Manitou Series 400 Engine Repair Manual 547996EN
$30
- Type Of Manual: Repair Manual
- Manual ID: 547996EN
- Format: PDF
- Size: 7.5MB
- Number of Pages: 130
Description
-
Model List:
- Series 400 Engine
- 1.1. Contents
- 1.2. Repairs manual
- 1.2.1. General information
- 1.2.1.1. Introduction 1
- 1.2.1.2. Safety precautions 2
- 1.2.1.3. POWERPART recommended consumable products 4
- 1.2.1.4. Engine views 6
- 1.2.1.5. Engine identification 7
- 1.2.1.6. Engine lift equipment 8
- 1.2.2. Specifications
- 1.2.2.1. Basic engine data 9
- 1.2.2.2. Standard torques 10
- 1.2.2.3. Special torques 11
- 1.2.2.4. Compression test data 12
- 1.2.3. Cylinder head assembly
- 1.2.4. Piston and connecting rod assemblies
- 1.2.5. Crankshaft assembly
- 1.2.5.1. Bearing holder 50
- 1.2.6. Timing case and drive assembly
- 1.2.7. Cylinder block assembly
- 1.2.8. Engine timing
- 1.2.9. Aspiration system
- 1.2.10. Lubrication system
- 1.2.11. Fuel system
- 1.2.12. Cooling system
- 1.2.13. Flywheel and housing
- 1.2.14. Electrical equipment
- 1.2.14.1. Wiring diagram 15 amp alternator 403C11 108
- 1.2.14.2. Wiring diagram 40 amp alternator 403C11 109
- 1.2.14.3. Wiring diagram 55 amp alternator 403C15, 404C22 and 404C22T 110
- 1.2.14.4. Automatic shutdown connector 111
- 1.2.14.5. Wiring diagram automatic shutdown 15 amp alternator 403C11 112
- 1.2.14.6. Wiring diagram automatic shutdown 40 amp alternator 403C11 113
- 1.2.14.7. Wiring diagram automatic shutdown 55 amp alternator 403C15, 404C22 and 404C22T 114
- 1.2.15. Auxiliary equipment
- 1.2.16. Special tools
- 1.2.16.1. Special tools list 117
- 1.2.17. General information
- 1.2.17.1. Introduction
- 1.2.17.2. Safety precautions
- 1.2.17.3. POWERPART recommended consumable products
- 1.2.17.4. Engine views
- 1.2.17.5. Engine identification
- 1.2.17.6. Engine lift equipment
- 1.2.18. Specifications
- 1.2.18.1. Basic engine data
- 1.2.18.2. Standard torques
- 1.2.18.3. Special torques
- 1.2.18.4. Compression test data
- 1.2.19. Cylinder head assembly
- 1.2.19.1. Rocker cover and inlet manifold
- 1.2.19.2. Rocker assembly
- 1.2.19.3. Exhaust manifold and gasket
- 1.2.19.4. Fuel injection pipes / fuel return pipes
- 1.2.19.5. Cylinder head setscrews
- 1.2.19.6. Cylinder head
- 1.2.19.7. Cylinder head gasket
- 1.2.19.8. Valve and valve spring
- 1.2.19.9. Cylinder head to valve stem clearance
- 1.2.19.10. Cylinder head
- 1.2.19.11. Valve seat width
- 1.2.19.12. Valve depth
- 1.2.19.13. Valve tip clearance
- 1.2.20. Piston and connecting rod assemblies
- 1.2.20.1. Big end bearing and cap
- 1.2.20.2. Piston and connecting rod
- 1.2.20.3. Piston rings
- 1.2.20.4. Piston and connecting rod assemblies
- 1.2.20.5. Piston and piston ring
- 1.2.20.6. Connecting rod
- 1.2.20.7. Connecting rod bearing clearance
- 1.2.20.8. Small end bush
- 1.2.21. Crankshaft assembly
- 1.2.21.1. Crankshaft pulley
- 1.2.21.2. Crankshaft retaining bolts and crankshaft
- 1.2.21.3. Crankshaft
- 1.2.21.4. Main bearings
- 1.2.22. Timing case and drive assembly
- 1.2.22.1. Timing cover
- 1.2.22.2. Angleich
- 1.2.22.3. Slider
- 1.2.22.4. Camshaft retaining plate
- 1.2.22.5. Camshaft and tappets
- 1.2.22.6. Camshaft assembly
- 1.2.22.7. Maximum fuel screw and maximum speed screw
- 1.2.22.8. Front oil seal and PTO cover
- 1.2.22.9. Idler gear and oil pump
- 1.2.22.10. Idler hub
- 1.2.22.11. Gear teeth backlash
- 1.2.22.12. Oil pump end float
- 1.2.22.13. Governor springs
- 1.2.23. Cylinder block assembly
- 1.2.23.1. Front crankshaft bush
- 1.2.23.2. Cylinder block top face
- 1.2.23.3. Cylinder bore
- 1.2.24. Engine timing
- 1.2.24.1. Injection timing Operation 81
- 1.2.24.2. To check the timing of the fuel injection pump Operation 82
- 1.2.25. Aspiration system
- 1.2.25.1. Breather system
- 1.2.25.2. Turbocharger
- 1.2.26. Lubrication system
- 1.2.26.1. Lubricating oil canister
- 1.2.26.2. Pressure relief valve
- 1.2.26.3. Lubricating oil sump
- 1.2.26.4. Lubricating oil strainer and suction pipe
- 1.2.26.5. Lubricating oil pump
- 1.2.26.6. Rotor tip clearance
- 1.2.26.7. Oil pressure switch
- 1.2.26.8. Lubricating oil pipes
- 1.2.27. Fuel system
- 1.2.27.1. Atomisers
- 1.2.27.2. Fuel lift pump
- 1.2.27.3. Fuel injection pump
- 1.2.28. Cooling system
- 1.2.28.1. Coolant pump
- 1.2.28.2. Fan and mounting
- 1.2.28.3. Thermostat
- 1.2.29. Flywheel and housing
- 1.2.29.1. Flywheel
- 1.2.29.2. Starter ring gear
- 1.2.29.3. Backplate and rear oil seal
- 1.2.30. Electrical equipment
- 1.2.30.1. Electrical shut off solenoid
- 1.2.30.2. Busbar / glowplugs
- 1.2.30.3. Drive belt
- 1.2.30.4. Alternator
- 1.2.30.5. Starter motor
- 1.2.31. Auxiliary equipment
- 1.2.31.1. None fitted Operation 151
- 1.2.32. Special tools
- 1.2.32.1. Special tools list
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