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Manitou AXLE 212 Repair Manual 547983EN

Type Of Manual: Repair Manual
Manual ID: 547983EN
Format: PDF
Size: 116.0MB
Number of Pages: 1602

Category: Manitou Repair Manual PDF

Description

Model List:
- AXLE 212

1. Axle 212 Repair Manual MR547983
1.1. Introduction
1.1.1. Version tracking
1.1.2. Manual applicability and supported models
1.2. Specifications
1.2.1. Definition of viewpoints
1.2.2. Data plate
1.2.3. Conversion tables
1.2.4. Torque specifications
1.3. Maintenance
1.3.1. Maintenance points
1.3.2. Maintenance points (heavy duty)
1.3.3. Oil draining mandatory procedure
1.3.4. Endstop plier setting
1.3.5. Maintenance intervals
1.3.6. Lubricant sealant specifications
1.4. Safety precautions
1.5. Trunnion
1.5.1. Exploded view
1.5.2. Disassembly
1.5.3. Assembly
1.6. Checking wear and replacing the braking discs
1.6.1. Exploded view
1.6.2. Disassembly
1.6.3. Assembly
1.6.4. Special tools
1.7. Steering knuckle adjustment
1.7.1. Exploded view
1.7.2. Disassembly
1.7.3. Assembly
1.8. (Heavy duty) Steering knuckle adjustment
1.8.1. Exploded view
1.8.2. Disassembly
1.8.3. Assembly
1.9. Planetary reduction gear
1.10. (Heavy duty) Planetary reduction gear
1.11. Steering cylinder
1.11.1. Wrench dimensions options
1.11.2. Optical sensor and magnetic sensor
1.12. (Heavy duty) Steering cylinder
1.13. Differential unit
1.14. Manual emergency release
1.14.1. Release
1.14.2. Adjustment
1.15. Mechanical parking brake
1.15.1. Viewpoint definition
1.16. External hydraulic negative brake
1.17. External hydraulic negative brake with quick release
1.18. Incoming drum brake
1.19. incoming brake (2 and 3 function versions)
1.20. Normal differential unit
1.21. Limited slip differential unit (25 and 45)
1.22. Hydraulic differential lock 100 by selector fork / piston
1.23. Hydraulic negative brake
1.24. Incorporated reduction gear and pinion 602 and 603
1.25. Counter revolution sensor (dropin type)
2. Engine 1104D EURO 380CV_100CV Repair Manual MR647016EN_1.0.0
2.2. Specifications
2.3. Testing and adjusting
2.4. Disassembly
3. Gear Box Series PSR09 Repair Manual 547982_12_2007_1.0.0
4. MTX1440 100P ST3A S2 MTX1840 100P ST3A S2 Operator Manual (647793ENUSM2 A) A062022
4.1. OPERATING AND SAFETY INSTRUCTIONS
4.1.1. INSTRUCTIONS TO THE COMPANY MANAGER
4.1.2. INSTRUCTIONS FOR THE OPERATOR
4.1.3. LIFT TRUCK MAINTENANCE INSTRUCTIONS
4.1.4. IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME
4.1.5. LIFT TRUCK DISPOSAL
4.2. DESCRIPTION
4.2.1. SAFETY PLATES AND STICKERS
4.2.2. IDENTIFICATION OF THE LIFT TRUCK
4.2.3. SPECIFICATIONS MTX 1440 100P ST3A S2
4.2.4. SPECIFICATIONS MTX 1840 100P ST3A S2
4.2.5. TIRES
4.2.6. DIMENSIONS MTX 1440 100P ST3A S2
4.2.7. DIMENSIONS MTX 1840 100P ST3A S2
4.2.8. LOAD CHARTS MTX 1440 100P ST3A S2 (EXCEPT FOR AUSTRALIA)
4.2.9. LOAD CHARTS MTX 1440 100P ST3A S2 (ONLY FOR AUSTRALIA)
4.2.10. LOAD CHARTS MTX 1840 100P ST3A S2 (EXCEPT FOR AUSTRALIA)
4.2.11. LOAD CHARTS MTX 1840 100P ST3A S2 (ONLY FOR AUSTRALIA)
4.2.12. VISIBILITY MTX 1440 100P ST3A S2
4.2.13. VISIBILITY MTX 1840 100P ST3A S2
4.2.14. INSTRUMENTS AND CONTROLS
4.2.15. TOWING DEVICE
4.2.16. DESCRIPTION AND USE OF THE OPTIONS
4.3. MAINTENANCE
4.3.1. ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT
4.3.2. FORKLIFT TRUCK MAINTENANCE
4.3.3. DAILY AND WEEKLY MAINTENANCE
4.3.4. MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE
4.3.5. PERIODIC MAINTENANCE
4.3.6. OCCASIONAL MAINTENANCE AND OPERATION
4.3.7. FILTER CARTRIDGES AND BELTS
4.3.8. LUBRICANTS AND FUEL
4.3.9. Ü 10H DAILY MAINTENANCE OR EVERY 10HOURS OF SERVICE
4.3.10. Ü 50H WEEKLY MAINTENANCE OR EVERY 50HOURS OF OPERATION
4.3.11. Ü 250H PERIODIC MAINTENANCE EVERY 250 HOURS OF SERVICE
4.3.12. Ü 500H PERIODIC MAINTENANCE EVERY 500 HOURS OF SERVICE OR 1 YEAR
4.3.13. Ü 1000H PERIODIC MAINTENANCE EVERY 1,000 HOURS OF SERVICE OR EVERY 2 YEARS
4.3.14. Ü 2000H PERIODIC MAINTENANCE EVERY 2000 HOURS OF SERVICE OR EVERY 4 YEARS
4.3.15. Ü 4000H PERIODIC MAINTENANCE EVERY 4000 HOURS OF SERVICE OR EVERY 8 YEARS
4.3.16. Ü OCCASIONAL MAINTENANCE
4.3.17. Ü OCCASIONAL OPERATION
4.4. ATTACHMENTS THAT CAN BE ADAPTED TO THE RANGE
4.4.1. INTRODUCTION
4.4.2. PICKING UP THE ATTACHMENTS
4.4.3. TECHNICAL SPECIFICATIONS OF ATTACHMENTS
4.4.4. ATTACHMENT GUARDS
5. MTX1840 100P ST3A S2 Parts Catalog 647813
5.1. EXPLANATION OF SYMBOLS
5.1.1. EXPLANATION OF SYMBOLS
5.2. GENERAL INSTRUCTIONS AND SAFETY NOTICE
5.2.1. _ADHESIVE SIGNS
5.3. SERVICE PARTS AND FILTERS
5.3.1. LUBRICANTS
5.3.2. FILTERSBELT
5.4. ENGINE
5.4.1. AP2319 ENGINE ADAPTATION (647813)
5.4.2. ENGINE_285367MOD
5.4.3. _COMPLETE
5.4.4. _FUEL SUPPLY SYSTEM
5.4.5. _INTAKE SYSTEM EXHAUST
5.4.6. _COOLING SYSTEM
5.5. TRANSMISSION
5.5.1. _PROPSHAFT
5.6. AXLE ASSEMBLY AXLE
5.6.1. AX3114 FRONT AXLE (647813)
5.6.2. AX3115 REAR AXLE (647813)
5.6.3. AXLE REAR_52601198MO
5.6.4. _WHEELS
5.7. BRAKE
5.7.1. A596 BRAKE CIRCUIT (647813)
5.7.2. B402 PEDALS LINKAGE (647813)
5.7.3. B403 PEDALS LINKAGE (647813)
5.8. LIFT STRUCTURE
5.8.1. A1199 BOOM (Simultaneous telescoping) (647813)
5.8.2. A1201 SEALING KIT ON JIB (647813)
5.8.3. A1202 BOOM (Simultaneous telescoping) (647813)
5.9. HYDRAULIC
5.9.1. _CIRCUIT
5.9.2. _VALVE BANK
5.9.3. _JOYSTICK
5.9.4. _RAM
5.10. ELECTRICITY
5.10.1. _CIRCUIT HARNESS
5.10.2. _LIGHTING SIGNALING
5.10.3. _SWITCH
5.10.4. _SAFETY SYSTEM
5.11. OPERATOR STATION
5.11.1. CAB_52619810MO
5.11.2. _CAB
5.11.3. _HEATER AIR CONDITIONING
5.12. FRAME BODY
5.12.1. A1046 FRAME COUNTERWEIGHT (647813)
5.12.2. A1259 BODY (647813)
5.12.3. A1260 BODY (647813)
5.12.4. A1261 BODY (647813)
5.12.5. A1263 BODY (647813)
6. SERVICE MANUAL MTX 1440 100P ST3A S2,MTX 1440 A 100P ST3A S2,MTX 1840 100P ST3A S2,MTX 1840 A 100P ST3A S2 647813EN_20210603
6.1. GENERAL AND SAFETY CHARACTERISTICS
6.1.1. FOREWORD
6.1.2. LIST OF ABBREVIATIONS
6.1.3. WORK DURING THE WARRANTY PERIOD
6.1.4. MAINTENANCE POSITION
6.1.5. EXPLANATION OF SYMBOLS
6.1.6. MAINTENANCE RULES
6.1.7. LIST OF SUPPLIER DOCUMENTATION
6.1.8. CHARACTERISTICS AND SPECIFICATIONS
6.1.9. LOCATION
6.1.10. CONTROL AND ADJUSTMENT
6.2. ENGINE
6.2.1. CHARACTERISTICS AND SPECIFICATIONS
6.2.2. LOCATION
6.2.3. CONTROL AND ADJUSTMENT
6.2.4. REFIT
6.2.5. TROUBLESHOOTING
6.2.6. SPECIFIC TOOLS
6.3. TRANSMISSION
6.3.1. CHARACTERISTICS AND SPECIFICATIONS
6.3.2. SCHEMATICS
6.3.3. LOCATION
6.3.4. CONTROL AND ADJUSTMENT
6.3.5. REMOVAL
6.3.6. TROUBLESHOOTING
6.3.7. SPECIFIC TOOLS
6.4. AXLE
6.4.1. CHARACTERISTICS AND SPECIFICATIONS
6.4.2. CONTROL AND ADJUSTMENT
6.5. BRAKES
6.5.1. CHARACTERISTICS AND SPECIFICATIONS
6.5.2. SCHEMATICS
6.5.3. LOCATION
6.5.4. CONTROL AND ADJUSTMENT
6.5.5. REMOVAL
6.5.6. SPECIFIC TOOLS
6.6. LIFT STRUCTURE
6.6.1. CHARACTERISTICS AND SPECIFICATIONS
6.6.2. SCHEMATICS
6.6.3. LOCATION
6.6.4. CONTROL AND ADJUSTMENT
6.6.5. REMOVAL
6.6.6. REFIT
6.6.7. SPECIFIC TOOLS
6.7. HYDRAULICS
6.7.1. CHARACTERISTICS AND SPECIFICATIONS
6.7.2. SCHEMATICS
6.7.3. LOCATION
6.7.4. CONTROL AND ADJUSTMENT
6.7.5. REMOVAL
6.7.6. SPECIFIC TOOLS
6.8. ELECTRICITY
6.8.1. CHARACTERISTICS AND SPECIFICATIONS
6.8.2. SCHEMATICS
6.8.3. LOCATION
6.8.4. CONTROL AND ADJUSTMENT
6.8.5. REMOVAL
6.8.6. REFIT
6.8.7. TROUBLESHOOTING
6.8.8. SPECIFIC TOOLS
6.9. OPERATOR STATION
6.9.1. CHARACTERISTICS AND SPECIFICATIONS
6.9.2. SCHEMATICS
6.9.3. LOCATION
6.9.4. CONTROL AND ADJUSTMENT
6.9.5. REMOVAL
6.9.6. REFIT
6.9.7. TROUBLESHOOTING
6.10. CHASSIS
6.10.1. CONTROL AND ADJUSTMENT
6.10.2. REMOVAL
6.11. ADDITIONAL EQUIPMENT
6.12. DIAGNOSTIC TOOLS AND SOFTWARE
6.12.1. DIAGNOSTICS CASE KIT
6.12.2. USB LINK 2 BOX
6.12.3. COMPONENT DIAGNOSTICS BOX

Manitou AXLE 212 Repair Manual 547983EN

Description

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