.1.1.1.1. Fuse and relay box (BF)
10.1.2. BASE CONTROL PANEL
10.1.2.1. ECU box UC234
10.1.2.2. Base control panel ECU fuse
10.2. ELECTRICAL SCHEMATIC DIAGRAMS
10.2.1. Electrical components position
10.2.2. ELECTRICAL DIAGRAMS BY FUNCTION
10.2.2.1. DIAGRAM 2 ENGINE POWER SUPPLIES VERSION WITHOUT BATTERY CUTOFF
10.2.2.2. DIAGRAM 3 ENGINE FUNCTIONS POWER SUPPLIES VERSION WITH BATTERY CUTOFF
10.2.2.3. DIAGRAM 4 CAN BUS NETWORK
10.2.2.4. DIAGRAM 5 SIGNALS GENERATOR EASY MANAGER
10.2.2.5. DIAGRAM 6 SENSOR INPUTS
10.2.2.6. DIAGRAM 7 TRAVEL
10.2.2.7. DIAGRAM 8 PROPORTIONAL MOVEMENTS
10.2.2.8. DIAGRAM 9 AUXILIARY PROPORTIONAL MOVEMENTS
10.2.2.9. DIAGRAM 10 HYDRAULIC SAFETY OVERLOAD
10.3. ELECTRICAL COMPONENTS LOCATION
10.3.1. ELECTRICAL COMPONENTS LOCATION
10.3.1.1. ELECTRICAL CONTROL COMPONENTS
10.3.1.2. ELECTRICAL POWER COMPONENTS
10.3.2. Harness location
10.3.2.1. Harness assembly
10.3.2.2. Frame harness Item 1
10.3.2.3. Base to upper arm intermediate harness Item 2
10.3.2.4. Sensors extension harness Item 4
10.3.2.5. Basket harness Item 3
10.3.2.6. Basket extension harness Item 5
10.3.2.7. Upper CAN bus harness Item 6
10.3.2.8. AMP3 harness Item 9
10.3.2.9. Engine harness Item 10
10.3.2.10. Engine harness Item 10
10.3.2.11. Base and basket control panels
10.4. ELECTRICAL CONTROL AND ADJUSTMENT
10.4.1. ELECTRICAL CONTROL AND ADJUSTMENT
10.4.1.1. CONTROLS USED ON THE BASE CONTROL PANEL
10.4.1.2. PROGRAMME OPERATION
10.4.1.2.1. Screen Menu
10.4.1.2.2. Codification menu
10.4.1.2.3. Diagnostics menu
10.4.1.2.4. Secret Code Menu
10.4.1.2.5. Parameters menu
10.4.1.2.6. Maintenance Menu
10.4.1.2.7. Engine menu
10.4.1.2.8. Calibration Menu
10.4.1.3. GENERATOR PROGRAM MODIFICATION
10.4.1.4. PROGRAM PARAMETERS
10.4.1.5. LEVELLING CALIBRATION
10.4.1.6. OVERLOAD SENSOR ADJUSTMENT
10.4.1.7. ARM DOWN SENSOR ADJUSTMENT
10.4.1.8. TELESCOPE RETRACTED SENSOR ADJUSTMENT
10.4.2. MANIPULATOR TESTING
10.4.2.1. TESTING FROM THE BASE CONTROL PANEL
10.4.2.2. TEST WITH A VOLTMETER
10.4.2.3. MANIPULATOR CALIBRATION
10.4.3. Cards removal refit
10.4.3.1. Removal of base control panel card UD22
10.4.3.2. Removal of base control panel ECU card UC 234
10.5. ELECTRICAL TROUBLESHOOTING
10.5.1. FAULT CODIFICATION
10.5.1.1. BASIC PRINCIPLE
10.5.1.2. CREATION OF A COMPONENT TYPE CODE
10.5.1.3. COMPONENT IDENTIFICATION
10.5.1.4. CREATION OF A FAULT TYPE CODE
10.5.1.5. SYSTEM FAULTS
10.5.1.6. MAINTENANCE INFORMATION
10.5.1.7. INPUT/OUTPUT CONTROL DISPLAY CODIFICATION
10.5.2. WARNING AND FAULT CODE LIST

Manitou ATJ 46- RC T4 S1 Repair Manual 647678EN

Description

Related products

Login