Manitou MHT 12330 245D ST5 S1, MHT-X 12330 245D ST3A S1 Repair Manual 647824EN
$30
- Type Of Manual: Repair Manual
- Manual ID: 647824EN
- Format: PDF
- Size: 131.0MB
- Number of Pages: 474
Description
-
Model List:
- MHT 12330 245D ST5 S1
- MHT-X 12330 245D ST3A S1
- 1. GR_00_MR647824EN
- 1.1. Page de garde / Front page
- 1.2. Sommaire général General table of content
- 1.4. GENERAL CHARACTERISTICS AND SAFETY
- 1.4.1. GENERAL INSTRUCTIONS AND SAFETY NOTICE
- 1.4.1.1. INTRODUCTION
- 1.4.1.2. SERVICING POSITION
- 1.4.1.3. EXPLANATION OF SYMBOLS
- 1.4.1.4. SERVICING RU
- 1.4.2. GENERAL CHARACTERISTICS AND SPECITICATION
- 1.4.2.1. CHARACTERISTICS
- 1.4.2.2. DIMENSIONS
- 1.4.3. GENERAL LOCATION
- 1.4.3.1. IDENTIFICATION PLATES
- 1.4.3.2. LOCATION
- 1.4.4. GENERAL CONTROL AND ADJUSTMENT
- 1.4.4.1. STANDARD TIGHTENING TORQUES
- 1.4.4.2. LUBRICANTS AND FUEL
- 2. GR_10_MR647824EN
- 2.2. ENGINE CHARACTERISTICS AND SPECIFICATION
- 2.2.1. CHARACTERISTICS
- 2.2.1.1. Diesel exhaust fluid (DEF).
- 2.2.1.2. INJECTION CYCLE
- 2.2.1.3. BOSCH CP4.1 HIGH PRESSURE PUMP
- 2.2.2. ENGINE SCHEMATIC DIAGRAM
- 2.2.2.1. AIR INTAKE CIRCUIT AND EGR (EXHAUST GAS RECIRCULATION)
- 2.2.2.2. EXHAUST GAS AFTERTREATMENT SYSTEM (DOC/DPFSCR)
- 2.2.2.3. ENGINE REDUCTION LEVELS
- 2.2.2.4. SCRSYSTEM (EU)
- 2.2.2.5. DPFSYSTEM (EU)
- 2.2.2.6. SCRSYSTEM (EPA)
- 2.2.2.7. DPFSYSTEM (EPA)
- 2.2.2.8. Lubricating oil diagram
- 2.2.2.9. COOLING CIRCUIT
- 2.2.2.10. FUEL CIRCUIT
- 2.2.2.11. DEF (Diesel Exhaust Fluid) circuit (only MHT 12330 st5)
- 2.2.3. ENGINE COMPONENTS LOCATION
- 2.2.3.1. ENGINE ELEMENTS
- 2.2.3.2. air COOLING CIRCUIT
- 2.2.3.3. Water COOLING CIRCUIT
- 2.2.3.4. DIESEL FUEL CIRCUIT
- 2.2.3.5. FUEL INJECTION CIRCUIT
- 2.2.3.6. EGR (Exhaust Gas Recirculation) CIRCUIT
- 2.2.3.7. SILENT BLOCK TIGHTENING TORQUES
- 2.2.3.8. DEF (DIESEL EXHAUST FLUID) SYSTEM TIGHTENING TORQUES(only MHT 12330 ST5)
- 2.2.4. CHECKING AND ADJUSTING THE ENGINE
- 2.2.4.1. ENGINE COMPONENTS
- 2.2.5. REMOVING THE ENGINE
- 2.2.5.1. GENERAL INFORMATION
- 2.2.5.2. REMOVING THE ENGINE
- 2.2.6. REMOVING DEF (Diesel Exhaust Fluid) circuit(only MHT 12330ST5)
- 2.2.6.1. GENERAL INFORMATION
- 2.2.6.2. Air filter assembly removal
- 2.2.6.3. DEF tank removal
- 2.2.6.4. DOC EXHAUST PIPE REMOVAL
- 2.2.6.5. SCR EXHAUST PIPE REMOVAL
- 2.2.6.6. MIXING PIPE REMOVAL
- 2.2.6.7. DEF INJECTION SYSTEM REMOVAL
- 2.2.7. REMOVING the radiator
- 2.2.7.1. GENERAL INFORMATION
- 2.2.7.2. REMOVING THE radiator
- 2.2.8. Engine troubleshooting
- 2.2.9. Specific engine tooling
- 2.2.9.1. Special engine tooling
- 2.2.9.2. Electronic tension meter
- 2.2.9.3. DEF FLUSH KIT
- 3. GR_20_MR647824EN
- 3.2. TRANSMISSION
- 3.2.1. TRANSMISSION CHARACTERISTICS AND SPECIFICATIONS
- 3.2.1.1. PRINCIPLE OF OPERATION OF GEARBOX
- 3.2.2. TRANSMISSION SCHEMATIC DIAGRAMS
- 3.2.2.1. FORWARD GEAR SCHEMATIC DIAGRAM
- 3.2.2.2. REVERSE GEAR SCHEMATIC DIAGRAM
- 3.2.3. TRANSMISSION COMPONENTS LOCATION
- 3.2.3.1. HYDROSTATIC TRANSMISSION
- 3.2.4. TRANSMISSION CONTROL AND ADJUSTMENT
- 3.2.4.1. PRESSURE TAKEOFF POINTS
- 3.2.4.2. PRESSURE TEST PORTS
- 3.2.4.3. PUMP / MOTOR CONTROL AND ADJUSTMENT
- 3.2.4.4. HYDROSTATIC SYSTEM TROUBLESHOOTING
- 3.2.4.5. A4VGDA / A6VMDA HYDROSTATIC TRANSMISSION SETTINGS SHEET
- 3.2.4.6. TRANSMISSION ASSEMBLY TIGHTENING TORQUES
- 3.2.5. TRANSMISSION removal
- 3.2.5.1. REMOVING THE HYDROSTATIC TRANSMISSION
- 3.2.5.2. removing the pumps
- 3.2.6. TRANSMISSION refit
- 3.2.6.1. REMOVING THE HYDROSTATIC TRANSMISSION
- 3.2.6.2. REFITTING THE PUMPS
- 3.2.7. SPECIFIC SPECIFIC TRANSMISSION TOOLING
- 3.2.7.1. BASIS GAUGE KIT
- 3.2.7.2. DIGITAL GAUGE KIT
- 4. GR_30_MR647824EN
- 4.2. AXLE
- 4.2.1. ALIGN THE WHEELS
- 5. GR_40_MR647824EN
- 5.2. BRAKE
- 5.2.1. BRAKE CHARACTERISTICS AND SPECIFICATIONS
- 5.2.1.1. SERVICE BRAKE
- 5.2.1.2. PARKING BRAKE
- 5.2.2. BRAKE CONTROL AND ADJUSTMENT
- 5.2.2.1. INCHING ADJUSTMENT PROCEDURE
- 5.2.2.2. BLEEDING PROCEDURE
- 5.2.2.3. DEACTIVATE THE NEGATIVE BRAKE
- 5.2.2.4. BRAKE ADJUSTMENT
- 5.2.3. BRAKE REMOVAL
- 5.2.3.1. PREPARATION AND SAFETY INSTRUCTIONS
- 5.2.3.2. PROCEDURE
- 5.2.4. BRAKE REFIT
- 5.2.4.1. PREPARATION AND SAFETY INSTRUCTIONS
- 5.2.4.2. PROCEDURE
- 5.2.5. SPECIFIC BRAKE TOOLING
- 5.2.5.1. HYDRAULIC BRAKE BLEED KIT
- 5.2.5.2. PARKING BRAKE BLEEDER HARNESS
- 6. GR_50_MR647824EN
- 6.2. BOOM
- 6.2.1. CHARACTERISTICS AND SPECIFICATIONS
- 6.2.2. COMPONENTS LOCATION
- 6.2.2.1. INDEX OF COMPONENTS
- 6.2.2.2. POSITIONING OF THE MAIN COMPONENTS OF THE BOOM
- 6.2.3. CONTROL AND ADJUSTMENT
- 6.2.3.1. ADJUSTING THE BOOM
- 6.2.3.2. PREPARATION AND SAFETY INSTRUCTIONS
- 6.2.3.3. ADJUSTING THE SLIDING BLOCKS
- 6.2.4. BOOM REMOVAL
- 6.2.4.1. DISASSEMBLING THE BOOM
- 6.2.4.2. REMOVING THE COMPONENTS of THE BOOM
- 6.2.5. BOOM REFIT
- 6.2.5.1. REFITTING THE BOOM
- 6.2.5.2. REFITTING THE COMPONENTS ON THE BOOM
- 6.2.6. SPECIFIC BOOM TOOLING
- 6.2.6.1. FLARE NUT WRENCH
- 6.2.6.2. MAGNETIC LIFTER
- 7. GR_70_MR647824EN
- 7.2. HYDRAULIC
- 7.2.1. HYDRAULIC SCHEMATIC DIAGRAMS
- 7.2.1.1. LEGEND
- 7.2.2. HYDRAULIC COMPONENTS LOCATION
- 7.2.2.1. LEGEND
- 7.2.3. HYDRAULIC CONTROL AND ADJUSTMENT
- 7.2.3.1. PRESSURE TEST PORTS
- 7.2.3.2. TIGHTENING TORQUES
- 7.2.4. HYDRAULIC COMPONENTS REMOVAL
- 7.2.4.1. GENERAL INFORMATION
- 7.2.4.2. PREPARATION AND SAFETY INSTRUCTIONS
- 7.2.4.3. REMOVING THE DIRECTIONAL CONTROL VALVE
- 7.2.4.4. REMOVING THE CYLINDERS
- 7.2.5. HYDRAULIC COMPONENT REFIT
- 7.2.5.1. GENERAL INFORMATION
- 7.2.5.2. REFITTING THE DIRECTIONAL CONTROL VALVE
- 7.2.5.3. REFITTING THE CYLINDERS
- 7.2.6. HYDRAULIC SPECIFIC TOOLING
- 7.2.6.1. PRESSURE GAUGES STANDARD BOX
- 7.2.6.2. DIGITAL PRESSURE GAUGE BOX
- 7.2.6.3. SAFETY BLOCK FOR LIFT PISTON
- 8. GR_80_MR647824EN
- 8.2. ELECTRICAL CHARACTERISTICS AND SPECIFICATIONS
- 8.2.1. FUSES AND RELAYS
- 8.2.1.1. CAB FUSE BOX AND RELAYS
- 8.2.2. ELECTRICAL COMPONENTS LOCATION 3D LOCATIONS
- 8.2.2.1. KEYS
- 8.2.3. eletrical and electronic system overview
- 8.2.3.1. MHT12330 st 5
- 8.2.3.2. ECU INPUTS/OUTPUTS
- 8.2.4. ELECTRICAL SCHEMATIC DIAGRAMS
- 8.2.4.1. EXAMPLE OF CODES ON ELECTRICAL DIAGRAMS
- 8.2.4.2. CABLE DESIGNATION ON ELECTRICAL WIRING HARNESS
- 8.2.4.3. POSITION OF CONNECTORS BY DIAGRAM
- 8.2.4.4. ELECTRICAL DIAGRAMS BY FUNCTION
- 8.2.4.5. LOCATIONS
- 8.2.4.6. LOCATIONS
- 8.2.5. ELECTRICAL control and adjustment
- 8.2.5.1. ELECTRONIC SYSTEM OVERVIEW
- 8.2.6. ELECTRICAL troubleshooting
- 8.2.6.1. diagnostics and troubleshooting
- 8.2.6.2. diagnostics and troubleshooting
- 8.2.6.3. Annex a
- 8.2.6.4. SPECIFIC TOOLING
- 8.2.6.5. CONNECTIONS TO FORKLIFT TRUCK
- 9. GR_85_MR647824EN
- 9.2. DRIVERS CAB
- 9.2.1. HEATING COMPONENTS LOCATION
- 9.2.2. REMOVING THE CAB
- 9.2.2.1. GENERAL INFORMATION
- 9.2.2.2. PREPARATION AND SAFETY INSTRUCTIONS
- 9.2.2.3. REMOVING THE CAB HOUSING
- 9.2.2.4. DISCONNECT THE CAB ELECTRICAL SYSTEM
- 9.2.2.5. DISCONNECT THE CAB HYDRAULIC SYSTEM
- 9.2.3. COMPONENTS CAB REMOVAL
- 9.2.3.1. COMPONENT LOCATION
- 9.2.3.2. PREPARATION AND SAFETY INSTRUCTIONS
- 9.2.3.3. A ELECTRIC WINDOW AND MOTOR REMOVAL
- 9.2.3.4. B HEATER REMOVAL
- 9.2.4. REFITTING THE CAB
- 9.2.4.1. GENERAL INFORMATION
- 9.2.4.2. PREPARATION AND SAFETY INSTRUCTIONS
- 9.2.4.3. REFITTING THE CAB ON THE FRAME
- 9.2.4.4. RECONNECT THE CAB HYDRAULIC SYSTEM
- 9.2.4.5. RECONNECT THE CAB ELECTRICAL SYSTEM
- 9.2.4.6. REFITTING THE CAB HOUSING
- 9.2.5. COMPONENTS CAB REFITTING
- 9.2.5.1. COMPONENT LOCATION
- 9.2.5.2. PREPARATION AND SAFETY INSTRUCTIONS
- 9.2.5.3. A ELECTRIC WINDOW AND MOTOR refit
- 9.2.5.4. B HEATER REFIT
- 10. GR_110_MR647824EN
- 10.2. AIR CONDITIONER
- 10.2.1. CHARACTERISTICS AND SPECIFICATIONS
- 10.2.1.1. OPERATING PRINCIPLE
- 10.2.1.2. COMPONENTS LOCATION
- 10.2.1.3. CONTROL AND ADJUSTMENT
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